MBT Concepts for a Sustainable Development
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1 MBT Concepts for a Sustainable Development Venice 2008 Second International Symposium on Energy from Biomass and Waste Dipl.- Ing. Reinhard Schu Dipl.- Biol. Kirsten Schu EcoEnergy Gesellschaft für Energie- und Umwelttechnik mbh Walkenried, Germany 1 Venice Second International Symposium on Energy from Biomass and Waste November
2 Simple Mechanical Pre-Treatment for Landfill until 2005 Pre-Treatment Waste-to-Energy-Plant < 300 mm Drum-Sieve > 80 mm < 80 mm Fe-Metal Landfill 2 Venice Second International Symposium on Energy from Biomass and Waste November
3 MBT until 2005 Demonstration Projects as Base for Equivalence Pre-Treatment Waste-to-Energy-Plant < 300 mm Drum-Sieve > 80 mm < 80 mm Fe-Metal Aerobic Stabilisation 30. BImSchV H O 2 CO 2 Scrubber Biofilter Rotting Hall Landfill 3 Venice Second International Symposium on Energy from Biomass and Waste November
4 MBT 2005 to 2020 German Concept for Mechanical-Biological Treatment Pre-Treatment Waste-to-Energy-Plant < 300 mm Drum-Sieve > 80 mm < 40 mm Fe-Metal mm Fe-Metal Anaerobic Stabilisation Aerobic Stabilisation Biogas Utilization Scrubber RTO Rotting Hall Landfill 4 Venice Second International Symposium on Energy from Biomass and Waste November
5 Selective Shredding and 1 st Step for Mass Splitting Pre-Treatment Drying / Separation < 300 mm Drum-Sieve > 80 mm Dry Low Inert Content High Caloric Value < 80 mm Fe-Metal Recycling and Waste-to-Energy Wet Mechanical Separation Wet High Inert Content Low Caloric Value Recycling and Waste-to-Energy Sand Gravel Stones Plastics Biomass Biogas Water Sludge RDF < 40 mm, Low Chlorine Plastic Films - Paper Fe- NE- Metals Recyclables (PP - PET- PS - ABS - PVC - PPK - Wood) 5 Venice Second International Symposium on Energy from Biomass and Waste November
6 Selective Shredding and 1 st Step for Mass Splitting Pre-Treatment Tunnel-Dryer and Recycling Drying / Separation < 300 mm Drum-Sieve > 80 mm Dry Low Inert Content High Caloric Value NIR < 80 mm Fe-Metal Recycling and Waste-to-Energy Wet Mechanical Separation Wet High Inert Content Low Caloric Value Recycling and Waste-to-Energy Sand Gravel Stones Plastics Biomass Biogas Water Sludge RDF < 40 mm, Low Chlorine Plastic Films - Paper Fe- NE- Metal Recyclables (PP - PET- PS - ABS - PVC - PPK - Wood) 6 Venice Second International Symposium on Energy from Biomass and Waste November
7 Tunnel-Dryer for Industrial Waste Recycling Input mm Scrubber 45 C 30 C Condensate Cooler Heat Condensate cleaning Tunnel-Dryer 85 C Rework < 40 mm Drum-Sieve Wind Shifter NIR RDF < 40 mm Plastic Films, Paper Fe-Metal NE-Metal Recycables 7 Venice Second International Symposium on Energy from Biomass and Waste November
8 Tunnel-Dryer Layout Input Output 10 m 10 m Input Air Control Center Discharge Unit Airation 6 m Walking Floor Hydraulic Systems 30 m 5 m 9 m Output 8 Venice Second International Symposium on Energy from Biomass and Waste November
9 Research Waste Drying: Tunnel-Dryer for Industrial Waste Recycling Input Air Control Center 7 m 16 m 10 m 4 m Hydraulic System Walking Floor Aeration Floor 30 m 3,5 m 42 m 9 Venice Second International Symposium on Energy from Biomass and Waste November
10 Research Waste Drying: Tunnel-Dryer Prinzip der optischen for Industrial Sortierung Waste Recycling Tunnel Dryer Bale Storage Plastic, Films, Paper NE-Metal Fe-Metal Delivery Hall RDF Recycle Material 10 Venice Second International Symposium on Energy from Biomass and Waste November
11 Animation: Tunneldryer integrated in Recycling Plant 11 Venice Second International Symposium on Energy from Biomass and Waste November
12 Separation of Contraries HOW? - Wet or Dry? 100 > 80 mm < 80 mm 90 Separation Quality [%] Dry Tunnel-Dryer Water Content [Weight %] 1 st Stage 2 nd Stage 3 rd Stage 4 th Stage Wet NMT-Process 12 Venice Second International Symposium on Energy from Biomass and Waste November
