World Class Welding Partner.

Transcription

1 World Class Welding Partner Serimax. Integrated Welding Solutions

2 Agenda 1. Serimax: Providing Turnkey Project Solutions across Four Service Lines 2. Serimax Organisation: Global Unity, Regional Flexibility 3. Serimax in Numbers 4. Serimax s Commitment: R&D, Training, Health & Safety 5. Key References

3 World Class Welding Partner Serimax. Providing Turnkey Project Solutions

4 Serimax: Providing Turnkey Project Solutions Welding Engineering: Automatic & manual welding solutions Provision of welding equipment Project management Productivity Quality Flexibility Efficiency Responsiveness Reliability Development and qualification of welding procedures Provision of production and maintenance personnel Management of subcontractors Production line management

5 Serimax: Integrated Welding Solutions Offshore pipelines Onshore pipelines Spoolbase Onshore fabrication and multi-jointing

6 World Class Welding Partner Serimax. History and Organisation

7 Serimax History 1974 Serimer Dasa Belongs to ETPM 2000 ETPM Becomes Stolt Offshore 2004 Serimer Bought by Lime Rock & 4D Global Energy 2006 UMAX Bought by Serimer May 2010 Serimax bought by Vallourec & Mannesmann Tubes

8 A Regional Organisation NEU Kenny Spink Regional Manager NSA Sean Lynch Vice President EMEA/CIS Cyril Tigien Vice President APAC Stephane Allain Vice President

9 Head Office, Regional Support & Workshops Evanton Mitry Mory Villers-Coterêts Villepinte Corporate HQ Moscow Houston Algiers Cairo Abu Dhabi Singapore Rio de Janeiro Pasir Gudang

10 World Class Welding Partner Serimax. In Numbers.

11 Our strength lies in our workforce of over 800, including Welding staff Welding engineers Maintenance staff Project Management Staff Research, development and operations specialists HSEQM experts 120 Management & support staff

12 2009: Key Operational Figures 145,000 Welds 80 Projects 20 Countries

13 World Class Welding Partner Serimax. R&D, Training, HSEQ.

14 Serimax Assets Welding equipment 500 Dual-head Saturnax welding bugs 155 Internal line-up clamps 126 Pipe end-facing machines

15 Serimax Equipment Specific equipment Internal profiling Camera clamps Gas purge ILUC Saturne: 8 torches

16 Research & Development at Serimax 5 projects managers, 25 specialists Technical managers locally 4 to 6 dedicated welding stations to perform developments, electronic lab NDT facilities 4% of revenue reinvested into R&D Workshop, Mitry Mory

17 Worldwide Training Facilities France UK Angola Malaysia - Moscow hours 116 field technicians 90 skilled operatives

18 A Commitment to Health & Safety Local safety teams by office site Corporate safety teams Safety Teams Leading by example Crossfunctional interaction Active encouragement and participation SERIMAX HSE Employee Action Requests Management Safety Talks EAR cards: reporting employee concerns Incident-free Initiative Interaction between management and workshop staff

19 World Class Welding Partner Serimax. Key References EMEA-CIS

20 Offshore Sirri to Assalouyeh, Iran Welding Production Line Management Contractor operator Kito Enterprises (C-Master) Number of welding stations 4 Saturnax stations Number of welds 15,842 welds 32 x20.6mm, X65 Repair rate 1.5% Best day rate 189 welds/day

21 Offshore Ormen Langeled, North Sea Trunkline: High Productivity and Quality Contractor operator Acergy (Acergy Piper) Number of welding stations 2 Saturne stations + 2 Saturnax stations (4 bugs each) Number of welds 42 & 44 from 23 to 33mm: 39,880 welds, 44 x23mm: 42 x29-33mm: Repair rate 2.35% 1.45% Best day rate 216 welds/day 216 welds/day

22 Offshore Erha, Nigeria Deep Sea Complexity J-Lay Contractor operator Acergy (Acergy Polaris) Number of welding stations 2 x 2 Saturnax stations (Prefab) 1 GTAW for Clad (J-Lay Clad) 1 Saturnax station (J-Lay) 3 Saturnax (S-Lay OLL) Number of welds Pipe Lines from 4.5 to 12-2,300 prefabrication welds -1,100 SCR welds -1,100 OLL welds SCR 2G OLL 5G Average cut out rate 4% 5% Lay rate (no repair allowed) 20 welds/day 30 welds/day

23 Landlines: Root pass without support Contractor operator Denys (France) Number of welding stations 3 welding stations (front-end, with STT for root) Number of welds 32"x10.9 to 19.3 mm: 2200 welds Welding without copper shoes. Daily rate of up to 53 welds Repair rate: 5%

24 Landlines: Yemen LNG Desert conditions Contractor operator Spie Capag (Yemen) Number of welding stations 2x4 welding stations Number of welds welds of 38 x18mm, X welds of 30 x15,9mm, X70 Working conditions: +30 to +40 C. Record production of 135 welds of 38 in 10 hours with 6 Saturnax on line. Repair rate: 2%

25 Landlines: Sakhalin 2 Arctic Conditions Contractor operator Starstroi (Russia) Number of welding stations 4 Saturnax Number of welds welds of 48 x17,6mm, X welds of 48 x21,1mm, X70 Working conditions: -35 C to +20 C Record production of 70 welds of 48 in 8 hours with 4 Saturnax on line.

26 Landlines: Fujairah Water Pipeline Contractor operator Al Jaber Energy Services (UAE) Number of welding stations 5 Saturnax Number of welds welds of 64 x12,7mm, X55 Working conditions: temperatures up to 50 C. 64 pipeline, internally coated with concrete lining welded inside trench.

27 Spoolbase Contractor operator Technip Dande (Angola) BP Block 31 Anadarko Jubilee Total Pazflor

28 Spoolbase

29 Fabrication Contractor operator BP Thunderhorse (GoM) 2,962t of components : 52 Jumpers 23 PLETs 6 SLEDs 21 Mudmats 13 Subsea Chain tensioners

30 Fabrication GAMMA - Qatar gas 3&4 Project Ras Laffan industrial city Qatar Contractor operator 19,000 diameter inches of : -Incoloy 825 -Hastelloy-25 Inconel -CS + SS316L Clad

31 Fabrication: Quad Jointing Plant Portable Quad Jointing Facility deployed at Port of Damietta, Egypt Capability 6 to 30 diameter

32 World Class Welding Partner