Coordinated Outdoor Houses Electro/Centers

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1 New Information Technical Data Effective: August 1999 Page 1 Coordinated Outdoor Houses Quality Products in a Single Enclosure at a Lower Installed Cost We invented the concept of grouping electrical distribution and control equipment in a modular building called an Electro/Center custom designed to meet each customer s specific requirements. Each Electro/Center Arrives Complete and Ready to Connect Saving Time and Money When an Electro/Center is delivered, all the customer typically needs to do is: (1) place it on the suitable foundation such as a concrete pad or base with similar strength and durability and (2) make the incoming and outgoing load connections. That s because an Electro/Center is a complete unit and can be prewired and factory tested, if required. An Electro/Center provides these significant cost savings: Lower installation cost. Job site labor and material costs are sharply reduced because an Electro/Center arrives complete, ready for connections. Minimal start-up time. Each Electro/Center is checked to assure wiring accuracy, control scheme correctness, and equipment operation. Installation delays reduced. Job site delays caused by trying to coordinate multiple vendors are eliminated. Reduced procurement time. Scheduling and expediting are handled through a single point contact and only one purchase order is required. Customized design. Electro/Center buildings have very few restrictions. They can be of almost any size, shape, or color and in addition to the electrical distribution and control equipment, can include whatever other non- equipment a customer may require. We Are Your Single Source for offers the industry s most complete family of electrical distribution and control equipment and components plus the widest selection of ratings. And we provide that meet or exceed distribution systems requirements. As a single source supplier, we provide these significant advantages: Designing, Assembling, and Testing. certifies that all equipment and components are in compliance with applicable NEMA, IEEE, ANSI, UL, and IEC standards. The building is certified to meet UBC, SBCCI, and BOCA requirements, while the installation of the equipment meets NEC requirements. Consistent Terms and Conditions. provides a single uniform set of terms and conditions for all equipment and components. Additionally, the terms and conditions are compatible with those of other products that may be on the same project providing the benefit of single package negotiation. One Contact Point. The worldwide network of engineers, sales representatives, and authorized distributors provides design and application assistance, pricing, delivery, and warranty information. One Overall Warranty. warrants all Electro/Center equipment and components, plus the structure itself. An Electro/Center Can Be Installed Where You Want Installation flexibility is essential since are often used in applications where a controlled, protective environment is required. However, the actual location of an Electro/Center can often vary from customer-to-customer. have been installed indoors on the main floor or second deck; outdoors on roofs; or as separate detached structure. distribution equipment is seismically tested, seismically qualified, and exceeds requirements of both the Uniform Building Code (UBC) and the California Building Code (CBC).

2 Technical Data Page 2 Effective: August 1999 Typical Equipment that Can Be Installed in an Electro/Center Almost any type of electrical equipment from can be installed in an Electro/Center, including: WLI and WVB Load Interrupter Switchgear Medium Voltage VacClad-W Metal-Clad Switchgear AMPGARD Medium Voltage Starters Medium Voltage Non-Segregated Bus Low Voltage Switchgear Type DSII Low Voltage Switchboards Pow-R-M-S Fixed or Drawout Pow-R-Line C Low Voltage Group Mounted Switchboards Pow-R-Line C Low Voltage Panelboards Freedom 2100 and Advantage Motor Control Centers Dry-Type Distribution Transformers Adjustable Speed Control Automatic Transfer Switches Low Voltage Bus Microprocessor-Based Metering, Protection, Control, and Monitoring Devices Additional Equipment and Modifications Since each Electro/Center is custom designed, we not only provide the electrical gear you specify but can include any additional equipment and modifications requested. Some examples include: HVAC Systems Pressurization Units Battery Systems Annunicators Communications Equipment Security Systems Marshaling Cabinets Installation and Wiring of Customer Furnished PLCs and Analyzers Office or Work Areas Plumbing and Restrooms Doors and Windows Indoor, Outdoor, and Emergency Lights Wireway and Cable Trays Custom Paint Finishes Switches and Receptacles Any Other Equipment Specified by Customer

