GypLyner UNIVERSAL Concealed grid ceiling lining system
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1 Concealed grid ceiling lining system The Sage, Gateshead 9
2 Concealed grid ceiling lining system ceiling is a general purpose ceiling lining system suitable for most internal applications. It is used in all types of buildings from residential properties to large commercial developments, and is equally suited to both new-build and refurbishment. The system is compatible with and uses common components of GypLyner UNIVERSAL wall lining and GypLyner ENCASE steel encasement systems db mins Sector Office / commercial Educational Residential A Healthcare Leisure Industrial B A B Gypframe GL Lining Channel + + Gypframe GL/GL6 Timber Connector Key facts Gypframe GL Lining Channel Gypframe GL/GL9 Bracket Commonality of ceiling and wall lining components Durable ceiling lining Suitable for concrete soffits or timber joists Stand-off can be adjusted Seamless lining surface Ceiling void accommodates small service routings 93
3 L SPECSURE S Y S T E M System components Gypframe metal products GL Lining Channel GL Bracket For fixing to concrete or masonry structure. Maximum 7mm stand-off GL9 Bracket For maximum mm stand-off 400, 700, 3000, 3600mm 9mm 9mm Fixing and finishing products Gyproc Profilex Access Panels For access to the plenum for maintenance purposes. Gyproc Wafer Head Drywall Screws For metal to metal fixing up to 0.79mm thick. Gypframe GL GypLyner Anchors For fixing GL or GL9 Brackets to concrete / masonry. GL3 Channel Connector For joining GL Lining Channels Gyproc Drywall Screws For fixing boards to metal framing and brackets to timber supports. GL Timber Connector Maximum 3mm drop 70mm Gyproc Sealant For sealing air paths to achieve optimum sound insulation. GL6 Timber Connector Maximum 0mm drop GL8 Track Gyproc and Glasroc board products Gyproc WallBoard Thickness Width Gyproc SoundBloc Thickness Width 70mm 3600mm., mm 900, 00mm., mm 00mm Thistle Board Finish or Thistle Multi-Finish To provide a plaster skim finish. Gyproc jointing materials For seamless jointing. Isowool General Purpose Roll or Isowool APR 00 For improved acoustic performance. Isowool Sound Deadening Floor Slabs Rigid Grade To provide sound deadening in timber-based intermediate separating floors. Gyproc FireLine Thickness Width., mm 900, 00mm Gyproc Plank Thickness Width 9mm 600mm Glasroc MultiBoard Thickness Width.mm 00mm Also available in DUPLEX grades where vapour control is required. I F E T I M E W A R R A N T Y Always use genuine branded British Gypsum components to qualify for SpecSure lifetime warranty 94
4 T F E bgtechnical.enquiries@bpb.com Installation overview Fixing to a concrete soffit Gypframe GL8 Track is fixed at the perimeter with the longer leg at the bottom. Gypframe GL or GL9 Brackets are fixed at the required centres. Gypframe GL Lining Channel is located into the perimeter track and each leg of the GL or GL9 Bracket is screwfixed to the Gypframe GL Lining Channel. The protruding legs of each bracket are bent to sit back from the channel face. Gypframe GL Lining Channel sections are joined using Gypframe GL3 Channel Connectors. Additional channel or supplementary framing is installed if required to support fixtures. Boards are fixed to the Gypframe GL Lining Channels to form one or two layer linings as specified. Additional channel or supplementary framing is installed if required to support fixtures. Boards are fixed to the Gypframe GL Lining Channels to form one or two layer linings as specified. If the existing ceiling is to be retained, Gypframe GL6 Timber Connectors can be bent to form a right-angle and fixed to joists through the retained ceiling with suitable fixings. Each connector is bent at a position between the third and fourth holes along to give a 30mm horizontal leg. Gypframe GL Lining Channels are located and boards fixed through to form the new ceiling. Fixing to timber joists Gypframe GL or GL6 Timber Connectors are fixed to the side of joists using Gyproc Drywall Screws. The connectors must be aligned accurately since they can not be adjusted once Gypframe GL Lining Channel is engaged into a row of timber connectors and twisted into position. The channels are located into Gypframe GL8 Track at the perimeter. Gypframe GL Lining Channel sections are joined using Gypframe GL3 Channel Connectors. For full installation details, refer to the British Gypsum SiteBook or visit 9