13 4-Stage-wet-Separation Stones Waste < 80 mm 1 st Stage Plastics, Wood Screening Gravel 2 nd Stage Drying/ Pelletizing Sand 3 rd Stage BIOFLUFF cleaned Water Water (solved organics) anaerobic/aerobic 4 th Stage Biogas Water Sludge 13 Venice Second International Symposium on Energy from Biomass and Waste November
14 Pilot Plant NMT-Process Process Flow Diagram Screw Sieve 1 st Stage Screw Press Organics mm Sieve Organics 1 < 30 mm Plastics, Wood > 30 mm Organic Fraction < 80 mm Vertical Classifier Gravel Classifier Stones mm Sieve Gravel 2-15 mm Hydro- Cyclone Sieve Sand 0,1-2 mm Organics 3 0,1-10 mm Sortingspiral Organics mm 2 nd Stage 3 rd Stage Sieve Screw Press Waste Water < 100 µm Screw Press 14 Venice Second International Symposium on Energy from Biomass and Waste November Organics mm Organics 3 0,1-10 mm 4 th Stage Waste Water Treatment Anaerobic/ aerobic BIOFLUFF < 30 mm Biogas Water Sludge
15 Pilot Plant NMT-Process Input < 80 mm Organics mm Organics mm Organics 3 0,1 10 mm BIOFLUFF Stones Sand Gravel Construction Material 15 Venice Second International Symposium on Energy from Biomass and Waste November
16 Pilot Plant NMT-Process Extension with Biogas Production Biogas Utilization Biogas Anaerobic & Aerobic Waste Water Treatment Clean Water Power Heat anaerobic aerobic Sewage Sludge Input < 80 mm Organics mm Waste Water Organics mm Organics 3 0,1 10 mm BIOFLUFF Stones Sand Gravel Construction Material 16 Venice Second International Symposium on Energy from Biomass and Waste November
17 Pilot Plant NMT-Process Test Sites Test Site Wiefels Research Center Walkenried, Venice Second International Symposium on Energy from Biomass and Waste November
18 Vision 2020 Sustainable Mechanical-Biological-Treatment without Landfill Pre-Treatment > 80 mm Tunnel-Dryer and Recycling < 300 mm Drum-Sieve mm NIR < 40mm < 80 mm Fe-Metal 5-30 mm RDF < 40 mm Films Fe NE Recyclate WETMECHANICALSEPERATION mm > 30 mm Organics mm Organics 2 0,1-10 mm BIOFLUFF Drying Belt-Dryer < 5 mm BIOFLUFF Biogas Utilization Heat Power BIOFLUFF Utilization Pelletizing/Briquetting BIOFLUFF -Fertilizer BIOFLUFF -Fuel Stones Gravel Organics 3 Sand Waste Water Waste-Water-Treatment Biogas aerobic Sludge Water Treatment Recycling - Insulating - Construction - Filter Material 18 Venice Second International Symposium on Energy from Biomass and Waste November
19 Recent Development: SCHUBIO - Process in Switzerland SCHUBIO -Process, former NMT-Process, is since 2008 represented by SCHU AG Schaffhauser Umwelttechnik, Schaffhausen, CH. History SCHUBIO -Process 2000 Grant application to DBU, Germany 2004 Pilot-Plant and 1 st Tests in AWZ Wiefels, Germany Process Optimisation, Research Center EcoEnergy, Walkenried, G nd Test Phase, KBA Hard, Schaffhausen, Switzerland AWZ Wiefels, Germany Reaserch Center EcoEnergy, Walkenried, Germany KBA Hard Schaffhausen Switzerland 19 Venice Second International Symposium on Energy from Biomass and Waste November
20 KBA Hard - SCHUBIO - Start up planned 2010 SCHU AG Schaffhauser Umwelttechnik Winkelriedstr. 82 CH-8203 Schaffhausen 20 Venice Second International Symposium on Energy from Biomass and Waste November
21 Results Test Phase SCHUBIO - in Schaffhausen, CH: Quality of separated Products Minerals usable outside Landfill (in all European Countries) Organics Biowaste BioFluff-Pellets as peat substitute (high quality) Organics MSW BioFluff-Briquets as - coal substitute (high quality) > 40% el. eff. - compost (meeting swiss standards) Wood CHP - Biomass incineration Plant > 40% el. eff. Biogas CHP - Biogas > 40% el. eff. Miscellaneous RDF CHP Waste to Energy Plant > 40% el. eff. Metals Recycling Plastics Recyclates Sludge Sludge Incineration with Phosphate-Recycling and heavy metal recycling (reality in Switzerland) Conclusion: Vision 2020 is getting real Yes, we can! 21 Venice Second International Symposium on Energy from Biomass and Waste November
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