CAPABILITY PROFILE Metal Maintenance Pty Ltd Capabilities

Size: px

Start display at page:

Download "CAPABILITY PROFILE Metal Maintenance Pty Ltd Capabilities"

Nicholas Cook
6 years ago
Views:

1 CAPABILITY PROFILE Metal Maintenance Pty Ltd Capabilities Metal Maintenance specialises in metal fabrication, mechanical fitting, maintenance and rectification services for complex industrial plants including desalination and water treatment plants. With a highly skilled team working on offsite fabrication and onsite installation, Metal Maintenance provides a reliable, fit for purpose solution for a wide range of fabrication, rectification and corrosion control requirements for new and brownfield sites. Metal Maintenance is a preferred supplier for Veolia Water and provides services to the Chinchilla (QCLNG-QGC) and the Gold Coast desalination plants and water treatment facilities including reverse osmosis plants. Metal Maintenance also handles complex fit out and fabrication requirements for commercial and industrial facilities including plant construction and upgrades, high rise installations and rectifications. The company s expertise in complex plants delivers effective maintenance solutions that minimise downtime and maximise cost efficiency. Maintenance capabilities range from small tasks to major plant rebuilds and Metal Maintenance can deliver quality outcomes while plants continue to operate normally. Metal Maintenance undertakes fabrication of metal housings and stands for electrical and instrumentation systems, door frame rectification, corrosion control services (cleaning and painting), ABS pipe work for valves and pumps, high pressure cylinder rebuilds, sheet metal and bracket fabrication, parts and components machining, hand rails, pipe supports, cable tray covers, flexible conduits, certified and specialist welding, breakdown and shutdown maintenance for plants, machinery and structures including hazardous area maintenance. The company s main services include: Mechanical fitting and maintenance including: - Technical recommendations and maintenance planning for industrial plants. This covers minimising downtime and implementing cost effective strategies for maintenance. - Mechanical fitting of equipment and systems in new and brownfield sites. - Pump installation, maintenance and rectification. - Horizontal laser alignment of pumps and drives. - High pressure pump inspections and rebuilds. - Welding services including SAF welding, certified and specialist welding. - Working with super duplex materials. - Dosing lines. - Maintenance of oil transfer units - Oil filtration of hydraulic units. - Hazardous and confined space installation and maintenance. - Emergency and breakdown maintenance services provided 24/7 to clients. Metal Maintenance Pty Ltd 2013 Page 1 of 5

Metal Maintenance fabricators and welders are highly skilled and qualified in fabrication of sheet, tube and plate components from a range of materials including mild steel, galvanised steel,

2 Metal Maintenance fabricators and welders are highly skilled and qualified in fabrication of sheet, tube and plate components from a range of materials including mild steel, galvanised steel, stainless steel, aluminium and super duplex. Skilled teams install fabricated items on site and can adjust to complex, difficult and hazardous installation environments. Modifications and rectification of minor and larger scale structures, fittings, pipes and assemblies. Metal Maintenance s extensive experience on new and brownfield sites includes: - Problem diagnosis and recommendations for recertification. - Engineering and functional design capabilities to undertake rectifications to solve problems and restore intended functionality and performance. - Innovative approaches that minimise time and cost in rectifying problems. Plant finishing commissioning services covering testing, evaluation and rectification. Turnkey water treatment and reverse osmosis plant maintenance covering the complete range of maintenance and plant support requirements. Metal Maintenance is a leading maintenance specialist in the water treatment sector. Door frame rectification and repair in industrial facilities, commercial and high rise buildings. General metal fabrication of stainless steel, aluminium and mild steel to produce a wide range of items including: - Casings and stands for electrical and instrumentation. - Bracket fabrication including design and fabrication of a wide range of brackets using stainless steel, mild steel and aluminium. This covers: One off brackets. Cable tray and Instrumentation supports. Decorative lights. Pipe supports. - Stairways, railings and platforms. - Customised sheet metal and hat sections. - Sheet metal covers and panels. - Hoppers, containers and boxes. - Conduit and cabling covers. - Drum screens. - High pressure cylinders. - Glass reinforced plastic (GRP) works. Fabrication capabilities cover the full range including cutting (laser and water jet), shearing, punching, CNC machining, drilling, milling, standard and specialised welding. Metal Maintenance Pty Ltd 2013 Page 2 of 5

Pipework and tubing including - Tube bending through to major plant rebuilds. - Installation and maintenance of pipe and tube systems. - Flexible conduit installation. - Swagelock instrument tubing.