5 Performance ( EN Refer to - Basic principles of system design) Table Fixing to new or existing solid timber joist floors Floor boarding over 38 x 9mm (minimum) timber 3 joists Typical platform floor over 38 x 9mm (minimum) timber 3 at 600mm (maximum) centres. GypLyner UNIVERSAL ceiling joists at 600mm (maximum) centres. GypLyner UNIVERSAL fixed to underside of joists with Gypframe GL Lining ceiling fixed to underside of joists with Gypframe GL Lining Channels at 40mm maximum centres. 00mm Isowool Channels at 40mm maximum centres. 00mm Isowool General Purpose Roll in cavity. Ceiling linings as in table. General Purpose Roll in cavity. Ceiling linings as in table. SPECSURE Detail Board Lining Sound insulation System type thickness Airborne Impact reference R w (R w + Ctr) L nw mm db db 60 minutes fire resistance EN L I F E T I M E S Y S T E M W A R R A N T Y SoundBloc x (47) 64 C0600 Plank + FireLine C060 SoundBloc x 63 () C0608 Plank + FireLine (0) 6 C0609 t&g, softwood or chipboard, mm minimum. Typical platform floor construction comprising walking surface of 8mm t&g wood board flooring, spot-bonded with Gyproc Sealant at 300mm centres to a substrate of Gyproc Plank laid on mm Isowool Sound Deadening Floor Slabs - Rigid Grade on minimum mm wood-based sheet sub-deck nailed to the joists. 3 Maximum permissible timber grade at 00% load ratio c4. NB The fire resistance and sound insulation performances are for imperforate partitions, walls and ceilings incorporating boards with joints taped and filled, or skimmed according to British Gypsum s recommendations. The quoted performances are achieved only if British Gypsum components are used throughout, and the Company s fixing recommendations are strictly observed. Any variation in the specifications should be checked with British Gypsum. NB If preferred, the existing ceiling can be retained. The new GypLyner UNIVERSAL ceiling is installed with Gypframe GL6 Timber Connectors, bent to form a right angle and fixed through the existing ceiling into the joists. NBS work section K0 - Plasterboard drylinings / partitions / ceilings; K - Rigid sheet flooring / sheathing / sarking / decking / linings / castings; and K0 - Timberboard floorings / sarking / linings / castings 96
6 T F E bgtechnical.enquiries@bpb.com BS Table Upgrading existing solid timber joist floors - ceiling retained 8mm flooring grade chipboard and existing ceiling of 9.mm Gyproc WallBoard. GypLyner UNIVERSAL ceiling suspended with Gypframe GL Lining Channels at 40mm maximum centres to give a cavity minimum of 0mm to a maximum of 4mm. 0mm Isowool APR 00 in the cavity. Ceiling linings as in table. 8mm flooring grade chipboard and ceiling of Gyproc Plank and.mm Gyproc WallBoard to simulate a wood lath and plaster ceiling. GypLyner UNIVERSAL ceiling suspended with Gypframe GL Lining Channels at 40mm maximum centres to give a cavity minimum of 0mm to a maximum of 4mm. 0mm Isowool APR 00 in the cavity. Ceiling linings as in table. SPECSURE Detail Board Lining Joist Joist Sound insulation System type thickness centres size Airborne Impact reference R w L nw mm mm mm db db 30 minutes fire resistance BS L I F E T I M E S Y S T E M W A R R A N T Y SoundBloc x x C400 FireLine x x C minutes fire resistance BS FireLine x x C400 FireLine x x C4006 Gypframe GL6 Timber Connectors are bent at a position between the third and fourth holes along (forming a 30mm horizontal leg) to form a right angle, and fixed through the existing ceiling with suitable fixings. Existing lath and plaster ceiling (up to 0mm thick) should be supported by chicken wire, securely fixed to the joists. NB The fire resistance and sound insulation performances are for imperforate partitions, walls and ceilings incorporating boards with joints taped and filled, or skimmed according to British Gypsum s recommendations. The quoted performances are achieved only if British Gypsum components are used throughout, and the Company s fixing recommendations are strictly observed. Any variation in the specifications should be checked with British Gypsum. NBS work section K0 - Plasterboard drylinings / partitions / ceilings; K - Rigid sheet flooring / sheathing / sarking / decking / linings / castings; and K0 - Timberboard floorings / sarking / linings / castings 97
7 Performance ( BS Table 3 Upgrading existing solid timber joist floors - ceiling replaced Existing floor retained. Existing wood lath and plaster ceiling removed (old nails can be left in position on the underside of joists). GypLyner UNIVERSAL ceiling suspended with Gypframe GL Lining Channels at 40mm maximum centres. 00mm Isowool General Purpose Roll in the cavity. Ceiling linings as in table. Refer to - Basic principles of system design) Existing floor retained. GypLyner UNIVERSAL ceiling suspended with Gypframe GL Lining Channels at 600mm centres. Ceiling linings as in table. SPECSURE Detail Board Lining Joist Joist Sound insulation System type thickness centres size Airborne Impact reference R w L nw mm mm mm db db L 30 minutes fire resistance BS I F E T I M E S Y S T E M W A R R A N T Y SoundBloc x x C minutes fire resistance BS FireLine x x C4007 Plank + WallBoard x 4 66 C06004 MultiBoard x x 44 G minutes fire resistance BS MultiBoard x x 0 G06033 NB The fire resistance and sound insulation performances are for imperforate partitions, walls and ceilings incorporating boards with joints taped and filled, or skimmed according to British Gypsum s recommendations. The quoted performances are achieved only if British Gypsum components are used throughout, and the Company s fixing recommendations are strictly observed. Any variation in the specifications should be checked with British Gypsum. NBS work section K0 - Plasterboard drylinings / partitions / ceilings; K - Rigid sheet flooring / sheathing / sarking / decking / linings / castings; and K0 - Timberboard floorings / sarking / linings / castings 98
