PROCESS SAFETY. October 26, 2017 Robert Waterhouse, B.Sc., CIH
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1 PROCESS SAFETY October 26, 2017 Robert Waterhouse, B.Sc., CIH
2 VIDEO
3 OUTLINE» History» What have we produced» What are we currently working on» Where do we go from here
4 A BRIEF HISTORY» 2013» Process Safety declared a strategic priority by Enform Board» » Background research» Formulating and discussing strategies» Meeting with international and local SMEs on process safety» Q Released strategy document with help from Peter Wilkinson / Noetic
5 ENFORM - PROCESS SAFETY» Since then we have developed three guidelines: 5
6 E-LEARNING» In 2016 we released free online Process Safety Awareness training Fig 3: 2017 Enrolment - by Month Enrolment Year Total Jan Feb Mar Apr May Jun Jul Aug Sep Oct
7 KPI S FOR PROCESS SAFETY» In 2016 we conducted a KPI survey:» Opportunity for the majority of companies to implement process safety and associated KPI s» Those companies that had more progressive programs experienced concrete benefits 7
8 KPI SURVEY
9 2017» Conducted several bowtie workshops» Held a 2-day PSM course instructed by Brain Kelly» Drafting element guidance sheets» Data focus» WCB data» AER Release data» Insurance data» Generate our own data
10 WCB DATA» Fires, explosions or exposures that cause injury or illness Fire and Explosion Incidents Exposure Injuries Personal Safety Incidents Personal Safety Incidents Exposure Injuries 10
11 AER RELEASE DATA» Pipelines and wells make up the majority of releases (65%) of waste, produced water, crude, gas and fresh water» The top five causes of release (61% total) are:» Internal Corrosion (14%)» Malfunction (14%)» Mechanical/Structural (14%)» Accident (10%)» Oversight (9%) 11
12 CAUSE, BY SOURCE 12
13 INSURANCE DATA» LMA, An Analysis of Common Causes of Major Losses in the Onshore Oil, Gas & Petrochemical Industries» Top 100 major losses
14 GENERATE DATA - FIELDS» Unique Identifier (#)» Date» Occupancy» Province» Regulator» Mechanical Integrity Failure» Failure Type» Equipment Involved» Primary Management System Failure» Secondary Management System Failure» Tertiary Management System Failure» Unique Casual Mechanism» Operating Mode» Safety Critical Device» Did failure to identify release contribute to the loss?» Did inability to isolate primary containment contribute to loss?» Did failure in emergency response contribute to the loss?» Estimated Volume» Released Product or Waste» Were workers injured?» Was there community impact?» Was there a fire or explosion?» What was the Tier?» Description of incident» Link to regulator investigation report
15 FOCUS ON DATA
16
17 2017 AND BEYOND» Continue to raise awareness» Incident library (repository of industry learnings)» Process safety website» Incorporation of PSM wherever possible» Hydrate management guideline» Process safety bulletins How do we help service companies with PSM? 17
18 UNIQUE PERSPECTIVES» Example: Trucking company transporting category 1 (PG1) crude oil» A grounding rod is very important to preventing fires» How many people treat grounding rods as safety critical equipment?» What is the quality of this barrier?
19 UNIQUE PERSPECTIVES» In order for personal and process safety to be effective it requires a team effort» We need to work together and be mindful of barriers created by company created structures, process, data collection, etc.» How do we empower others to be advocates for process safety?» My IH story on unplanned releases
20 MERCURY EXPOSURE AND PSM Photo Courtesy of Portnoy Environmental Inc. and
21 QUESTIONS?
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