INSTALLATION INSTRUCTIONS FOR FLUE KIT

Transcription

1 INSTLLTION INSTRUCTIONS FOR FLUE KIT VERTICL FLUE TERMINL SSEMBLY Ø 60/00 MM FOR GS CONDENSING PPLINCES: GREENSTR CDi COMBI/SYSTEM/REGULR, GREENSTR Si, GREENSTR i JUNIOR/i SYSTEM, GREENSTR Ri 3x x 4x O UK/IE GB (009/09)

2 CONTENTS CONTENTS Symbols and safety precautions Explanation of symbols Safety precautions installation regulations Use General Standard specifications Examples of installation of vertical flue with roof exit Straight flue without bends Straight flue with two 45 -bends Straight flue with two 90 -bends Mounting Notes on fitting Roof-exit clearances Flat roof Inclined roof Fitting the flue daptor Vertical Flue Terminal ssembly Clamp Fire stop plate (009/09)

3 SYMBOLS ND SFETY PRECUTIONS SYMBOLS ND SFETY PRECUTIONS. EXPLNTION OF SYMBOLS WRNING SYMBOLS Signal words indicate the seriousness of the hazard in terms of the consequences of not following the safety instructions. NOTICE indicates possible damage to property or equipment, but where there is no risk of injury. CUTION indicates possible injury. WRNING indicates possible severe injury. DNGER indicates possible risk to life. IMPORTNT INFORMTION DDITIONL SYMBOLS Symbol B Safety instructions in this document are framed and identified by a warning triangle which is printed on a grey background. Electrical hazards are identified by a lightning symbol surrounded by a warning triangle. Notes contain important information in cases where there is no risk of personal injury or material losses and are identified by the symbol shown on the left. They are bordered by horizontal lines above and below the text. Meaning a list entry Tab. a step in an action sequence a reference to a related part in the document or to other related documents a list entry (second level). SFETY PRECUTIONS IF YOU SMELL GS B Do not smoke or strike matches. B Do not turn electrical switches ON or OFF. B Put out naked flames. B Open doors and windows. B Keep people away from the affected area. B Turn off the control valve at the meter. B Call your gas company. -or- B Call emergency number IF YOU SMELL FUMES FROM THE PPLINCE B Switch off the appliance. B Open windows and doors. B Inform your heating engineer. INSTLLTION INSTRUCTIONS Please read these instructions carefully before starting installation. If you are in any doubt contact Worcester Technical Support. These installation instructions must be read in conjunction with the appliance manual. Please leave these instructions with the user or at the gas meter after installation or servicing. Distance learning and training courses are available from Worcester, Bosch Group. BENCHMRK Please leave these instructions with the completed Benchmark Checklist (or a certificate confirming compliance with IS 83, EIRE only) with the owner after installation or servicing. The Benchmark Checklist can be found in the back two pages of the appliance installation manual (009/09) 3

4 INSTLLTION REGULTIONS FITTING ND MODIFICTIONS Fitting the flue system to the appliance must be carried out by a GS SFE registered, competent person in accordance with these installation instructions and the current Gas Safety Regulations (Installation and Use). Flue systems must not be modified in any way other than as described in the fitting instructions. ny misuse or unauthorised modifications to the appliance, flue or associated components and systems will invalidate the warranty. The manufacturer accepts no liability arising from any such actions, excluding statutory rights. B Position the flue terminal in such a way so that combustion products do not enter the building or cause a nuisance. B Position the flue in such a way so the flue does not cause an obstruction. B Ensure the flue terminal is not obstructed and combustion products can discharge without hindrance. B Fit the flue according to the regulations and standards. SERVICING dvise the user to have the system serviced annually by a GS SFE registered, competent person using approved spares, to help maintain the economy, safety and reliability of the appliance. The service engineer must complete the Service Record on the Benchmark Checklist after each service. INSTLLTION REGULTIONS Current Gas Safety Regulations (Installation and Use): Failure to install flue systems correctly could lead to prosecution. ll flue systems and associated components must be installed by a GS SFE registered, competent person in accordance with the following regulations. Relevant regulations: Gas Safety Regulations 998 (Installation and Use) Building Regulations Building Regulations (Northern Ireland) Building Standards (Scotland) (Consolidation) IS 83 (Eire) IGE Gas Installation in Timber Frame Buildings ny other local requirement The relevant British Standards to be followed, include: BS5440: Flues and ventilation for gas appliances of rated heating not exceeding 70 kw (net): Flues BS5440: Flues and ventilation for gas appliances of rated heating not exceeding 70 kw (net): ir Supply BS7698 Installation of gas fired appliances of rated input up to 70 kw (net) If no specific instruction is given, refer to the British Standard Codes of Practice (009/09)

5 USE 3 USE 3. GENERL The installation of a gas condensing appliance must be in accordance with the relevant British Standard, the relevant Building Regulations and any local rules. The surface temperature of the flue is below 85 C. Therefore the distance from a combustible building material is kept to a minimum of 5 mm. FLUEING TO C 33 : The flue gas accessory is part of CE approval when discharging flue gas according to C 33. For this reason, only the original flue gas accessories may be used. ll illustration dimensions are shown in mm unless stated otherwise. 3. STNDRD SPECIFICTIONS Ø0 Ø6 Ø x Ø 00 x 6 4x 7 Fig. Ø O Vertical Flue Terminal ssembly daptor Ø 60/00 mm 3 Screws 4 Securing screws 5 Clamp 6 Fire stop plate 7 Screws and wall plugs (009/09) 5

