Cross Linked MLCP Press & Compression Fittings Tooling

Transcription

1 Engineered Water Solutions GERPEX Multi-Layer Composite Pipe & Press Fit System Cross Linked MLCP Press & Compression Fittings Tooling

2 Company Overview The Group Our parent company Emmeti S.p.A. was founded in 1976, initially marketing components for heating systems before making a shift in 1984 to focus on automated assembly and distribution. Since then Emmeti have expanded rapidly and now operate in more than 65 countries worldwide with sales and marketing offices in Italy, Spain, France, Brazil and North America as well as the UK. Emmeti has a wide range of products targeted at the heating, plumbing, renewable and air conditioning markets and is committed to developing products which reduce and monitor energy consumption. In recent years they have developed significant renewable energy products, and continue to innovate in this emerging field. They also operate to the highest possible standards and satisfy the requirements of ISO 9001:2000 for their Quality Management System and ISO 14001:2004 for their Environmental Management System. Emmeti have two large manufacturing and assembly plants in Italy and in 2009 developed and built a third factory, the Multilayer pipe facility. In 2015 the industrial Group RETTIG ICC acquired a controlling share in the Emmeti Group. RETTIG ICC - Indoor Climate Control is part of the Finnish group RETTIG Ltd, and is the European leader in the production and distribution of radiators in steel, with a growing presence in the markets of radiant systems, valves and controls for HVAC systems. The acquisition of Emmeti Group provides an excellent synergy between the two organisations and will support the strategic plans for growth and innovation of RETTIG ICC, allowing entry into new geographic markets and the transfer of new technologies. Multi-layer pipe factory Emmeti s dedicated PE-Xb/Al/PE-Xb multi-layer pipe factory in Fontanafredda, Italy covers 10,000m 2 in order to accommodate two production lines, research and development facilities and post manufacture, quality and stress test laboratory which ensures maximum reliability and safety of the finished product. The factory has the capacity to produce up to 30,000,000 metres per year. This along with the production facility in Ponte S.Marco which produces the Gerpex Press Fitting range as well as other brass fittings means that Emmeti can now offer a full system solution including pipe, press fittings and tooling. Emmeti UK We established Emmeti UK in Burford, Oxfordshire in 2004, to support Emmeti Group from a UK base. Distributing Emmeti and OEM products through wholesalers, merchants, system houses and renewable companies nationwide who serve the needs of the rapidly growing underfloor heating market as well as the heating and plumbing sector. We have achieved a reputation for excellence in fast order turnaround together with sales and technical support for our customers. From our central warehouse located near Oxford we are able to offer ex-stock next day. This is supported by weekly shipments from our manufacturing base in Italy. We are able to offer innovative new products to the UK market, with the substantial resources and back-up of the Emmeti Group as well as tailoring products to a customer s own specification. We have recently gained BBA approval for our manifold and pipe and many of our products are WRAS approved for potable use. Products We have developed a product portfolio specially designed to cater for the UK plumbing and heating markets, in particular the underfloor heating, wall hung radiator heating and hot and cold water sectors. Core products for the markets we serve are: Emmeti Gerpex Multi-Layer Composite Pipe and Press Fittings Manifolds and fittings for hot and cold water distribution Manifolds and fittings for radiator and underfloor heating systems Pipe, insulation and accessories for underfloor heating Zone controls for radiator and underfloor heating, including thermostats, actuators and wiring centres Expansion vessels for both heating and potable water applications Manual and thermostatic radiator valves Manual and motorised ball valves Pressure reducing valves Product Standards & Customer Support All of our products are manufactured to comply with European standards wherever possible. Additionally, where appropriate, our products also satisfy the requirements of WRAS for use in potable water systems. More recently, we have gained BBA approval for our manifold systems as can be seen in our technical product guides available on-line. In addition, we have provided individual installation guides with each product and copies can be obtained by going on-line or by contacting our sales office. We have designed this brochure to showcase the range of Gerpex products available to our customers and included technical information designed to make the job of decision making as simple as possible. If you would like to receive regular product updates, news and technical articles, please register via our website or, if you are viewing this page electronically, simply click on the link Our Emmeti UK website offers on-line access to literature, product data, technical information, articles, and the latest product launches: 2

