Swagelok Eastern Australia and New Zealand TRAINING SERIES

Transcription

1 Swagelok Eastern Australia and New Zealand TRAINING SERIES

2 Eastern Australia and New Zealand Training Seminars Tube Fitting Installation Essentials Training Hand Tube Bending Essentials Training Tube Fitting Installation Inspection Training Hose Essentials Training

3 Further Training Offerings Process Analyser Sample System (PASS) Designed for Analytical Instrumentation System Engineers, Technicians and Industry Professionals PASS - Subsystem Maintenance Sharpen your sampling system skills. Make your sampling systems more reliable. Orbital Welding Training Industry Focused Training - lunch & learn format Informational sessions of minutes in length that provide attendees with valuable industry knowledge and training covering : With Industry demanding not only zero harm workplaces but more importantly zero risk, it is essential that our workforces are equipped with the necessary skills to perform their tasks in a safe and reliable manner. As the leading supplier of fluid system components, we recognise the importance of training all installers of small bore fluid systems in the proper installation practices of tube fittings, proper tube handling and preparation, thread identification and tube bending. Our training programs have been developed in conjunction with many industry types over many years and are recognised globally as the industry standard for training in small bore fluid system installation. We are proud of these training programs and feel they are a vital part of how we can work together with our customers to support a safe and efficient working environment. * Regulators * Thread Identification * Analytical Instrumentation * Corrosion Kevin Hurrel Managing Director * Process Interface Valves * Flexible Hose & Tubing * Face Seal Fittings (VCR/VCO) * Valve Selection * Coning and Threading for Medium and High Pressure Products

4 SWAGELOK TRAINING SERIES TUBE FITTINGS INSTALLATION ESSENTIALS OVERVIEW Our goal is to provide our students with the skills, tools and knowledge necessary to make every system they design or install safe, reliable and trouble-free. This seminar is widely recognised throughout industry, not only as an initial training program, but also as a biannual refresher course to all personnel involved in instrumentation and process applications. The course will be delivered with special consideration given to participants level of experience and knowledge. Our training and education facility has been utilising the services of Swagelok for nearly 20 years. Their expertise sets the industry standard for training and instruction on safe and reliable tube fitting installation and tube bending. I couldn t recommend a more valuable and practical course. Duration DETAILS approximately 4 hours Mark Hyett Instrumentation Teacher Central Gippsland Institute of TAFE Participants 10 maximum Seminar Style Seminars are conducted in an open style with attendees encouraged to participate with both questions and hands-on practical demonstrations. Venue/Equipment A room with a screen and whiteboard is preferable. We will provide all tooling, tube and fittings necessary for the practical component of the training. Supplied Materials Tube Fitters Manual Gap inspection gauge Pocket Installers Guide for Swagelok Tube Fittings Swagelok Writing Compendium Swagelok Marker Pen Suitable Attendees This seminar has been developed specifically for anyone involved in the installation, design, fabrication and maintenance of fluid systems. Engineers will benefit from the in-depth review of fundamental installation procedures. Quality control and safety engineers will gain insight into component limitations and maintenance requirements.

5 LEARNING OUTCOMES Ensuring correct tube selection taking into account pressure and temperature variables Proper tube preparation eliminating system contamination Understand best practice tube preparation, care and handling Ability to install tube fittings correctly providing safe, leak free installation Knowledge of different types of threads and various thread sealing methods ASSESSMENT Participants are given a comprehensive theoretical examination at the completion of the training. All graduates will receive a certificate of completion along with a complimentary wallet sized training card. The card may be used as an identifier to ensure safe on site practices and procedures are followed by those who have gained competency in the area. Both documents certify the completion of training in tube fitting installation. REVIEW All participants will be required to fill out an attendance and assessment form. This provides valuable feedback to our trainers who can then further tailor the course to meet the changing needs of your staff when re-training in the future. UNITS OF COMPETENCY 1. Selecting appropriate tubing a. Demonstrate ability to use manufacturers reference charts b. Identify and explain how to check for compliance with tubing specification standards c. Explain the differences between tubing and piping 2. Follow best practice principles for tube a. Handle tubing correctly b. Explain factors influencing location of tubing installation c. Describe specifications for tubing supports d. Explain safety issues in tubing installation 3. Prepare tubing a. Cut and deburr tubing correctly b. Bend tubing correctly, allowing for minimum bend radius 4. Assemble and install fittings a. Assemble and place ferrules in correct order b. Tighten and re-tighten to correct tolerances c. Use gauge when appropriate d. Use pre-swaging tool when appropriate e. Employ other specialist tools when appropriate 5. Identify threads a. Identify various types of threads b. Identify NPT specifications and units of measurement c. Outline use of approved sealants for threaded components 2016 Swagelok Eastern Australia and New Zealand 2016 Swagelok Company

