More with Less: An Overview of the 1 st CLT Hotel in the U.S. Jeff Morrow Northwest Wood Solutions Fair Portland, OR April 26, 2016 AIA #16NW04
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1 More with Less: An Overview of the 1 st CLT Hotel in the U.S. Jeff Morrow Northwest Wood Solutions Fair Portland, OR April 26, 2016 AIA #16NW04 Disclaimer: This presentation was developed by a third party and is not funded by WoodWorks or the Softwood Lumber Board.
2 DISCLAIMER 2 The Wood Products Council is a Registered Provider with The American Institute of Architects Continuing Education Systems (AIA/CES), Provider #G516. Credit(s) earned on completion of this course will be reported to AIA CES for AIA members. Certificates of Completion for both AIA members and non-aia members are available upon request. This course is registered with AIA CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.
3 COURSE DESCRIPTION 3 The availability of cross laminated timber (CLT) in the U.S. is causing some designers to rethink traditional construction practices and one progressive development company is helping to lead that charge. For the recently completed Candlewood Suites Hotel at Redstone Arsenal, Alabama, Lend Lease explored the use of CLT for improved construction efficiency and performance. The four-story, 62,688-sf project utilized CLT for nearly all floor, roof and wall framing, making it the first mass timber hotel in the country. This presentation will review the economic, environmental and social benefits realized through the use of CLT on this project, and address CLT s viability as a market changing technology. Lessons learned during the design and construction processes will be discussed, as will some of the perceived hurdles and associated solutions related to using CLT as a whole building system.
4 LEARNING OBJECTIVES 4 1. Highlight construction schedule benefits realized on the Redstone Arsenal project through the use of CLT. 2. Explore reasons for selecting CLT as a building material, such as overcoming site and labor constraints. 3. Review detailing considerations for CLT as a building material, including constructability and acoustic performance. 4. Discuss lessons learned during the design and construction process for this initial CLT hotel, and review their applicability to future projects.
5 Why CLT? 5
6 EXECUTIVE SUMMARY FMI Survey of Construction Personnel Executives 24% of respondents will be unable to bid more work and 32%will experience slow growth if their companies cannot reasonably meet the need for skilled labor and tradespeople. Source: FMI Warns Craft Labor Shortage May Slow Construction
7 EXECUTIVE SUMMARY FMI Survey of Construction Personnel Executives The top five positions that are expected to be the most difficult to fill are: Operator (heavy equipment) Welder (boilermaker) Carpenter Pipefitter Ironworker (concrete reinforcing) Source: FMI Warns Craft Labor Shortage May Slow Construction
8 8 Cross Laminated Timber in the US Positively disrupting traditional construction of mid rise structures
9 MARKET SECTOR STRATEGIES 9 The Sweet Spot CLT should be strongly considered when a project experiences 3 of these 4 conditions.
10 The CLT Optimal Spectrum MARKET SECTOR STRATEGIES 10 Residential / Hospitality 1-5 Stories Wood Stick Frame Metal Stud Frame Residential Office Hospitality 6-10 Stories CLT Residential / Office 10+ Concrete/Steel Cost Competitiveness* Optimal AHJ Code Acceptance *When all development, design and construction costs are aggregated, the schedule savings achieved through CLT with other speed and value added solutions can be cost competitive in 1-5 stories construction.
11 Show & Tell What really happened Design Considerations, Constructability & Performance 11
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15 1 ST FLOOR CONSTRUCTION 15
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30 Benefits 30
31 REDSTONE ARSENAL CLT PERFORMANCE COMPARISON VS. PREVIOUS METAL STUD NEW BUILD HOTELS IN PAL PORTFOLIO 31 PAL PORTFOLIO The Case for CLT / Modular Construction TYPICAL NEW PAL HOTEL (ACTUAL*) REDSTONE ARSENAL (ACTUAL) DIFFERENCE Gross SF 54,891 62, % Average #of Employees Structural Duration (Days) Structural Man Hours Structural Production Rate/Day (SF) Overall Schedule 18 (Peak 26) 10 (Peak 11) -43% % 14,735 8,203-44% 460 SF/day 803 SF/day +75% 15 months 12 months -20% * PAL New Build Hotel Historical Average
32 TRIPLE BOTTOM LINE SUSTAINABILITY HIGHLIGHTS 32 Economic 37% Faster than Traditional Metal Stud Construction Cost Neutral to Metal Stud Framing (On Military Installations) Environmental 31% more energy efficient than previous PAL New Hotels of similar size per current energy model 1,656 tons carbon sequestered (1 m3 of timber = 1 ton CO2) Social Unemployed Veterans were upskilled in the construction trades. Eliminated exposure to falls for workers from elevated heights.
33 Lessons Learned 33
34 CHANGING THE MINDSET & CULTURE 34 The 7 Habits of Highly Effective People Habit #2 Begin with the end in mind. Courtesy:
35 CHANGING THE MINDSET & CULTURE 35 For Project Success all project stakeholders must have: Open Minds Mutual Respect Collaboration Communication Trust No Fear
36 LESSONS LEARNED 36 Smart Design Cannot Eliminate Human Error
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42 TYPICAL HOTEL GUESTROOM 42
43 ANOTHER LESSON LEARNED 43 For project success: Open Minds Mutual Respect Collaboration Communication Trust No Fear Don t allow stakeholders to judge your performance via the jobsite webcam
44 44
45 SIGNOFF 45 Questions? This concludes The American Institute of Architects Continuing Education Systems Course Jeff Morrow Lend Lease
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