3 Overview of the Gerpex Pipe System Gerpex Pipe System Applications The Gerpex system has been designed for use with hot and cold water, heating, chilled water and compressed air systems. Gerpex Multi-Layer Composite Pipe can be used in both traditional branch plumbing and point-to-point plumbing in conjunction with our manifold systems. It is suitable for use in both the domestic and commercial projects and is fully WRAS approved for use in hot and cold water supplies. For branch plumbing applications, the system includes high quality metal press and compression fittings, together with tooling and a full range of accessories. Gerpex MLCP is also fully compatible with our comprehensive range of hot and cold water and heating manifolds in for use in point-to-point installations using our patented Monoblocco fittings to make the connections. The wide range of pipe sizes, fittings, accessories and various fastening options make the Gerpex System a complete and highly reliable solution for any project. Gerpex Multi-Layer Composite Pipe Gerpex Multi-Layer Composite Pipe is the optimum solution for modern building projects, offering all of the advantages of both plastic and metal pipes combined with excellent value for money and peace of mind. Gerpex can be used in a wide range of applications including hot and cold water systems, heating (wall hung radiator and underfloor heating), chilled water and compressed air. The pipe is available in a range of sizes from 16-75mm making it ideal for both domestic and commercial applications. Gerpex Multi-Layer Composite Pipe is made of composite material through a technologically advanced process in which an inner layer of cross linked PE-Xb (polyethylene) pipe is bonded to a butt-welded aluminium core with outer layer of PE-Xb (up to 32mm) or PE-HD (from 40 up to 75mm). This production process is what gives Gerpex its high temperature and pressure characteristics. The internal aluminium layer provides rigidity, form retention and a solid oxygen barrier to prevent internal corrosion of heating system components such as heat exchangers, pumps and radiators. The products are fully WRAS approved for use with hot and cold water systems and the range includes coils up to 500m, 4m straight bars and insulated coils. Gerpex Press Fittings Gerpex Press Fittings have been developed to be used with Multi-Layer Composite Pipe as a clean, simple and more efficient alternative to traditional jointing methods such as soldered copper and threaded steel fittings. The positive sealing action of the press system will also give greater confidence to the installer, developer and end user than push fittings. The brass bodied fittings with double o-ring technology, combined sight hole, dialectric ring and jaw alignment collar help to ensure that the pipe is fully inserted and pressed correctly, every time. Gerpex Tooling A range of pressing tools and jaws to suit 16mm up to 75mm with multi-profile compatible tooling. Also included are pipe preparation, cutting and bending tools. Includes battery operated, REMS Mini and Akku-Press, as well as replacement jaws. 3

4 Key Benefits of the Gerpex Pipe System For the Installer kg Reduced installation time due to the flexibility of the pipe. Installation on site is extremely fast compared to copper and steel systems due to the reduced number of joints required. The pipe can bend readily making the routing of the pipe around the building very quick and easy. Once bent the pipe retains its form so will stay in the desired position. The Gerpex pipe has linear expansion characteristics similar to copper and far superior to polybutylene and polypropylene, saving you time and money during installation by reducing the need for additional expansion considerations. The product is light compared to copper or stainless steel and our 16-32mm sizes are available in coils up to 500m which are easier to store and transport compared to copper tube which is generally supplied in bundles of 30m. A 200 metre coil of 16mm pipe weighs only 20kg compared to copper which would be 56kg making Gerpex much easier to move around on site. Minimal tooling is required to work with the Gerpex pipe, all that is required is a set of pipe cutters or shears, a calibration tool to prepare the end of the pipe and a press fit machine to complete the pressing process. Gerpex Press fittings are quicker and easier to install than soldered joints meaning that hot works and the need for hot works permits are eliminated. The process is also a lot cleaner than soldering which makes press fit the ideal solution for sensitive projects such as hospitals or laboratories etc. Copper pipe is generally supplied in 3m lengths, Gerpex pipe 16-32mm typically comes in continuous coils of 50m or 100m reducing the number of joints required and saving you money due to less wastage. Coils of up to 500m are available in 16mm to minimise wastage on large projects. The Gerpex Press Fittings are produced at our main plant in Italy from high quality brass with a double o-ring design for that extra peace of mind. Gerpex is competitive in material price to copper pipe but with many additional installation benefits saving you time and money. The raw materials used to manufacture Gerpex Pipe are extremely stable and are not subjected to the high variations in market price as copper and even stainless steel have become. For the Distributor We offer a comprehensive range of Gerpex products available with next day delivery to branch or site. Prices are stable compared to copper and stainless steel which fluctuate with world-wide commodity prices. For the Main Contractor / Developer Benefits health and safety on your project, cuts down the amount of hot works on site as no soldering is required at the joints. Saving time on permits to work and insurances. The pipe is very durable so can be installed early in the build program, giving you flexibility around planning on site. The pipe has low scrap value compared to copper or stainless steel reducing the risk of theft from site. For the Building Occupier / Owner When compared to copper and stainless steel the smooth interior surface of Gerpex pipe promotes the smooth flow of water thus considerably reducing pressure drops across the system and minimising running noise reducing maintenance requirements giving you a more comfortable living environment. Gerpex has a lower thermal conductivity than copper meaning that insulation requirements and unwanted heat loss are minimised. The aluminium in the Gerpex pipe is picked up with a pipe detector giving you peace of mind if drilling or fixing into a wall or floor. For the Specifier Our high quality Gerpex pipe and fittings are made in-house in our dedicated factories in Italy. Gerpex products are subject to stringent control checks in our purpose built analytical laboratory which are carried out before, during and after production from the raw material analysis through to the finished product performance checks. You can specify Gerpex pipe and fittings with total confidence. Gerpex has WRAS approval for sanitary applications and a maximum operating pressure of 10 bar at 95 o C making the product suitable for a wide range of applications. The Gerpex Press Fittings are produced at our main plant in Italy from high quality brass with a double o-ring design for that extra peace of mind. The fittings are far more robust than plastic and composite alternatives. By specifying this system it allows you to add value to the project with an improved method of installation over traditional metal pipes. This will optimise time on site whilst selling confidence to the client with ease of maintenance and increased comfort. Innovative concept that will distinguish your project from other designers. The Gerpex pipe has linear expansion characteristics similar to copper meaning that you can design in a similar way when using Gerpex, there is no need to make extra allowances for expansion. 4

