TOTAL PRECAST SOLUTIONS

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Bruno Carroll
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1 TOTAL PRECAST SOLUTIONS SPANCRETE GLOBAL SERVICES

GLOBAL HEADQUARTERS, USA SPANCRETE. DECADES OF DEDICATION. When Henry Nagy began the company that became Spancrete in 1946, he focused on his customers needs.

After three generations of family-owned leadership, Spancrete customers can still expect the same dedication, support and partnership today.

and Spancrete Global Services is providing solutions.

hollowcore wall panels that lead the industry and inspire stateof-the-art structures.

quality and tighter tolerances than any other system. SPANCRETE HOLLOWCORE 1946 A young man's American dream creates a global precast solutions organization.

As the leading global provider of precast concrete solutions, Spancrete extends far beyond just the equipment and product output using our knowledge to help

Unlike anyone else in the industry, Spancrete provides four levels of comprehensive solutions for customers to invest in that ensure rapid success.

2 GLOBAL HEADQUARTERS, USA SPANCRETE. DECADES OF DEDICATION. When Henry Nagy began the company that became Spancrete in 1946, he focused on his customers needs. The result was innovative, durable, high-quality products. After three generations of family-owned leadership, Spancrete customers can still expect the same dedication, support and partnership today. Spancrete products not only set the standard for excellence, but our complete production and material handling system is sought after throughout the world and Spancrete Global Services is providing solutions. Using the proprietary Spancrete System, plant owners and developers have a complete production and material handling system to create precast slabs and hollowcore wall panels that lead the industry and inspire stateof-the-art structures. For over 70 years, we ve been dedicated to building the world, together producing faster, while cutting maintenance costs, producing with more uniform quality and tighter tolerances than any other system. SPANCRETE HOLLOWCORE 1946 A young man's American dream creates a global precast solutions organization. SPANCRETE GLOBAL SERVICES. For more than 70 years, Spancrete has been perfecting and refining the hollowcore process and products. As the leading global provider of precast concrete solutions, Spancrete extends far beyond just the equipment and product output using our knowledge to help others succeed. Unlike anyone else in the industry, Spancrete provides four levels of comprehensive solutions for customers to invest in that ensure rapid success. These levels include: V Equipment Systems The proven Spancrete machinery package provides customers with all the equipment needed to produce Spancrete Hollowcore products. V Complete Plant Solutions This package delivers complete plant infrastructure that includes all the equipment and tools needed to operate a full service precast operation. V Plant Staffing and Operational Expertise Equipped with years of operational knowledge, Spancrete provides insider guidance, training and counsel for launching and operating a precast concrete plant. This close partnership allows production to begin more rapidly and with precision. V SpanCare From future upgrades to preventative maintenance, this parts and service package will ensure a smooth, innovative production process, and a level of support unsurpassed in the industry. LEVEL 1 Equipment Systems Complete Plant Solutions Plant Staffing and Operational Expertise SpanCare LEVEL LEVEL 3 LEVEL 4 3

SPANCRETE HOLLOWCORE HOLLOWCORE. BUILDING SUCCESS.

the most economical cost, without sacrificing the quality of the product or the integrity of the structure.

Schools V Hospitals V Factories V Office buildings V Churches V Hotels V Other commercial and industrial buildings Construction

These high quality, innovative products, combined with our plant staffing and expertise, create a chain of success for all who are

With the world s largest span up to 0m/65ft Spancrete Hollowcore has incredible benefits that give builders the advantage

any weather condition V A secure deck that allows other trades to begin working, once slabs are in place V The option to lift and

preparation V Horizontal or vertical hollowcore wall capabilities V Greatly reduced sound transmission for a quieter environment V