8 T F E bgtechnical.enquiries@bpb.com BS Table 4 Compartment / separating solid timber joist floors Platform floor GypLyner UNIVERSAL ceiling suspended from timber joists with Gypframe GL Lining Channels at 40mm maximum centres to give a 77mm cavity, with 00mm Isowool General Purpose Roll in the cavity. Ceiling linings as in table. GypFloor SILENT comprising of mm softwood floor boarding with Gyproc Plank on Gypframe SIF Floor Channels. GypLyner UNIVERSAL ceiling suspended with Gypframe GL Lining Channels at 40mm maximum centres (old nails may be left in position on the underside of joists). 00mm Isowool General Purpose Roll in the cavity. Ceiling linings as in table. SPECSURE Detail Board Lining Joist Joist Sound insulation System type thickness centres size Airborne Impact reference R w (R w + Ctr) L nw mm mm mm db db L 30 minutes fire resistance BS I F E T I M E S Y S T E M W A R R A N T Y SoundBloc x x 4 6 (0) 6 C minutes fire resistance BS Plank + WallBoard x 0 63 (0) C4008 Platform floor comprising of a walking surface of 8mm t&g wood board flooring, spot-bonded with Gyproc Sealant at 300mm centres to a substrate of Gyproc Plank laid on mm Isowool Sound Deadening Floor Slabs - Rigid Grade on minimum mm wood based sheet subdeck, nailed to joists. NB The fire resistance and sound insulation performances are for imperforate partitions, walls and ceilings incorporating boards with joints taped and filled, or skimmed according to British Gypsum s recommendations. The quoted performances are achieved only if British Gypsum components are used throughout, and the Company s fixing recommendations are strictly observed. Any variation in the specifications should be checked with British Gypsum. NBS work section K0 - Plasterboard drylinings / partitions / ceilings; K - Rigid sheet flooring / sheathing / sarking / decking / linings / castings; and K0 - Timberboard floorings / sarking / linings / castings 99
9 Design Planning - key factors The depth of the ceiling cavity is determined by the positioning of the fixing brackets. For concrete soffits the fixing brackets allow sufficient adjustment for levelling the ceiling. Allow for a stand-off of mm 7mm plus the lining thickness when using Gypframe GL Brackets, or mm mm plus lining thickness when using Gypframe GL9 Brackets. When fixing to timber joists using Gypframe GL or GL6 Timber Connectors, allow for a maximum cavity depth of 3mm and 0mm respectively measured from the bottom of the joists to the underside of the lining. Cavity barriers Where cavity barriers are required these can be formed using Gyproc FireLine or Glasroc MultiBoard screw-fixed to a simple metal frame. The framing should be fixed to the structure to avoid undue loading of the ceiling suspension system. Refer to 7 Cavity fire barriers. Fixing to the structure When lining concrete soffits, fixing brackets should be positioned equidistant at up to 00mm maximum centres. Gypframe GL GypLyner Anchors are suitable for fixing brackets to solid concrete or masonry backgrounds. The safe working load is 30N per fixing, tested in concrete of characteristic strength of 30N/mm. When fixing to hollow backgrounds proprietary fixings will be necessary. Refer to.4.3 Robustness, Fixings into drywall systems. When lining timber joists, Gypframe GL or GL6 Timber Connectors should be fixed to the joists to support the channels at maximum 00mm centres. Services The cavity above the metal framework facilitates the incorporation of services. Pipes and conduits should be fixed in position before installing the framing. Where lighting fittings, access panels and similar components are incorporated as part of the design requirements, consideration must be given to maintaining the integrity of the ceiling to meet fire resistance and sound insulation requirements. Reduced support centres may be necessary to carry imposed loads. Contact the British Gypsum Drywall Academy Advice Centre for guidance. Refer to. Service installations. Fixtures Fixings to the system should always be made into the channels or to supplementary framing. Where heavy loads are anticipated, independent suspension should be provided from the structure. Board finishing Refer to 0 Finishing systems and decorative effects. Please refer to - Basic principles of system design for general guidance. 300
10 T F E bgtechnical.enquiries@bpb.com Construction details Typical layout (.mm x 900mm x 800mm board on 40mm grid centres) Reflected ceiling plan NB Gypframe GL or GL6 Timber Connectors not shown. Typical layout (mm x 00mm x 400mm board on 600mm grid centres) Reflected ceiling plan Solid timber joists Gypframe GL Lining Channel Gypframe GL / GL9 Fixing Bracket Concrete floor slab Gyproc plasterboard Gyproc or Glasroc plasterboard 30
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