5 Examples of Gerpex Applications Branch Plumbing For branch plumbing the Gerpex system includes both high quality metal Press Fittings and Compression Fittings to form the joints in junctions of the pipe. This method of installation is suitable for both hot and cold water systems and wall hung radiator projects. Installation on site is extremely fast compared to copper and stainless steel systems due to the reduced amount of joints required. Joints can be replaced in some situations by bending the pipe to suit the route taken which will cut down on installation time and fitting costs. Once bent the pipe retains its form so will stay in the desired position. Branch plumbing in a washroom using Gerpex MLCP tees and elbows in the systems are achieved using our range of Press Fittings or Compression Fittings. The Emmeti developed 16mm - 15mm Compression fitting is used to connect to basin taps, WC connector and shower Point-to-Point Plumbing Point-to-point plumbing is a method of installation using a manifold to distribute water to hot and cold outlets around the property (such as washing machines, sinks, baths, dishwashers, and so on) or to heating systems such as radiators or underfloor heating. Each individual outlet is supplied using a continuous length of pipe from the manifold, with joints at the outlet and at the manifold only. This method of application eliminates all concealed intermediate joints in the system and by including a manifold allows for individual isolation and/or full electrical control (heating only) at each outlet in the event of any repair work or maintenance. Our range of Monoblocco connectors allow connection to the manifold while our MLCP to copper compression fittings allow for the transition between Gerpex and copper compression. Please visit our website to find out more about our range of manifolds for hot and cold water, wall hung radiator and underfloor heating applications: Point-to-point plumbing for hot and cold outlets using Gerpex MLCP and an Emmeti TopSan manifold system. The Emmeti developed 16mm - 15mm Compression fitting is used to connect to basin taps, WC connector and shower 5

6 Examples of Gerpex Applications Example of Gerpex in Domestic Plumbing Applications Using two pairs of hot and cold manifolds, located under the sink, hot and cold water is distributed to outlets and appliances in a continuous length of Gerpex pipe to eliminate any concealed joints behind kitchen units and within the floor construction. Please see Gerpex pipes routed behind units and within flexible conduit in screed.the addition of isolation for each outlet enables future maintenance and repair work to be carried out easily. TJI HOT & COLD SUPPLY FLOOR EXTERNAL TAP DISH WASHER KITCHEN UTILITY ROOM CONCRETE / SCREED FLOOR Example of Gerpex pipe used in a domestic situation using the point-to-point method in conjunction with a hot and cold manifold system supplying utility and kitchen outlets. 15mm Compression Lever Valve 15mm Copper Pipe 16 x 2 mm Gerpex Pipe EMMETI-GERPEX PEXb/AL/PEXb 16x2 PER Emmeti developed MLCP to copper compression fitting. Supplied as a single piece unit to connect onto any copper compression thread up to 28mm. 1 6

7 Examples of Gerpex Applications Examples of Gerpex in Commercial Plumbing Applications Bathroom outlets supplied from main hot and cold service pipework via manifolds located within service hatches which will enable isolation of individual rooms to facilitate maintenance and repair work. Gerpex pipe is ideal for pod manufacture with its availability in continuous coils of up to 500m reducing the number of joints required and saving on wastage. DVGW 50/4 DVGW 50/4 DVGW 26/3 POD POD POD ACCESS PANEL POD Example showing 50mm Gerpex as the main hot and cold feeds teeing off in 26mm to a pair of 3/4 Topsan hot and cold manifolds with 16mm supplying each outlet. This system eliminates all hot works whilst allowing point to point plumbing between the manifold and outlet connection. Emmeti products included above: 50mm Gerpex Pipe mm Gerpex Pipe mm Gerpex Pipe X 50 X 26 mm Gerpex Press Tee mm x ¾ Straight Male Gerpex Press Fitting ¾ Topsan Manifold (3 and 4 port) /054 16mm MLCP Monoblocco Fitting mm Gerpex to 15mm Copper Compression Fitting 6109R016 50, 26 and 16mm Pipe Supports U /7/11 Topsan Mounting Kit / For product code references and for ordering information please refer to 7

8 63/4.5 DVGW DVGW 26/3 Examples of Gerpex Applications Examples of Gerpex in Commercial Plumbing Applications Mixture of branch and point-to-point principles. 63mm Gerpex pipe is used in the buildings risers branching off (using Gerpex Press Fittings) to hot and cold water manifolds at each floor. Smaller sizes of Gerpex pipe (e.g. 16mm) are used to supply each outlet. This type of installation is ideally suited to offices, shopping centres, higher education, and high rise multi-occupancy projects such as student accommodation. Gerpex pipe has low scrap value compared to copper or stainless steel pipes reducing the risk of theft from the construction site. DVGW 63/4 EMMETI-GERPEX RA PEXb/AL/PEXb 26x3 DVGW 26/3 Example showing 63mm Gerpex as the rising hot and cold mains teeing off in 26mm Gerpex to a pair of 3/4 Topsan hot and cold manifolds before supplying each outlet via 16mm Gerpex. This allows for individual outlet isolation at the riser cupboard in the event of any repairs or maintenance work. 8