3 Technical Data Effective: August 1999 Page 3 A Variety of Industries and Service Organizations Communications Food Processing Heavy Industry Materials Handling Medical Mining Petrochemical Pollution Control Public Utilities Pulp and Paper Rail and Mass Transit Water and Waste Treatment Many Others Typical Layout Plan Views 18'-0" 9'- 4'-9" 28'-0" 2'-0" 8'-8" 12'-7" 4080 STORAGE LOUVERED FOLDING S WATER HEATER SHOWER FILE CABINET LOCKERS LOCKER ROOM LAV. COMPUTER WORKSTATION OFFICE KITCHENETTE SINK VANITY BENCH LAV. UNDER COUNTER REFRIGERATOR MICROWAVE 480V MOTOR CONTROL CENTERS EQUIPMENT ROOM 480V MOTOR CONTROL CENTERS WALL SPACE FOR PLUMBING LAV. TRANSFORMER VANITY RESTROOM LIGHTING PANEL 11'-8" 6" 6" 8'-1" 6'-0" 6" 10'-6" With a Broad Range of Applications Control Center Rooms Equipment Skids 30'-0" Generator Systems 4'-10" 20" 6'-6" 20" 20" 20" 20" 20" 6" 21" Motor Control Offshore Platforms Pipelines Power Substations Process Control Pumping Stations Refineries Switchgear Enclosures Many Others 13'-6" 2" 2'-5" 12" 5'-10" 10" 2'-6" 1" TELEPHONE PANEL BATTERY RACK & BATTERIES 3'-6" UPS SYSTEM 2'-10" 2'-8" 2'-8" 2'-6" 2'-6" 1" 2'-6" MAIN CONTROL PANEL (90" W x 30" D x 72" H) 2 3/8" FUTURE FUTURE V MOTOR CONTROL 5 kv "AMPGARD" MCC kva TRANSFORMER FIRE EXTINGUISHER (TYP 2) WALL THICKNESS (TYPICAL) 4160V "VCPW" SWITCHGEAR 3'-1/8" 3'-1/8" 3'-1/8" 3'-1/8" 3'-1/8" 6" 3'-1" 3'-1" 8" '-2" 10" 4'-0" 1" 47'-6" HVAC HVAC 24" #1 #2 6" 12" 12" 24" 16'-6" 9'-0" 7'-6" 1" SECTION A SECTION B 95" 6'-0" 10" C L 6080 BUSDUCT 12" BREAKER TRUCK STORAGE BREAKER TEST CABINET FUTURE 9 213/ / / / '-0" BUSDUCT LOUDSPEAKER 5 kv VCPW SWITCHGEAR T BUSDUCT SPLICE BOLT ACCESS COVER (TYP 3) 2 205/ /52-6 SHIPPING SPLIT 1 201/ /52-4 FUTURE 9" HVAC CONTROL PANEL AUTOMATIC TRANSFER SWITCH 18" EXTERIOR LIGHTING CONTRACTOR & H-O-A SWITCH DC PANEL D 45 kva A1 TRANSFORMER AC PANEL AA AC PANEL A 11" 20" 38" 20" 29" 22" 20" 10" 3'-2" 3'-1" 3'-1" 8'-2" 16'-9" 6'-0" 24'-9" C L CL