6 SWAGELOK TRAINING SERIES TUBE BENDING ESSENTIALS OVERVIEW The goal of this workshop is to focus on the many different elements necessary to assure accurate and proficient tube bending. This seminar was designed with the users in mind, but is well suited for anyone interested in the design or fabrication of tubing systems. As a supplier of high quality tube, tube benders and tube preparation tools, we offer this class to provide a training resource that demystifies aspects of fluid system fabrication. Good tube fabrication techniques can improve system performance while good layout and execution can enhance the aesthetics of a system and reflect on the skill of the installer. DETAILS Duration approximately 4 hours Participants 10 maximum Seminar Style Seminars are conducted in an open style with attendees encouraged to participate with both questions and hands-on practical demonstrations. Venue/Equipment A room with a screen and whiteboard is preferable. We will provide all tooling and tube necessary for the practical training. Supplied Materials Hand Tube Bender Manual Bend Adjustment Calculator Tube Gripper Pad Suitable Attendees The class is designed for anyone who works with tubing, including but not limited to, the fabricators, contractors and technicians who assemble the systems. Engineers and draftsmen who design tubing systems have profited from a better understanding of the capabilities and limitations of bent tubing systems. This seminar can be also used effectively to educate inexperienced associates, or to update the experienced, and should be considered before a scheduled shut down; at a safety meeting; or in conjunction with your preventive maintenance program.

7 LEARNING OUTCOMES Easily determine the exact length of tubing required to complete a job Ability to apply time saving fabrication techniques Reduce waste and scrap tubing through trial and error fabrication attempts Save time and resources during scheduled shut downs or other maintenance ASSESSMENT Participants are given a comprehensive theoretical and practical examination at the completion of the training in order to prove their level of competency. All graduates will receive a certificate of completion and a complimentary wallet sized training card. The card may be used as an identifier to ensure safe on site practices and procedures are followed by those who have gained competency in the area. Both documents certify the completion of training in tube bending procedures. REVIEW All participants will be required to fill out an attendance and assessment form. This provides valuable feedback to our trainers who can then further tailor the course to meet the changing needs of your staff when re-training in the future. In my 30 years experience with tube bending, I have never attended a better training course with regards to tube bending and fitting applications. This is an excellent course that I would recommend for beginners or your seasoned veterans. Tony Ughy Maintenance Planner Wiri Oil Service Ltd 1. Understanding the tube bender a. Bender components b. Tube bender set up 2. Factors involved in determining tube length a. Adjustment (gain) calculations b. Offset bends c. Minimum bend radius 3. Considerations when bending tube a. Changes in plane b. Springback UNITS OF COMPETENCY 4. Measuring / marking and bending tube a. Proper measurements b. Marking techniques c. Making bends 5. System installation a. Tubing installation b. Troubleshooting 2016 Swagelok Eastern Australia and New Zealand 2016 Swagelok Company

8 CONTACT INFORMATION SWAGELOK EASTERN AUSTRALIA Brisbane Unit 11 / 441 Nudgee Road Hendra, Queensland 4011 Tel: Fax: Sydney 1/72-74 Woodfield Boulevard Caringbah, New South Wales 2228 Tel: Fax: Melbourne 42 Metrolink Circuit Campbellfield, Victoria 3061 Tel: Fax: SWAGELOK NEW ZEALAND Auckland 111c Kerwyn Avenue East Tamaki 2013 Tel: Fax New Plymouth 1 Davidson Street New Plymouth 4340 Tel: Fax: Christchurch Tel: Sale 123 Raglan Street Sale, Victoria 3853 Tel: Fax: SEANZ R4 Eastern Australia and New Zealand