Future in Pharmaceu.cals

Transcription

1 Future in Pharmaceu.cals Colm Timmons Engineering Facili.es Manager 1

2 Astellas Ireland Co. Ltd. (Kerry Plant) Astellas Ireland Co. Ltd. (Kerry Plant) q Fujisawa Ireland established in Killorglin in q Astellas Ireland Co., Ltd merger of Yamanouchi Pharmaceu.cal Co., Ltd. and Fujisawa Pharmaceu.cal Co., Ltd: April 2005 q Current employee numbers approx 350

3 Astellas Ireland Co. Ltd. (Kerry Plant) Finished Goods Pharmaceu.cal Facility

4 The Kerry Landscape

5 The Sustainability Path. Objec.ves q Focus Areas: Energy Reduce Energy usage across all aspects of plant opera.ons Environment Manage waste, noise, water usage, emissions, recycling. Reduce CO2 by 45% of 2005 levels by 2020 Community Maximise engagement with local community

6 Energy Management Standard Maturity Model (2013) ISO (2011) EN (2009) IS 393 (2007) Local Projects (2005)

7 Energy Management Structure Global Astellas (45% CO 2 Target) AICL (KP) Engineering Facili.es Energy Management System Energy Reps Facilities Manager Energy Committee Energy Leader

8 Astellas Renewable Por[olio q Wood Chip q Wind q Solar

9 Moving to Renewables. Grid 36% Oil 2% Wood Chip 53% Wind 9% 62% Renewable Energy Supply in 2014

10 Wood Chip Boiler q Maximum Output: 1.67 MW q Annual Output: 7.5 GW q Payback: ~ 6 years Item ~ Annual Savings CO 2 Emission 2,000 Tonnes Oil 700,000 L * 250,000 * Savings based on equivalent oil price

11 Wood Chip Boiler 2012

12 Wood Chip Boiler q Contract with Coillte for supply of Wood chip. q Consistent fuel supply moisture and chip size is determined q Predictable fuel pricing. q Wood chip sourced within 50km of plant q All harves.ng, chipping and haulage by local contractors q Promo.ng employment in local community

13 Wind Turbine q Enercon E53 q Maximum Output: 850 kw q Annual Output: 1.7 GW q Payback: ~ 7 years Item CO 2 Emission ~ Annual Savings 800 Tonnes 200,000

14 Solar Water Hea.ng q Solar Water Hea.ng System q Supplements Hot Water to QC/ Admin Building q Available South- West Facing Roof Space q Exis.ng Dual Coil Hot Water Cylinder q System Integra.on Straight Forward

15 LED Upgrade / 2015 New LED s Old Lights

16 LED Upgrade / Savings Achieved: Fikngs upgraded: 308 Energy Savings : 161,879 kwh CO 2 Savings: 70 Tonnes Payback: 2015 Savings Projected: Fikngs upgraded: 547 Energy Savings : 233,831 kwh CO 2 Savings: 100 Tonnes Payback: Project Payback 5.4 years Project Payback 3.9 years

17 Annual Consump.on & Savings Electrical Consump.on & Savings Thermal Consump.on & Savings 12,000,000 10,000,000 8,000,000 6,000,000 4,000,000 2,000, ConsumpDon from Grid Wind Turbine GeneraDon Accumulated EnMP Savings 16,000,000 14,000,000 12,000,000 10,000,000 8,000,000 6,000,000 4,000,000 2,000, Oil Thermal ConsumpDon Wood Chip ContribuDon Accumulated EnMP Savings Reduced Energy Consump.on

18 Carbon Emissions 9,000 Annual CO 2 Emissions Total Tonnes CO 2 / UP 8,000 7,000 6,000 Tonnes 5,000 4,000 3,000 7,344 6,659 6,143 6,572 6,151 5,965 5,745 3,910 2,939 2,240 Tonnes CO 2 /UP , , % Reduc.on in Emission Levels since 2005 contribu.ng to Corporate Responsibility set by Japan HQ. (Not Inc. Green Electricity Purchase)

19 Recogni.on of Achievements Year Body Award Result 2014 Green Awards Green Energy Award Winner 2013 ibec Environment Excellence Award Winner 2013 ibec Environment Award for Management Winner 2012 SEAI Renewable Energy Systems Award Winner 2011 SEAI Energy Manager of the Year Award Winner 2008 SEAI Energy Manager of the Year Award Finalist 2007 SEAI Energy Manager of the Year Award Finalist 2006 Pharmachem Ireland Responsible Care Energy Management Award Winner 2006 SEAI Electrical & or Thermal Efficiency Award Finalist

20 The Astellas Environmental Vision q Biodiversity Newsletter q Bat Walks along River Laune q Talks in Schools and Colleges q Calendar Competition q Managed Nature Reserve (SAC) q River Walkway q Tidy Towns

21 The Astellas Environmental Vision River Walk

22 The Astellas Environmental Vision River Walk

23 The Astellas Environmental Vision River Walk

24 Astellas Community Outreach Killorglin q Popula.on ~ 2000 q Market Town q Puck Fair q Ring of Kerry q River Laune

25 Astellas Community Outreach Calendar Compe..on q Annual Children s Calendar Compe..on q Theme is always environmental q Employees children and all local schools are invited to par.cipate q Entries are categorised by age q 2015 theme was Water Conserva.on q All entries are displayed around the plant q Winners are invited to a prize giving ceremony at Astellas q Calendars are printed with the winning entries and put on sale with all proceeds going to local charity

26 Astellas Community Outreach Calendar Compe..on q Entries Displayed and Prize Giving Evening

27 Astellas Community Outreach Calendar Compe..on

28 Astellas Community Outreach Calendar Compe..on

29 Astellas Community Outreach Calendar Compe..on

30 Astellas Community Outreach Calendar Compe..on

31 The Sustainability Path. Benefits Energy Reduced Energy usage has significantly lowered our cost of manufacturing, contribu.ng to our corporate compe..ve posi.on and our business sustainability. Environment Managed waste, noise, water usage, emissions and recycling has minimised our environmental impact and maintained our green opera.ons philosophies. Reduced CO2 has enabled us to achieve our 2020 global corporate targets by Community Maximised engagement with our local community has enabled us to highlight our green opera.ons to local residents and businesses providing us with a pla[orm for open communica.on and coopera.on for future proposals.

32 Thank You! 32