6 EXMPLES OF INSTLLTION OF VERTICL FLUE WITH ROOF EXIT 4 EXMPLES OF INSTLLTION OF VERTICL FLUE WITH ROOF EXIT 4. STRIGHT FLUE WITHOUT BENDS ppliances GREENSTR 4i/8i JUNIOR GREENSTR 5Si/30Si GREENSTR i/5i/8i/4i SYSTEM GREENSTR Ri/5 Ri/8 Ri/4 Ri GREENSTR 7CDi GREENSTR 30CDi GREENSTR 37CDi GREENSTR 40CDi REGULR GREENSTR 4CDi GREENSTR 30CDi SYSTEM/REGULR Tab. L max 6.4 m.5 m 8.0 m 7.5 m 9.4 m 4. STRIGHT FLUE WITH TWO 45 -BENDS ppliances GREENSTR 4i/8i JUNIOR GREENSTR 5Si/30Si GREENSTR i/5i/8i/4i SYSTEM GREENSTR Ri/5 Ri/8 Ri/4 Ri GREENSTR 7CDi GREENSTR 30CDi GREENSTR 37CDi GREENSTR 40CDi REGULR GREENSTR 4CDi GREENSTR 30CDi SYSTEM/REGULR Tab. 3 L max 4.4 m 0.0 m 6.5 m 6.0 m 7.9 m 500 Ø Ø Ø 00 Ø 00 L L Fig O B 85 B O Vertical Flue Terminal ssembly daptor Ø 60/00 mm Extension Fig. 3 Vertical Flue Terminal ssembly daptor Ø 60/00 mm Extension B 45 bend (009/09)

7 EXMPLES OF INSTLLTION OF VERTICL FLUE WITH ROOF EXIT 4.3 STRIGHT FLUE WITH TWO 90 -BENDS ppliances L max GREENSTR 4i/8i JUNIOR GREENSTR 5Si/30Si GREENSTR i/5i/8i/4i SYSTEM GREENSTR Ri/5 Ri/8 Ri/4 Ri GREENSTR 7CDi GREENSTR 30CDi GREENSTR 37CDi.4 m 8.5 m 5.0 m 500 Ø Ø 00 L GREENSTR 40CDi REGULR GREENSTR 4CDi 4.5 m C GREENSTR 30CDi SYSTEM/REGULR Tab m C 500 Ø Fig O Ø 00 Fig. 4 C 73 C Key to Fig. 4, 5 and 6: Vertical Flue Terminal ssembly daptor Ø 60/00 mm Extension C 90 bend L O C 500 Ø 35 Ø 00 C 090 L Fig O (009/09) 7

8 MOUNTING 5 MOUNTING 5. NOTES ON FITTING The vertical flue ( ) can be extended at any point between the adaptor [] and the flue terminal assembly [] using the flue kits bend 45, bend 90 or extension. For flue pipe maximum and equivalent lengths with the usage of bends refer to the installation instructions with the appliance. Horizontal flue sections should be fitted with an incline of 3 (= 5, %, 5, cm per meter) in the direction of flow of the flue gases. 5. ROOF-EXIT CLERNCES 5.. FLT ROOF Combustible building material Non-combustible building material X 500 mm 500 mm Tab. 5 X O Fig INCLINED ROOF O Fig (009/09)

9 MOUNTING 5.3 FITTING THE FLUE 5.3. DPTOR B Grease the flue-pipe seal of the adaptor with solventfree grease (e.g. Vaseline). B Unscrew the screws around the flue connection on the air box. B Connect rest of flue ( , bend 45, bend 90, extension ) to adaptor [] and secure with screw [4]. CO 4 O O O Fig. 9 B lign adaptor so that the flue testing points are facing forwards. B Fix adaptor [] in place using screws [3] of Fig. daptor 4 Securing screw 3 CO O O Fig. 0 daptor 3 Screw (009/09) 9

10 MOUNTING 5.3. VERTICL FLUE TERMINL SSEMBLY B Determine the length L V of the air pipe. B Fit pipes together by twisting and pushing home as far as possible secure with screw. L V Fig. Vertical Flue Terminal ssembly O B Cut off the air pipe at a right angle, deburr the cut edges and clean. B Determinate the length L = L V + 50 mm of the flue pipe O L L V Fig. 4 Vertical Flue Terminal ssembly O Fig. 3 Vertical Flue Terminal ssembly B Cut off the flue pipe at a right angle, deburr the cut edges and clean. B Lightly grease the seals on the sleeves with a solventfree grease (e.g. Vaseline) (009/09)

11 MOUNTING CLMP If necessary B Fix the vertical flue terminal assembly with the clamp FIRE STOP PLTE If necessary B Mount the fire stop plate O Fig. 5 Vertical Flue Terminal ssembly 5 Clamp O Fig. 6 Vertical Flue Terminal ssembly 6 Fire stop plate (009/09)

12 CONTCT INFORMTION WORCESTER, BOSCH GROUP: TECHNICL: SERVICE: SPRES: LITERTURE: TRINING: SLES: WEBSITE: worcester-bosch.co.uk Worcester, Bosch Group Cotswold Way, Warndon, Worcester WR4 9SW. Tel Fax Worcester, Bosch Group is a brand name of Bosch Thermotechnology Ltd. worcester-bosch.co.uk