9 Overview of Gerpex System Components - Pipe Gerpex Multi-Layer Composite Pipe Sizes and Construction Available in coils ranging between 16 and 32mm or as 4m bars between 16 and 75mm. Also available as pre-insulated coils between 16 and 32mm. Ø16 Ø20 Ø26 Ø32 Ø40 Ø50 Ø63 Ø Cross linked polyethylene inner pipe (PE-Xb) Adhesive layer which bonds the inner pipe to the aluminium core Butt welded aluminium core which ensures a consistent pipe diameter, thickness min 0.2mm Adhesive layer which bonds the outer pipe to the aluminium core Cross linked polyethylene outer pipe (PE-Xb) size 16-32mm High density polyethylene outer pipe (PE-HD) size 40-75mm Key Product Features High resistance to pressure - Resistant to pressures up to a maximum of 10 bar (at 95 C). Reduced linear expansion - The linear expansion in relation to a variation in temperature is comparable with that of copper. Thermal insulation - The system is available with an insulating coating which meets the following fire safety standards: European Standard Class 1 (UNI 9177) - DLs2-d2 (EN ). Low internal resistance - The smooth interior surface of the pipe prevents limescale deposits and promotes the smooth flow of fluid thus considerably reducing pressure drops across the system. High resistance to temperatures - Resistance to temperatures up to a maximum of 95 C. Resistance to damage and abrasion - This is due to the resistance of the aluminium layer and of the layers of PE-X used in the pipe s construction. Solid oxygen barrier - The aluminium layer makes the Gerpex pipe impermeable to oxygen that would cause corrosion of the system s metallic components (e.g. boiler components and radiators). Resistance to external chemical agents - Gerpex pipes embedded in walls or buried under flooring can be, due to their qualities, placed in acidic and alkali environments. Complete resistance to electrochemical corrosion - The materials used in the pipe s construction and the adoption in the fittings of a special dielectric element mean that the fittings are fully resistant to electrochemical corrosion. Easily connects to copper compression - Emmeti developed compression fittings enable Gerpex to be connected to copper compression fittings up to 28mm such as tap connectors, isolation valves and radiator valves. 9

10 Overview of Gerpex System Components - Pipe Gerpex Multi-Layer Composite Pipe (PE-X/AL/PE-X) for Hot and Cold Systems, Wall Hung Radiator and Underfloor Heating Type Coils Code 16 x 2 100m x 2 200m x 2 500m x 2 100m x 2 200m x 3 50m x 3 50m Type 4m Bar Code 16 x 2 96m x 2 96m x 3 40m x 3 28m x m x 4 20m x m x 5 12m WRAS approved, 5 layer pipe constructed using PE-Xb-AL-PE-Xb up to 32mm with PE-Xb-AL-PE-HD from 40mm to 75mm. Available in coils up to 32mm and in 4 meter bars between 16 and 75mm. Maximum operating pressure 10 bar, maximum operating temperature 95 o C. Gerpex Insulated Multi-Layer Composite Pipe (PE-Xb-AL-PE-Xb) for Hot and Cold Systems and Wall Hung Radiators Type Coil Code 16 x 2 50m x 2 100m x 2 50m x 2 50m x 3 50m x 3 25m WRAS approved, 5 layer pipe constructed using PE-Xb-AL-PE-Xb. Available in coils up to 32mm. Insulation thickness 6mm up to 20mm pipe and 9mm insulation thickness for sizes 20, 26 and 32mm pipe. Maximum operating pressure 10 bar, maximum operating temperature 95 o C. Gerpex Multi-Layer Composite Pipe (Insulated and Colour Coded) Type Colour/Insul. Thick Coil Code 16 x 2 Red / 6mm 100m x 2 Blue / 6mm 100m x 2 Red / 6mm 50m x 2 Blue / 6mm 50m x 2 Blue / 10mm 50m x 2 Blue / 13mm 50m x 3 Blue / 13mm 25m x 3 Blue / 13mm 25m WRAS approved, 5 layer pipe constructed using PE-Xb-AL-PE-Xb. Available in coils up to 32mm. 16mm and 20mm avilable in both red and blue. 26 and 32mm available only in blue. Maximum operating pressure 10 bar, maximum operating temperature 95 o C. 10