3 Pipework and tubing including - Tube bending through to major plant rebuilds. - Installation and maintenance of pipe and tube systems. - Flexible conduit installation. - Swagelock instrument tubing. The team brings extensive experience and high level skills in working with pipe and tube systems in: - Stainless steel. - PE, PVC, UPVC, CPVC. - ABS. Specialised and innovative metal fabrication including: - Design and fabrication of prototypes and products for clients. This includes advice on design for manufacturing and cost of production. - Manufacturing of short run products. Industrial cleaning including: - Cleaning of minor spills. - Cleaning of blocked pipes, static mixer tanks and equipment. - Surface preparation for coatings. Capabilities cover chemical cleaning and high pressure blast cleaning. Corrosion control and surface coatings services including: - Removing corrosion, refurbishing and replacement of corroded parts and threaded/screwed fittings. - Industrial coatings for corrosion control. - Outsourced surface finishing services for components and fabricated items including: Powder coating. Galvanising. Electro polishing. Mirror polishing. Industrial painting. Metal Maintenance has a reputation for value for money, 100% reliability, quick mobilisation, high quality work and a high standard of safety. Metal Maintenance operates Australia wide. The company can undertake contracts up to $2m and can undertake larger contracts up to $4m. Metal Maintenance and its key staff are members of: ASSDA Australian Stainless Steel Development Association Metal Maintenance Pty Ltd 2013 Page 3 of 5

4 Track Record Metal Maintenance has worked successfully with Bovis Lend Lease, Calder-Flowserve, Glenziel, Gold Coast Desalination Plant, Hutchinson Builders and Electrical, John Holland, Laing O Rourke, Logan City Electrical, O Donnell Griffin, QGC, QIC Real Estate, SEQ Water, Stowe, Sydney Desalination Plant (BlueWater JV), Syntech, Thiess and Veolia Water Australia. Examples of current and past work and supply arrangements include the following: Gold Coast Desalination Plant and Western Corridor Recycled Water Project - Metal Maintenance is a lead supplier for maintenance and plant support to Veolia Water Australia with long term contracts for maintenance, cleaning and painting. The company maintains the plant in hot standby for the Gold Coast Desalination Plant as required by the Qld Government. QGC Chinchilla Water Treatment Facilities - Metal Maintenance is a lead supplier for maintenance and facilities support to Veolia Water Australia with long term contracts for maintenance at these water treatment facilities. SEQ Water - preferred supplier and panel member for maintenance and minor works. This covers specialized engineering services, maintenance and minor works for SEQ Water Southern Region (from Brisbane to Tweed Heads). Fabrication Services - provided to a wide range of sites including Brisbane City Council sites, Brisbane Convention Centre, Carrara Stadium, Dreamworld and Whitewater World, Gold Coast Convention Centre, Gold Coast University Hospital, Hinze Dam Upgrade, Q1 Tower, Robina Town Centre Upgrade, Skilled Park, Soul, Supreme Court Brisbane and most High Rise Buildings on the Gold Coast and Brisbane. Management Systems Metal Maintenance is able to achieve third party certification of its integrated safety, quality and environmental management systems. Safety Management Plan (SMP) Health and safety of all employees and sub-contractors is a core value for the company and Metal Maintenance strives to achieve zero harm through its policies and practices. Metal Maintenance has an extensive safety management plan which is fully compliant (AS4801) with regulatory and key client requirements. Quality Management Plan (QMP) Delivering quality outcomes is a priority for the company and its clients. Metal Maintenance s quality management system is awaiting certification to the ISO 9001:2008 standard. The quality of work is reflected in client satisfaction. Environmental Management Plan (EMP) Metal Maintenance is committed to reducing its environmental impact through its policies and practices. The company s environmental management policy encourages employees and sub-contractors to identify and manage environmental risks and opportunities. The company complies with the environmental commitments and responsibilities of clients. Metal Maintenance Pty Ltd 2013 Page 4 of 5

5 Business & Risk Management Plan (BMP) Ensuring the mitigation and management of risk is a priority for the company and its clients. The use of Safe Work Method Statements, task specific Job Safety & Environmental Analysis and real time Site Assessments are combined with an overall Metal Maintenance risk management matrix to identify business risk. Insurances Metal Maintenance carries the following insurances: WorkCover. Products and Public Liability Insurance. Motor Vehicle Insurance Buildings Insurance (Workshop) Contents Insurance (Plant & Equipment) Contact Details Firm Name Metal Maintenance Pty Ltd ABN Street address 14 Hawker Street, Currumbin Waters Qld 4223 Main Contacts Wayne Buckleton, Managing Director (Owner) Phone / Fax metalmaintenance@bigpond.com Web Address Postal Address PO Box 311, Banora Point NSW 2486 Year Established 1985 Metal Maintenance Pty Ltd 2013 Page 5 of 5

On Time To Specification

On Time To Specification Alltype Engineering provides high quality Pipework Systems, Structural Steel, Plate Fabrication, Site Installation & Maintenance services to the Water, Mining, Infrastructure and