BEKON Holding AG. Dry Fermentation Biogas + Composting Technology Company Technology Market Project Economics

Transcription

1 BEKON Holding AG Dry Fermentation Biogas + Composting Technology Company Technology Market Project Economics BEKON Holding AG Feringastrasse Unterföhring Germany Phone: +49 (89) Fax: +49 (89) Management Board: Ralf Sigrist, Peter Klessascheck, Tobias Bauer District Court Munich - HRB kontakt@bekon.eu

2 Agenda 1 Overview 2 References 3 BEKON Technology 4 Case Study Steinfurt 5 Economics Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 2

3 OVERVIEW Company History Technology and Track Record Established in 1992 as a consulting and engineering company. Since June 1999 BEKON has been concentrating on the development of concepts for biogas plants based on source separated biowaste and municipal solid waste (MSW) fines. The Munich Waste Services (AWM) plant is BEKON s first reference project (2003). The technology has undergone further developments and 26 patents have been granted. Since plants were built and successfully put into operation with more than 1,000,000 operating hours to date. Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 3

4 REFERENCES Operating Projects in Germany, Switzerland, and Italy with more than 1,000,000 operating hours New Projects in Mexico, the United States, and China Europe: Germany: 14 plants operating, 1 under construction Italy: 4 plants operating, 2 plants under construction, 3 planned Switzerland: 2 plants operating, 1 plant under construction Track Record: > 1,000,000 operating hours > 2,500,000 t of waste treated 20 plants in operation 4 plants under construction 6 planned projects North America: USA: 2 planned Mexico: 1 plant under construction Asia: China: 1 planned Plants in operation or under construction Planning or approval phase Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 4

5 AWR Rendsburg Eckernförde mbh Largest biogas plant for biowaste in Germany under construction BEKON plant, mesophilic (2008) Current expansion, thermophilic (Jan. 2016) Maximum capacity 80,000 t/a Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 5

6 BEKON Technology Waste-to-Energy and Compost Revenues from Waste Gate Fees, Power, Gas and Heat 1 ton of waste BEKON Process Revenue Output per 1: CNG ton / Biomethane of waste Organic Fraction of Municipal Solid Waste (OF MSW) 220 kwh Electricity kwh Heat for Heating or Cooling or 1,000 km fuel equivalent Green Waste Source segregated Biowaste or Food Waste and 400 kg compost (quality depending on input) Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 6

7 BEKON Technology Process Scheme Simple, robust process No pre-screening or pre-sorting is required Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 7

8 BEKON Technology State-of-the art process logics and control Very high operational availability Robust and Simple Process Contraries (Plastics, Stones, Sand, Battery, etc.) have no negative effects on gas production Automatic Control and Remote by BEKON (Munich) Plant performance and security secured > 99% Operational Availability No moving parts in fermenters as mechanical or electrical pumping and stirring units are not needed Batch Operation No production stops, simple handling Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 8

9 BEKON Technology Very High Safety Standards protected by BEKON proprietary intellectual property No explosion risk during the entire process Highly developed Computer Monitoring System High Safety and Emission Standards Fermenters are cleaned with CO 2 before opening to avoid explosive mixture of O 2 and CH 4 (patented) Thermophilic Process guarantees high Plant Profitability and In-Situ Sanitation No pathogens left after BEKON treatment. 26 national und international registered Patents and Applications Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 9

10 Case Study Steinfurt A 44,000 ton p.a. Dry Fermentation and Composting Plant in Northern Germany Considerable Reduction of Waste Gate Fees (German Cost Basis) Biofilter Maturation Hall Composting Boxes Compost Storage Reception hall Fermenters Biogas Buffer Gas Engine Perkolat Storage History: Remondis $ 100.-/ton Composting only Actual status: Public company $ 55.-/ton New plant (Anaerobic Digestion + Composting) Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 10

11 Case Study Steinfurt Specific Project Information, Output Characteristics Process and Project Layout and Planning EPC Construction by BEKON Operator: Entsorgungsgesellschaft Steinfurt (EGST) Warm Commissioning: 1 Dec 2013 Input Materials: Co-mingled food and green waste, 44,000 tons/a Dry Fermentation in 12 Fermenters: 4 weeks 6 Compost Tunnels: 1 week 2 CHP units: Each 526 kw el Maturation with windrow composting: 4-6 weeks Output: Electricity: 8 mn kwh/a Heat: 8 mn kwh/a Compost: 18,000 tons/a Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 11

12 Case Study Steinfurt Specific Project Information Process and Project Layout and Planning EPC Construction by BEKON Biowaste Filling the digester Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 12

13 Case Study Steinfurt Specific Project Information Process and Project Layout and Planning EPC Construction by BEKON Inside the digester Filling the composting box Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 13

14 Case Study Steinfurt Specific Project Information Process and Project Layout and Planning EPC Construction by BEKON Windrow maturation Compost after sieving Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 14

15 Economics Investment and Returns Cost Advantage over Incineration or State-of-the-Art Landfill Energy Independence Investment for a BEKON plant (turnkey) Capacity tons/a Investment* 20,000 ~ $ 7 mn 50,000 ~ $ 15 mn 100,000 ~ $ 25 mn KPIs in Europe / USA IRR ~ % Payback ~ 4-8 years Money multiple ~ 6 Return on Equity ~ % Sustainable Solution for your Waste Reduce Waste to Landfill Produce Green Energy Produce Compost Proven Technology Easy Operation No Safety Risk Automated Process * Estimation. Investment depends on project characteristics. Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 15

16 BEKON Energy Technologies State-of-the-Art, Robust, and Simple Solution One element in a holistic, fully integrated treatment of unsorted waste through recycling BEKON Energy Technologies GmbH & Co. KG phone: +49 (89) contact@bekon.eu Feringastrasse 9 fax: +49 (89) Unterfoehring/Munich Germany Presentation BEKON Energy Technology Waste-to-Energy + Compost 18 March 2016 Slide 16