11 Overview of Gerpex System Components - Press Fittings Features Gerpex Press Fittings have been designed to be installed with the use of electric or manual pressing devices. This type of joint has become increasingly more popular due to its simple and quick installation, along with high working temperature and pressure capability. Once pressed, the fitting produces a joint with maximum stability and duration. Construction Details The stainless steel sleeve is connected onto the fitting by blue plastic ring. Each sleeve has the indication of the diameter and production data engraved (year week). The plastic ring has four important functions: it prevents electric contact between the layer of aluminium of the pipe and the brass body of the fitting, thus preventing the risk of possible electrochemical corrosion it provides sight holes to ensure that the pipe has been fully inserted into the fitting it guides the correct positioning of the jaws around the fitting fixes the sleeve to the fitting Fitting construction: The Gerpex range of fittings are constructed with a brass nickel plated body (nickel plating is only on surfaces not in contact with the carried fluid) The blue plastic collar has sight holes which allow the installer to be sure that the pipe has been inserted fully into the fitting and also acts as a jaw alignment collar to ensure a correct fit. The stainless steel collar is marked with the fitting size and Emmeti branding and when crimped onto the pipe and fitting gives clear visual indication of crimping. The two O-ring system gives greater confidence when fitting, these are made from EPDM peroxide 70SH Pressing Profile Options TH - KSP 11 B - KSP 1 U - KSP 5 H - KSP 7 F - KSP 2 Profile and dimensions of the jaws that can be used with Multi-Jaw Gerpex Fittings TH OK OK OK OK OK OK OK OK B OK OK OK OK U OK OK H OK OK F OK OK Gerpex Press Fittings are WRAS approved when use in conjunction with TH profile pressing jaws. 11

12 Overview of Gerpex System Components - Press Fittings Equal Elbow 16-75mm Equal Tee 16-75mm 16mm x 16mm TH mm x 20mm TH mm x 26mm TH mm x 32mm TH mm x 40mm TH mm x 50mm TH mm x 63mm TH mm x 75mm TH mm x 16mm x 16mm TH mm x 20mm x 20mm TH mm x 26mm x 26mm TH mm x 32mm x 32mm TH mm x 40mm x 40mm TH mm x 50mm x 50mm TH mm x 63mm x 63mm TH mm x 75mm x 75mm TH Straight Coupler 16mm-75mm Reducing Tee 16mm-75mm mm x 16mm TH mm x 20mm TH mm x 26mm TH mm x 32mm TH mm x 40mm TH mm x 50mm TH mm x 63mm TH mm x 75mm TH Type (1 x 2 x 3) Profile Pcs/Pack Code 16mm x 16mm x 20mm TH mm x 16mm x 16mm TH mm x 20mm x 16mm TH mm x 16mm x 20mm TH mm x 20mm x 26mm TH mm x 20mm x 32mm TH mm x 20mm x 16mm TH mm x 26mm x 16mm TH mm x 16mm x 20mm TH mm x 20mm x 20mm TH mm x 26mm x 20mm TH mm x 16mm x 26mm TH mm x 20mm x 26mm TH mm x 26mm x 32mm TH mm x 32mm x 16mm TH mm x 20mm x 20mm TH mm x 26mm x 20mm TH mm x 32mm x 20mm TH mm x 20mm x 26mm TH mm x 26mm x 26mm TH mm x 32mm x 26mm TH mm x 16mm x 32mm TH mm x 20mm x 32mm TH mm x 26mm x 32mm TH mm x 32mm x 26mm TH mm x 40mm x 26mm TH mm x 32mm x 32mm TH mm x 40mm x 32mm TH mm x 32mm x 40mm TH mm x 50mm x 26mm TH mm x 50mm x 32mm TH mm x 40mm x 40mm TH mm x 50mm x 40mm TH mm x 32mm x 50mm TH mm x 40mm x 50mm TH mm x 63mm x 50mm TH mm x 75mm x 40mm TH mm x 75mm x 50mm TH

13 Overview of Gerpex System Components - Press Fittings 40mm x 40mm TH mm x 50mm TH mm x 63mm TH mm x 75mm TH Reducing Coupler 20mm-75mm 20mm x 16mm TH mm x 16mm TH mm x 20mm TH mm x 16mm TH mm x 20mm TH mm x 26mm TH mm x 26mm TH mm x 32mm TH mm x 32mm TH mm x 40mm TH mm x 40mm TH mm x 50mm TH mm x 40mm TH mm x 50mm TH mm x 63mm TH Female Elbow 16-32mm 16mm x ½ TH mm x ½ TH mm x ¾ TH mm x ¾ TH mm x 1 TH Male Elbow 16-63mm 16mm x ½ TH mm x ½ TH mm x ¾ TH mm x ¾ TH mm x 1 TH mm x 1¼ TH mm x 1½ TH mm x 2 TH Male BSP Branch Tee 16mm - 26mm Type (1 x 2 x 3) Profile Pcs/Pack Code 16mm x 16mm x ½ TH mm x 20mm x ½ TH mm x 20mm x ¾ TH mm x 26mm x ¾ TH

