Simply NEXT LEVEL EN
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1 Simply NEXT LEVEL EN
2 NEXT LEVEL ELASTOMER SYSTEMS
3 WE ARE A GOOD CHOICE TODAY. BECAUSE WE ARE TOMORROW. TURN KEY DOSING MOLD MANUFACTURING HANDLING INJECTION MOLDING MACHINES Established by experienced elastomer professionals, Nexus strives to revolutionize LSR injection molding technology. Examples include our cold runner control or LSR dosing solutions. While we think in all directions, we always follow a strict principle: Every new Nexus solution must be simple and better. Simply next level. We are a one-stop supplier for elastomer injection molding solutions and offer systems for the production of small and large parts (LSR, HCR, rubber) that are user-friendly, low-maintenance, and long-lived that excel in terms of quality, productivity, and total cost of ownership
4 INNOVATIVE DOSING SYSTEM for 2 and 2 liter containers highest precision guaranteed air-free material flow total material loss less than.5 % pulsation-free volume flow transparent process data low-maintenance short cleaning time (< 2 hrs)
5 Thanks to our SERVOMIX dosing system, unstable injection molding processes are now a thing of the past. In fact, it reduces material wastage to record lows in the market. Our new SPLITNEX technology, paired with highly efficient servo drives and a powerful control system, automatically and safely separates air from the material before it is fed to the process. This ensures that the fed material is absolutely air-free. NEXT LEVEL DOSING QUALITY AND EFFICIENCY To the process To the process guaranteed air-free SPLITNEX <,5 % purge loss + <,4 % remaining quantity = total material loss <,5 % piston system Nexus SPLITNEX technology
6 -.2%.1% -.6% 19%.1%.3% -.1% 37%.3% -18% ,48 3,35 3,8 3,35 2,9 3,1 3,6 3, ,48 + 2,48 +3,35 + 3,35 +3,8 + 3,8 +3,35 + 3,35 +2,9 + 2,9 +3,1 + 3,1 +3,6 + 3,6 +3,42 + 3,42 Standard-Modus -.2% -.6%.3%.3% Special-Modus % 6 19% 7 -.1% 8 37% %.1% 1-18% REVOLUTIONARY COLD RUNNER TECHNOLOGY optimized material flow individual control of every single cavity (from 2 to 128) gatefree, flashless requires no rework fully automatic
7 No more rejects due to incorrectly filled cavities. Two innovations from Nexus revolutionize the material flow in needle valve gate systems. Timeshot controls the injection volume via the injection time. This is ideal for smaller parts and high numbers of cavities. Flowset controls the injection volume via the flow quantity. This is perfect for medium-sized to large parts. NEXT LEVEL COLD RUNNER TOOLS FOR YOUR SUCCESS NEXUS MOLD MANUFACTURING Highly precise and long-lived in every concept: slide concept center platen concept two platen concept
8 HANDLING SYSTEMS STANDARDIZED & COMPACT REMOVAL DEVICES machine-independent for short cycle times pneumatic or servo-electrically CUSTOM-TAILORED HANDLING SYSTEMS fully automatic, from loading to the downstream process steps individually attuned to your product
9 Building on an ideal mix of standardized modules and custom-tailored adaptations, handling concepts from Nexus combine the various components into a fully automatic production cell. NEXT LEVEL FROM A SINGLE SOURCE LOADING, UNLOADING, PRODUCT HANDLING, AND DOWNSTREAM PROCESS STEPS Gripper heads attuned to the mold Loading and unloading with linear and 6-axis robot systems Inline packaging systems including printing and packaging Parts feeders for multi-component applications Laser inscription Postcuring systems Inline camera systems
10 TURN KEY SOLUTIONS INTEGRAL NEXT LEVEL SOLUTIONS FROM A SINGLE SOURCE When it comes to entire production cycles, we look for the broader picture and see them from a holistic point of view. Therefore, Nexus provides fully compatible and high-performing injection molding systems from dosing or molding systems to injection molding and fully integrated robot solutions. Furthermore, we obtain our injection molding systems from various market-leading manufacturers. Providing both quality and flexibility, Nexus is the perfect partner for your next level solutions - whether you need turn key solutions or any other product of the Nexus portfolio.
11 COMPARE US EVEN THOUGH WE JUST MIGHT BE BEYOND COMPARISON.
12 NEXUS Elastomer Systems GmbH Solarstraße 1, 4653 Eberstalzell. Austria Phone: +43 () 5/
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