Atlas Systems LLC. Western Regional Boiler Association. Proven Performance. Annual Meeting. Red Lion Hotel Port Angeles, WA March 11-13, 2014
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1 Atlas Systems LLC Proven Performance Western Regional Boiler Association Annual Meeting Red Lion Hotel Port Angeles, WA March 11-13, 2014
2 Atlas Systems LLC Proven Performance MATERIAL HANDLING: The Conical Silo Demystified
3 Nippon Paper Industries USA COGENERATION PROJECT
4 Nippon Paper Industries USA COGENERATION PROJECT STORE: 320,000 ft³ Woody Biomass
5 Nippon Paper Industries USA COGENERATION PROJECT STORE: 320,000 ft³ Woody Biomass DELIVER: 55 T/hr Average, 65 T/hr Peak
6 Nippon Paper Industries USA COGENERATION PROJECT STORE: 320,000 ft³ Woody Biomass DELIVER: 55 T/hr Average, 65 T/hr Peak CONSTRAINTS: Limited Real Estate (foot print) Limited Overall Height (~125 )
7 Elements of the Atlas Solution
8 Elements of the Atlas Solution Structure - Storage Silo
9 Elements of the Atlas Solution Structure - Storage Silo Discharge Conveyors
10 Elements of the Atlas Solution Structure - Storage Silo Discharge Conveyors Sweep System
11 Elements of the Atlas Solution Structure - Storage Silo Discharge Conveyors Sweep System Sweep Drive
12 Structure Storage Silo The conical silo of Nippon Paper Industries new biomass cogeneration plant has quickly become a landmark in Port Angeles. PDN 8/31/13
13 Structure Storage Silo The plant, featured by its conical incinerator that recalls the teepee burners of sawmills of the past, will be dedicated Nov. 1. PDN 10/19/13
14 Structure Storage Silo Thin shell structure approach
15 Structure Storage Silo Thin shell structure approach Enclose a large space
16 Structure Storage Silo Thin shell structure approach Enclose a large space Minimize use of materials
17 Structure Storage Silo Thin shell structure approach Enclose a large space Minimize use of materials Structurally efficient
18 Structure Storage Silo Considerations
19 Structure Storage Silo Considerations Size & shape of the shell
20 Structure Storage Silo Considerations Size & shape of the shell Interior loading
21 Structure Storage Silo Considerations Size & shape of the shell Interior loading Exterior loading
22 Structure Storage Silo Considerations Size & shape of the shell Interior loading Exterior loading Materials used
23 Structure Storage Silo Size & shape of the shell Circular foot print - 87 Ø inner shell 3:10 wall slope Floor to Roof Deck height Hardened concrete floor (abrasion resistance)
24 Structure Storage Silo Interior loading Weight of the structure itself Weight of stored material
25 Structure Storage Silo Exterior loading Machinery on the roof deck Incoming material Wind Seismic
26 Structure Storage Silo Materials Steel plate - 315,000 lbs Structural shapes - 75,000 lbs Total Silo weight - 390,000 lbs
27 Structure Storage Silo 30 Support Leg frames carry all loads to the foundation
28 Structure Storage Silo Support leg frame structure and inner shell taking shape
29 Structure Storage Silo 4 Columns help distribute loads from the roof deck
30 Structure Storage Silo Center cone 26 Ø x 28 4 tall
31 Discharge Conveyors External reclaimer sub-system (4) Conveyors 90 apart Below silo floor level Variable output up to T/hr each Capable of 65 T/hr with only 3 operating
32 Discharge Conveyors (4) Drag Chain Conveyors 17 x 12 Tray (WD-116 drag chain) 5 HP motor / Planetary reducer Catenary tensioning Converging at center Discharge on to belt conveyor by others
33 Discharge Conveyors Conveyors converging at silo center under the cone
34 Discharge Conveyors Conveyors converging at silo center under the cone
35 Discharge Conveyors On a conveyor platform under the center cone
36 Discharge Conveyors Typical discharge conveyor in action
37 Sweep System Internal reclaimer sub-system Work the perimeter of the pile at floor level Sweep stored material to discharge conveyors Delivery buckets unload 4 times per revolution
38 Sweep System Key components Pull Ring Delivery Buckets
39 Sweep System Pull Ring - 32 segments Attach segments Standard segments Compensating segment
40 Sweep System 4 Attach Pull Ring Segments
41 Sweep System 27 Standard Pull Ring Segments
42 Sweep System 1 Compensating Pull Ring Segment
43 Sweep System Compensating Pull Ring Segment installed
44 Sweep System Delivery Buckets - 4 Strings Lead Bucket Standard Buckets Tail Weight
45 Sweep System 1.0 ft² Lead Bucket (1 per string)
46 Sweep System 1.0 ft² Standard Bucket (18 per string)
47 Sweep System Tail Weight (1 per string)
48 Sweep System Partial Bucket string
49 Sweep System A look inside at Delivery Bucket strings
50 Sweep System Delivery Buckets sweeping stored material
51 Sweep System Bird s eye view
52 Sweep Drive Prime mover for powering the rotation of the Pull Ring (2) Drives, 180 apart Load sharing control (1) Drive with Tensioning Unit Power transferred by friction
53 Sweep Drives Key components 40 HP motor / Right Angle Reducer Intermediate shaft 5.25 Ø x 129 long Hydraulic Cylinder & Power Unit 315 ASA 240 Premium Duty Roller Chain
54 Sweep Drive Right angle reducer on adjustable base
55 Sweep Drive Tension System Hydraulic Power Unit
56 Sweep Drive Sweep Drive in action
57 Sweep Drive Pull Ring in motion
58 First Fuel It looked like a safe place this morning
59 First Fuel A view from above
60 Atlas Systems LLC Proven Performance 6416 E Main Avenue Spokane, WA phone (509) fax (509) address info@atlassystems.net website
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