14 Overview of Gerpex System Components - Press Fittings Female BSP Branch Tee 16mm - 75mm Type (1 x 2 x 3) Profile Pcs/Pack Code 16mm x 16mm x ½ TH mm x 16mm x ¾ TH mm x 20mm x ½ TH mm x 20mm x ¾ TH mm x 26mm x ½ TH mm x 26mm x ¾ TH mm x 32mm x ¾ TH mm x 32mm x 1 TH mm x 40mm x ¾ TH mm x 40mm x 1 TH mm x 40mm x 1¼ TH mm x 50mm x ¾ TH mm x 50mm x 1 TH mm x 50mm x 1¼ TH mm x 63mm x 1 TH mm x 63mm x 1¼ TH mm x 75mm x 1 TH Straight Male - BSP 16mm - 75mm 16mm x ½ TH mm x ½ TH mm x ¾ TH mm x ¾ TH mm x 1 TH mm x 1 TH mm x 1¼ TH mm x 1 TH mm x 1¼ TH mm x 1½ TH mm x 2 TH mm x 2½ TH Straight Female - BSP 16mm- 32mm 16mm x ½ TH mm x ½ TH mm x ¾ TH mm x ¾ TH mm x 1 TH mm x 1 TH Monoblocco 16-20mm (for all Emmeti manifold connections) 16mm - 24 x 19 TH mm - 24 x 19 TH Female Union Adaptors 16-63mm 16mm x ½ TH mm x ¾ TH mm x ½ TH mm x ¾ TH mm x ¾ TH mm x 1 TH mm x 1 TH mm x 1¼ TH mm x 1½ TH mm x 2 TH mm x 2 ½ TH

15 Overview of Gerpex System Components - Press Fittings Wall Mounted Female Elbow 16-26mm Tee with Chromed Copper Pipe Branch Type Height Profile Pcs/Pack Code 16mm x ½ 48mm TH mm x ½ 68mm TH mm x ¾ 48mm TH mm x ½ 68mm TH mm x ¾ 56mm TH mm x ¾ 56mm TH Type (1 x 2 x 3) Profile Pcs/Pack Code 16mm x 16mm x 15mm TH mm x 20mm x 15mm TH Chrome Copper Pipe 15mm x ½ Male 15mm x ½ Male TH Chromed Elbow 16mm x 15mm Press Fitting 16mm x 15mm TH Right Hand Terminal Elbow with Backplate 16mm-20mm 16mm x ½ TH mm x ½ TH Left Hand Terminal Elbow with Backplate 16mm-20mm 16mm x ½ TH mm x ½ TH Red & Blue Testing plugs ½ - ¾ Female Connection TypeProfile Pcs/Pack Code ½ Blue TH ½ Red TH ¾ Blue TH ¾ Red TH For use with female fittings when pressure testing. Can be removed following testing and reused. 15

16 Overview of Gerpex System Components - Compression Fittings For use in branch plumbing systems. Uses A range of compression fittings designed for use with Gerpex pipe when press fittings are not an option or where a transition is required to a compression fitting such as tap connector, isolation valve or radiator valve. Emmeti have developed a range of MLCP to copper compression fittings to allow Gerpex to be connection to copper via a compression fitting. The single piece fitting allows for total elimination of hot works and will connect onto any 15, 22 or 28mm compression thread such as our WRAS approved range of compression lever valves. Construction details - Monoblocco Fittings The single body fitting is supplied with it components (nut, olive, adaptor) pre assembled and ready for insertion of the pipe. The sight hole on the nut makes it possible to verify if the fitting has been inserted all the way down to the seat. A PATENT PENDING Nut in CW617N (UNI EN 12165) Adapter in CW614N (UNI EN 12164) Washer in PTFE Split Olive to CW614N (UNIEN12164) Sealing O-Ring in EPDM The range To suit Gerpex pipe DN 16 and 20: seal and fittings with 26 x 19 thread For Gerpex pipe DN 26: seal and fittings with 32 x 1.5 thread. For more information please refer to the Gerpex Pipe and Fittings Technical Product Guide, available to download from MLCP to Copper connectors Type Pcs/Pack Code 16x2-15mm R016 20x2-22mm R020 26x3-28mm R026 A Monoblocco fitting developed to allow MLCP to be connected to standard copper compression fittings. For example, 16mm MLCP can be connected to a 15mm lever valve by using code 6109R016. Monoblocco connector for MLCP Multi-Layer composite pipes, nickel-plated Size mm Thread Pcs/Pack Code 12 x x x 2 24x x 2 24x x x x 2 24x x 2 24x x 2 24x x x x x x x R x 3 32x Note: Manifolds with 24x19 takeoff connections can be adapted for use with 32x1.5 Monobloccos by using the following fitting: 24x19F - 32x1.5M, code