4 Technical Data Page 4 Effective: August 1999 Typical Specifications General A. The specification covers requirments applicable to the provision of Electro/ Centers (E/C). The E/C shall be environmentally controlled, and shall consist of a coordinated grouping of electrical power and control equipment as indicated on any accompanying data sheets and/or drawings. Any data sheets, drawings, or any other related documents accompanying this specification shall be considered a part of this specification. B. The supplier shall furnish, install, interconnect and test the equipment specified in any related documents. C. Site conditions shall be shown on the data sheet(s). These conditions shall be considered when sizing and designing equipment. D. Any exceptions to the specification shall be noted in the supplier s quotation, under a separate heading. For any portions of the specification which have not been excepted or clarified, the customer shall construe complete compliance by the supplier. Any exceptions to entire portions of the specification, and any notations of exception to anything which is not in the supplier s quotation shall be deemed non-responsive and shall be rejected. References A. All materials, equipment and labor supplied by the supplier shall be in strict compliance with the statutes, codes and standards listed herein. Where conflicts exist between statutes, codes and standards, the more stringent requirement shall prevail. Applicable statutes, codes and standards are as listed below: 1. American Institute of Steel Construction (AISC). 2. American National Standard Institute (ANSI). 3. American Society of Testing and Materials (ASTM). 4. American Welding Society (AWS). a. AWSD1.1, Structural Welding Code Steel. 5. National Fire Protection Association (NFPA). 6. National Electric Code (NEC) 7. National Electrical Manufacturer s Association (NEMA). 8. Underwriters Laboratories, Inc. (UL). 9. Uniform Building Code (UBC). Quality Requirements A. The E/C shall be manufactured under an established autonomous quality assurance program. The supplier shall have a designated quality assurance (QA) manager. The supplier must be ISO 9002 certified, or have a quality system in place which corresponds with the requirements of ISO The successful bidder shall be prepared to submit for customer approval, any and/or all quality plans, forms, and procedures applicable to the manufacture of the E/C. Construction A. The Electro/Center shall be designed and constructed for outdoor use under wind and seismic load conditions per the UBC guidelines for the jobsite. B. The building and all components mounted thereon shall be designed for and anchored sufficiently for transportation to the jobsite. C. The skid shall be of all welded, seamless construction utilizing ASTM-A36 structural steel members, sized and arranged for proper strength, and able to withstand the stress and loads which will result when lifting the complete factory fabricated and equipped assemblies. Welding shall be in accordance with the requirements of AWSD1.1. All welding shall be performed by welders certified through the 4G position. Suppliers shall be prepared to show welders certificates. 1. Deflection shall be L/240. The building shall be suitable for installation on a concrete pad or on piers. 2. The skid shall be equipped with two (2) stainless steel ground pads located at opposite corners of the skid. 3. The skid shall be provided with a 8-10 mil coverage of bituminous mastic undercoating. D. The floor shall be a minimum of 1/4-inch H.R. ASTM-A36 smooth steel plate welded to the perimeter and longitudinal and/or transverse structural members of the skid. The floor loading shall not be less than 250 PSF. 1. The floor shall be provided with floor cutouts where required for power and control cable entry/exit from the equipment. The cutouts shall be provided with 12 gauge galvanized coverplates. E. Building contruction: 1. Building walls, roof and ceiling shall be fabricated from G90 galvanized steel. Exterior walls, exterior roof and interior ceiling shall be self-framing, interlocking design, with maximum panel width of 16 inches. Buildings of framed construction are not acceptable. 2. Exterior walls shall be minimum of 18 gauge thickness, but rated to withstand the loading requirements of the jobsite. 3. Interior walls shall be minimum of 18 gauge thickness, but rated to withstand the loading requirements of the jobsite. 4. Exterior roof shall be minimum of 18 gauge thickness, but rated to withstand the loading requirements of the jobsite. The roof shall be sloped at 1/4-inch per linear foot, and shall be sloped away from the personnel doors. 5. Interior ceiling shall be minimum of 18 gauge thickness, but rated to withstand the loading requirements of the jobsite. F. For buildings which must be shipped in multiple shipping sections, miscellaneous NEMA 1 junction boxes will be provided at the shipping splits for easy breakdown of the building wiring for shipment and reconnecting at the jobsite. Prior to shipment, the open end/sides of each shipping section will be crated and weatherproofed for transit to the jobsite. The crating must be performed by a company recognized and experienced in the trade.