3 SPANCRETE HOLLOWCORE HOLLOWCORE. BUILDING SUCCESS. When you re in construction, you re always trying to reach the ultimate goal complete a building in the least time possible, at the most economical cost, without sacrificing the quality of the product or the integrity of the structure. Hollowcore and wall panels are providing builders with the most economical and efficient floor, roof and wall system solutions available. Precast, prestressed hollowcore can be found across the globe and in our backyards to create: V Single- and multi-family housing V Schools V Hospitals V Factories V Office buildings V Churches V Hotels V Other commercial and industrial buildings Construction teams are exceeding their building goals with time to spare using Spancrete Hollowcore floor and wall panels. These high quality, innovative products, combined with our plant staffing and expertise, create a chain of success for all who are part of the process. That s why millions of meters of Spancrete Hollowcore are produced and helping to build our world each year. With the world s largest span up to 0m/65ft Spancrete Hollowcore has incredible benefits that give builders the advantage including: V Fast, safe erection with minimal crews V Install in excess of 1000m /10,000ft per day V Year-round construction in any weather condition V A secure deck that allows other trades to begin working, once slabs are in place V The option to lift and install slabs directly from delivery vehicles V The ability to directly carpet or tile each slab s surface with minimal preparation V Horizontal or vertical hollowcore wall capabilities V Greatly reduced sound transmission for a quieter environment V A safer product with a fire rating up to 4 hours V Significant energy savings with insulated wall panels To further increase profitability from hollowcore, Spancrete manufactures the only system capable of producing additional slabs on top of the initial slab (stack casting). Stack casting multiple layers results in flexible production scheduling, more capacity and better use of available plant space. 4 5

1spancrete equipment systems LEVEL SPANCRETE EQUIPMENT SYSTEMS. LEVEL 1.

minimizes machine wear and reduces down time.

operations to consistently meet production schedules.

5ft per minute, resulting in 1400m /14,000ft per eight-hour shift.

smooth, flat surfaces, which can be carpeted or tiled directly with minimal preparation.

063in the tightest standards in the industry.

Capable of stack casting and optional widths are available.

Stack casting is possible for floor slabs. Optional widths are available.

Multiple bed layouts available. Capable of stack casting and producing divided product.

4 1spancrete equipment systems LEVEL SPANCRETE EQUIPMENT SYSTEMS. LEVEL 1. When it comes to maintenance costs, Spancrete equipment has proven to have the lowest in the industry for almost 70 years. The Spancrete machine s smooth hydraulic tamping and oscillating slipforming system minimizes machine wear and reduces down time. Not only will maintenance costs be low, but more importantly, minimal downtime allows operations to consistently meet production schedules. The Spancrete machine offers: V High Production Rates Produces at a rate of 3.5m/11.5ft per minute, resulting in 1400m /14,000ft per eight-hour shift. V Most Accurate Tolerances The hydraulic tamping and troweling mechanisms result in smooth, flat surfaces, which can be carpeted or tiled directly with minimal preparation. Unmatched dimensional specifications are within ±1.5mm/.063in the tightest standards in the industry. LP 10 Produce finished product on a single casting bed at 1.m/48in wide. Capable of stack casting and optional widths are available. GT 10 Produce finished product on 6 casting beds at 1.m/48in wide. Stack casting is possible for floor slabs. Optional widths are available. LP 40 Produce finished product on a single casting bed at.4m/9 wide. Multiple bed layouts available. Capable of stack casting and producing divided product. Optional widths are available. GT 40 Produce finished product on 3 casting beds at.4m/9 wide. Stack casting is possible for floor slabs. Capable of producing divided product. Optional widths are available. are unmatched in the industry - one machine produces multiple products and allows for stack casting. EQUIPMENT SYSTEM ACCESSORIES Bridge Saw Bed Saw Lifting Clamp Stressing Jack Rabbit/Strand Puller Bed Cleaner 6 7

Profitability at global Spancrete plants is

selection, plant design, and full precast

Factors such as local zoning codes, plant

company growth all need to be considered

Steel Fabrication 5 Concrete Transporter 4

5 LEVEL complete plant solutions COMPLETE PLANT SOLUTIONS. LEVEL. Profitability at global Spancrete plants is a top priority. To safeguard your investment, we offer complete plant solutions, such as site selection, plant design, and full precast equipment production packages. Spancrete s turnkey solutions ease the process for our global partners. Factors such as local zoning codes, plant layout, adequate supply of necessary raw materials, market demand, incoming and outgoing shipping routes, and future company growth all need to be considered when building a plant. Level Two provides customers with the resources they need to create a fully operational precast production facility whether it s simply assistance or complete solutions. Woodworking Shop Concrete Curing System 6 Steel Fabrication 5 Concrete Transporter 4 Tilting Table 3 Concrete Piling Forms Material Bins with Heating System Batching Plant GT-40 5 Gantry Crane Lifting Clamp Rabbit/ Strand Puller 6 7 Bed Cleaner 8 Column & Beam Forms 7 Stair Form 8 Stocking Area 8 9