17 Overview of Gerpex System Components - Compression Fittings Straight Male-Female BSP Joint, Nickel-Plated Straight Male-Male BSP Joint, Nickel-Plated Straight Male-Male Joint, Nickel-Plated (Repair Kit) Size Thread Pcs/Pack Code ½ F BSP 24x ¾ F BSP 24x ¾ F BSP 32x F BSP 32x Size Thread Pcs/Pack Code ½ M BSP 24x ¾ M BSP 24x ¾ M BSP 32x M BSP 32x Elbow Male-Female BSP Joint, Nickel-Plated Size Thread Pcs/Pack Code 24x19 24x x1.5 32x A straight connector, can be used as a repair kit in case of damaged pipe by using two connectors and 4 correct pipe size Monobloccos. Size Thread Pcs/Pack Code ½ F BSP 24x ¾ F BSP 24x ¾ F BSP 32x F BSP 32x Elbow Male-Male BSP Joint, Nickel-Plated Size Thread Pcs/Pack Code ½ M BSP 24x ¾ M BSP 24x ¾ M BSP 32x M BSP 32x Elbow Male-Male Joint, Nickel-Plated Size Thread Pcs/Pack Code 24x19 24x x1.5 32x Tee Joint Male-Male-Female BSP, Nickel-Plated Size Thread Pcs/Pack Code ½ F BSP 24x ¾ F BSP 24x ¾ F BSP 32x Tee Joint Male-Male-Male BSP, Nickel-Plated Size Thread Pcs/Pack Code ½ M BSP 24x ¾ M BSP 24x ¾ M BSP 32x

18 Overview of Gerpex System Components - Compression Fittings Tee Joint Male-Male-Male, Nickel-Plated Elbow Joint Female BSP - Male with Flange, Nickel-Plated Straight Fitting Female 24x19 - Male 32x1.5 Size Thread Pcs/Pack Code 24x19 24x Size Thread Pcs/Pack Code ½ F BSP 24x Size Pcs/Pack Code 24x19-32x Complete with O-ring and adaptor for female connection Straight Male Fitting ½ - 32x1.5 Size Pcs/Pack Code ½ M BSP - 32x Complete with O-ring on ½ BSP male side. Compression Ball Valve Blue/Red Lever Handle Size Pcs/Pack Code 15mm 1 U mm 1 U mm 1 U mm 1 U mm 1 U mm 1 U Overview of Gerpex System Components - Tools A wide range of tools are available for Gerpex. A selection are shown here, please visit our website for the full range: REMS Mini-Press ACC 14.4V Press Tool (with 1 or 2 Battery option) Type Pcs/Pack Code 10-40mm (1 battery) 1 U mm (2 batteries) 1 U Ultra compact, one handed, battery operated press tool capable of pressing up to 40mm. Supplied with 1 or 2 x 14.4v 1.6Ah batteries and sturdy steel case with slots for press jaws. Compatible with all REMS jaw profiles up to 40mm. Includes a battery charge status indicator and integrated LED work light. 360 o rotatable head with Automatic Circuit Control. Mini-Press TH Jaws Type Pcs/Pack Code 16mm 1 U mm 1 U mm 1 U mm 1 U mm 1 U TH profile pressing jaws for use with REMS Mini-press tool. 18

19 Overview of Gerpex System Components - Tools REMS Akku-Press ACC 14.4V Press Tool (with 1 or 2 Battery option) Akku-Press TH Jaws Type Pcs/Pack Code mm (1 battery) 1 U mm (2 batteries) 1 U Compact battery operated press tool capable of pressing up to 110mm. Supplied with 1 or 2 x 14.4v 3.2Ah batteries and sturdy steel case with slots for press jaws. Compatible with all REMS jaw profiles up to 110mm. Includes a battery charge status indicator and integrated LED work light. 360 o rotatable head with Automatic Circuit Control. Type Pcs/Pack Code 16mm 1 U mm 1 U mm 1 U mm 1 U mm 1 U mm 1 U mm 1 U TH profile pressing jaws for use with REMS Akku-press tool. 75mm TH Press Jaw Type Pcs/Pack Code 75mm TH profile pressing jaws for use with REMS Akku-press tool. Pipe Calibration Tool Type Pcs/Pack Code Used to prepare Multi-Layer Composite Pipe prior to insertion into a fitting. Ensures that the pipe is round, free from burrs and will not damage the press fitting O-rings. Pipe Cutting Tools Size Pcs/Pack Code 14-32mm shears mm rotary slice mm rotary slice A selection of pipe cutting tools for cutting Gerpex Multi-Layer Composite Pipe. Internal Bending Tool Size Pcs/Pack Code mm mm mm Used to form bends in Multi-Layer Composite Pipe without kinking. 19

20 Overview of Gerpex System Components - Accessories External Bending Tool Hydraulic Bending Machine Size Pcs/Pack Code mm mm Used to form bends in Multi-Layer Composite Pipe without kinking. Size Pcs/Pack Code 26-32mm Used to hydraulically form bends in 26 and 32mm Multi-Layer Composite Pipe. Plastic Flexi-Hinged Clip Size Pcs/Pack Code 15-16mm 100 U mm 100 U mm 50 U mm 50 U Plastic flexi-hinged clip to support Gerpex pipe up to 32mm. Plastic Clip Spacer Type Pcs/Pack Code Universal Clip Spacer 100 U Plastic clip spacer to allow additional 13mm clearance of pipe from mounting surface. For use with insulated pipe. Plastic Link Spacer Type Pcs/Pack Code Link Spacer 100 U Plastic link spacer to give greater spacing between clips. Rubber Lined Metal Clips Size Pcs/Pack Code 15-19mm 10 U mm 10 U mm 10 U mm 5 U mm 5 U mm 5 U mm 5 U mm 5 U Steel rubber lined clips to suit full Gerpex pipe range. Clip only supplied to suit 8mm and 10mm threaded bar. 20