5 Technical Data Effective: August 1999 Page 5 G. Where wall bulkhead penetrations are required, the cutouts shall be completely framed with 1/4-inch aluminum coverplates with neoprene gasket. All wall penetrations shall be made in the walls prior to bending with the appropriate machinery. No manual cutting of wall penetrations via jigsaw, plasma torch, etc., shall be permitted. H. All fastening hardware shall be zinc plated. Welding of galvanized steel and rivets shall not be an acceptable method of exterior fastening. I. The building shall be provided with a minimum of two (2) entrance doors. The doors shall be double-wall construction, with brushed aluminum panic with cylinder lock and thumblatch, brushed aluminum automatic closure with built-in hold-open device, prime coat hinges, threshold built into the door frame, neoprene gasket, drip shields/water flashing, DANGER, HIGH VOLTAGE, KEEP OUT sign, and a 12-inch removable transom above the equipment door only. The personnel door shall be 36-inch by 84-inch. The equipment door shall be 48-inch by 84-inch. 1. When specified, the supplier shall provide landings and stairs for the building. The stairs shall be built in compliance with the UBC code, and shall be hot-dipped galvanized after fabrication. J. For equipment requiring rear access, the supplier shall provide 14 gauge galvanized steel, gasketed and hinged equipment rear access doors, with 3-point latching system with galvanized padlockable handles, DANGER HIGH-VOLTAGE sign, and drip shields/water flashing. K. The walls, roof and floor shall be fully insulated, with a minimum of R-11 insulation. The walls and roof shall be provided with fiberglass batt type insulation. The floor shall be provided with polyurethane spray foam insulation. L. The building shall be provided with a paint system per the following. 1. The skid shall be sandblasted to remove rust and scale prior to painting. A 2-3 mil application of epoxy iron oxide primer shall be provided. 2. The floor shall be provided with a 2-3 mil application of Red epoxy iron oxide primer, followed by 2-3 mil application of ANSI-61 gray epoxy, with a non-skid finish. 3. The exterior and interior of the building shall be provided with a mil application of vinyl wash primer, followed by a 2-3 mil application of white epoxy paint. M. The building shall be provided with an HVAC system, sized and provided by the supplier, considering the ambient site conditions, the dimensions of the building, the solar heat generated within the building, and the heat generated by the equipment within the building. The system shall be designed such that the sensible cooling capacity, NOT the total cooling capacity, will maintain an ambient temperature within the building of between 55 F winter and 80 F summer at design conditions. The system shall be provided with an electronic, automatic changeover thermostat. When the building is specified to be located in a classified environment, the supplier shall provide a HVAC/ Pressurization system in strict compliance with NFPA 496 requirements. In the event of a classified installation, the supplier shall also provide all exterior electrical apparatuses and proper seals which are rated for use in the environment in which the building shall be installed. N. The supplier shall furnish all electrical distribution equipment necessary for the proper operation of building services within and without the building. The operating voltage of all distribution equipment shall be 120/208, three-phase. The primary side of any distribution transformers shall be 480V, three-phase. O. The building shall be provided with twin tube, rapid start, fluorescent lighting fixtures, controlled via threeway wall switches to be located at each entry door. P. The building shall be provided with 125V, 20A duplex receptacles at each entry door. Q. The building shall be provided with 70 watt high pressure sodium exterior lights at each entry door, controlled via photocell and H-O-A switch. R. All wiring shall be type THWN, #12 AWG minimum for power circuits, minimum #14 AWG for control circuits. For all control interconnection wiring, both ends of the wire shall be provided with polyolefin sleeve type wire markers. S. EMT conduit shall be utilized for interior applications. RGS conduit shall be utilized for outdoor applications. T. Cabletray (if required) shall be aluminum, 6-inch high with 9-inch rung spacing. All fittings shall have a minimum of 12-inch radius. Buildings having cabletray systems shall be provided with structural steel channel supports embedded in the ceiling. The use of unistrut fastened directly to the ceiling for cabletray support shall not be permitted. The support from the channel supports shall be via allthread and unistrut hangers. U. 1/4-inch by 2-inch ground bar running the length of the building shall be provided, mounted approximately 6 inches above floor and connected to each end of the equipment ground bar. A #4/0 green insulated copper ground cable shall be provided from the ground bar to the exterior ground pads. A green insulated copper ground wire/cable will be provided from the ground bar to all auxiliary electrical equipment per NEC Table Testing and Inspection The following testing and inspection shall be performed on the building. A. Continuity checks of all wiring installed by the supplier. B. Operational check of all supplier furnished and installed electrical apparatuses. C. Switchgear and Motor Control Center shipping sections bus shall be respliced, torqued and meggered. D. A certified test report shall be provided by the supplier s Quality Assurance Manager.

6 Technical Data Page 6 Effective: August 1999 E. If necessary, secondary control power shall be provided for customer use. Available control power voltages shall be 480/3/60, /3/60 and /1/160. Submittals The supplier shall provide the following submittals: A. Quality plans, forms, or procedures deemed necessary by the customer. B. Structural drawings including: 1. General notes. 2. Building plan view. 3. Building base skid detail. 4. Building elevations. 5. Stairs and landings detail (if applicable). 6. Certified structural calculations (if applicable). Copyright Inc., All Rights Reserved.

7 Technical Data Effective: August 1999 Page 7 Notes

8 Technical Data Page 8 Effective: August 1999 TD5001ATE Printed in U.S.A. / Z99046