LEVEL 3 plant staffing & operational expertise LEVEL 4 spancare SPANCRETE PLANT STAFFING & OPERATIONAL EXPERTISE. LEVEL 3.

in the USA. Our technicians are closely involved in the daily Spancrete operation and have a deep understanding of how to make your production successful.

That s why we provide full staffing and expert support with Level Three from skilled management who can run your global plants to an entire staff who know the ins and outs of all your precast needs;

6 LEVEL 3 plant staffing & operational expertise LEVEL 4 spancare SPANCRETE PLANT STAFFING & OPERATIONAL EXPERTISE. LEVEL 3. After installing the equipment to manufacture precast products, our expert field-service technicians will train plant teams on site, transferring decades of experience from our own plant operations in the USA. Our technicians are closely involved in the daily Spancrete operation and have a deep understanding of how to make your production successful. A smooth-running plant is achievable with Spancrete Plant Staffing & Operational Expertise. With an experienced crew, a producer can quickly become profitable. That s why we provide full staffing and expert support with Level Three from skilled management who can run your global plants to an entire staff who know the ins and outs of all your precast needs; including operations, engineering, scheduling, quality control and administration. SPANCARE. LEVEL 4. With more than 70 years of construction design experience and operating our own complete precast plants, our parts and customer service team is by your side, offering education on-site or at a Spancrete location. Spancare professionals protect your investment and ensure success for years to come. Parts & Customer Service SpanCare carries Genuine Spancrete OEM parts for our Spancrete Production Equipment and Accessories that manufacturers use to create precast products around the world. A wide variety of parts are designed to keep equipment in top condition while increasing its life span. SpanCare not only offers Genuine Spancrete OEM parts, but we also ensure the parts are easily accessible. With access to our full parts catalog and knowledgeable customer service team, our customers can expect superior parts on time and guaranteed to fit Spancrete equipment. In addition to training teams, technicians can provide regular plant inspections and are available for service calls. By having their experience and expertise at the disposal of our global partners, your operations can run seamlessly at peak efficiency and profitability. specifications The ability to produce divided products and stack casting demonstrates the versatility of the Spancrete System. All Spancrete equipment is capable of producing Spancrete Hollowcore Slabs and Hollowcore Wall Panels. Standard Series 1.m/48in 10cm 4in 0cm 8in cm 9in 5cm 10in 6cm 11in 30cm 1in Special Series TYPE OF INSULATION R U R U R U Expanded Polystyrene 1 R=4.35 inch/ lb Density 8cm Ultra-Light Series 1.m/48in 5cm 10in 30cm 1in 35cm 14in 38cm 15in 40cm 1 5cm/in 7.5cm/3in.4m/9 0cm 8in cm 9in 5cm 10in 6cm 11in 30cm 1in Insulated Wall Panel 10cm/4in Extruded Polystyrene R=5 inch Poly-isocyanurate R=7.15 inch R values shown are averaged values tested at mean 75 F/4 C. R values shown are averaged aged values tested at mean 75 F/4 C. Contact your local Spancrete representative for details

7 Spancrete is an entire family of Spancrete manufactures around the world. Because we believe our strength is in both our structures and partnerships, we ve created the industry s only global membership association. Members of the Spancrete Manufacturers Association (SMA) connect, collaborate and share best practices, as well as discover the latest technological advancements. SPANCRETE GLOBAL SERVICES N16 W3415 Stoneridge Drive Waukesha, Wisconsin United States of America Phone: SPAN Fax:

SCALABLE. AUTOMATED. EFFICIENT. PRECAST. SPANCRETE.

SCALABLE. AUTOMATED. EFFICIENT. PRECAST. SPANCRETE. INNOVATION FOR THE NEXT GENERATION For more than 70 years, Spancrete precast products not only set the standard for excellence, but our complete precast