21 Case Study - Yardley Park Site Summary The project, located in Tonbridge, Kent, is a complete refurbishment of an existing property with a new rear and side extension and expansion into the loft space to create a third floor. The complete Yardley Park project, an attractive 5 bedroom property with new extensions to the side and rear and a loft conversion. The Application 16, 20, 26 and 32mm Gerpex multi-layer composite pipe used for supplying radiators and hot and cold water services around the property, together with Gerpex Press Fittings Emmeti Multiplex sanitary manifolds Emmeti FMU2 manifold, controls, 16 x 2mm AL-PERT pipe and tacker clips used for underfloor heating Emmeti ¾ Modulo compact zone valves to provide 4 separate heating zones across the property The Players The project was managed and carried out by Listed Building Creations. The Solution The project used a condensing gas boiler to provide heat and hot water to the property with a mixed heating solution consisting of wall hung radiators together with an underfloor heating system for the kitchen extension, utility room and sun lounge. Plant room showing Emmeti s new FMU2 Floor Mixing Unit (pre-assembled manifold and control group), together with 3 loops of 16 x 2mm AL-PERT pipe (supplying the underfloor heating system). An Emmeti EWC1 wiring centre provides central electrical control to all system components including room thermostats, electrothermic heads and the heat source which enables individual zone control. An Emmeti 3/4 Modulo Compact motorised ball valves are also included to segregate zones of the system. The underfloor heating system used an Emmeti FMU2 Floor Mixing Unit (pre-assembled manifold and control group), together with 3 loops of 16 x 2mm AL-PERT pipe (approximately 400m) and Emmeti 24V electronic dial room thermostats for each underfloor heating zone. To enable individual zone control, the project also used an Emmeti EWC-1 24V wiring centre. The EWC range is designed to provide central electrical control to all system components including room thermostats, electrothermic heads, manifold pump and heat source. The compact wiring centres, able to control up to 12 zones include individual channel terminals which allow the room thermostat to signal to the electrothermic head to open and also to active the heat source, when there is a demand for heat. 32mm Gerpex MLCP flow and return heating pipework teeing off into 16mm for connection to radiator tails showing the ultimate flexibility when navigating reinforced steel joists. The Gerpex pipe is extremely flexible making the routing of the pipe very easy and minimising the number of joints required for the project. Flow and return pipework feeding off to radiators from below the floor. 21

22 Notes 22

23 For More Information For more information please visit our website where you will find our price list, Technical Product Guides and installation guides, or call us on Price List 2016 TopSan TopSan sanitary manifold with isolating taps, nickel-plated brass, 24x19 takeoff connections Certificate No mm Distance between takeoffs : 36mm TopSan manifold assembly Unit Price Ways Pcs/Pack Code Size ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ For copper, MultiLayer, PEX, PP, PB pipe. Please order two rails, one rail for hot and one for cold supply. Separate blue and red outlet identification labels are shipped with each order. These labels are applied by the installer on site. For 36mm interaxial spacing a 27mm spanner is required, code: or For WRAS approved MLCP (MultiLayer Composite Pipe) and press fittings to accompany this range please see section 8 Gerpex. For Emmeti Monoblocco connectors, plastic or metal mounting brackets, blanking plugs and ball valves as shown in the schematic below please refer section 6 Manifold Accessories and section 16 Ball Valves. These must be ordered separately Section 1 - Sanitary Manifolds Ball Valves A range of ¾ and 1 Ball Valves are available. For the complete range please refer to section 16 Ball Valves or visit our website Monoblocco Connectors A range of Monoblocco connectors are available to suit pipe sizes 10mm - 20mm, and different pipe types PB, PE-X, PE-RT, MLCP and Copper. For the complete range please refer to section 6 Manifold Accessories or visit our website Manifold Code (2way) to (12 way) ¾ Code (4 way) to (6 way) 1 Blanking Plug Code ¾ M with O-ring seal Code M with O-ring seal Aluminum Slider Rail Order two per manifold or one 400mm slider rail as this can be snapped into two 200mm lengths by hand. Code mm or Code mm. Brackets Code ¾ Plastic Bracket Supports Code Plastic Bracket Supports Sold in boxes of 10 pairs. Additional Bracket Options Single Metal Brackets (Sold in pairs) Code ¾ Code Double Metal Brackets (Sold in pairs) Code ¾ 200mm centres Code mm centres 6 For more information please call us on or view our website at 7 TREE OF KNOWLEDGE 23

24 Respect the environment! For a correct disposal, the different materials must be divided and collected according to the regulations in force. Emmeti copyright All rights are reserved. This publication nor any of its contents can be reproduced or publicised without Emmeti s written authorisation. The data contained in this publication are subject to change at any time, for technical and commercial requirements. Emmeti are not responsible for eventual errors or inexactitudes Emmeti UK 6 Tannery Yard Witney Street Burford Oxfordshire OX18 4DQ T +44 (0) F +44 (0) W E sales@emmeti.co.uk December 2016