Dürr a global Audi supplier Arne Lakeit, Vice President Manufacturing Engineering Audi

Transcription

1 Dürr a global Audi supplier Arne Lakeit, Vice President Manufacturing Engineering Audi

2 Economic trend index September All-time low Arne Lakeit, I/PG

3 Worldwide car market - 5.8% % 46, * * current planning Total market in million vehicles 3 Arne Lakeit, I/PG

4 Consolidation in the automotive industry? Source: Prof. Dr. Winterkorn, VW Annual General Meeting 2009 "I believe some Japanese and Chinese companies will exist, along with two Europeans, and that one American will survive." 4 Arne Lakeit, I/PG

5 How to survive? Flexibility Autonomy Centres of competence 5 Arne Lakeit, I/PG

6 Best customer satisfaction Audi A3, A4, A6 and R8 Audi A4 Audi A4 reliability statistics x 1st place 1x 2nd place The best cars of 2008 Auto 1 and Golden Steering Wheel Germany s dream car ADACmotorwelt ams Auto Bild TNS Infratest 6 Arne Lakeit, I/PG

7 for 100 years now 7 Arne Lakeit, I/PG

8 Areas of activity Production sporty sophisticated Vorsprung durch Technik progressive Strategic partnership 8 Arne Lakeit, I/PG

9 Areas of activity Production sporty sophisticated Vorsprung durch Technik progressive Best in Class Focus on Costs Efficency Benchmarking continuously before and after SOP OEM and suppliers TCO process chain before and after SOP (maintenance) OEM and suppliers shop floor office process chain OEM and suppliers 9 Arne Lakeit, I/PG

10 Areas of activity Production sporty sophisticated Vorsprung durch Technik progressive CIP Complexity Digital factory all areas continuously before and after SOP OEM and suppliers reduce it control it before and after SOP OEM and suppliers all tasks entire process chain before and after SOP OEM and suppliers 10 Arne Lakeit, I/PG

11 Digital factory to enable lean business process To launch the best products at the most competitive cost onto the market early Save time Development time Planning time Commissioning time Reduce costs Investments Personnel costs Costs of change Increase quality Planning depth Equipment status Start-up safeguard 11 Arne Lakeit, I/PG

12 The digital factory at Audi Technical plant concept virtual Detailed planning, design Virtual commissioning Virtual factory model Steering of series production Commissioning Start-up Series production Manufacturing of tools Near-series prototypes real 12 Arne Lakeit, I/PG

13 Product data management [ ] Product design Tool design Plant layout Offline programming Virtual commissioning [ ] Data base Optimised data flow Rapid provision of data Involvement of suppliers 13 Arne Lakeit, I/PG

14 Areas of activity Production sporty sophisticated Vorsprung durch Technik progressive Strategic partnership 14 Arne Lakeit, I/PG

15 Areas of activity Production sporty sophisticated Vorsprung durch Technik progressive Production system Standards Partnership tact flow pull perfection products processes components worldwide commonn basis common goals expertise fairness 15 Arne Lakeit, I/PG

16 Efficient, flexible production network Brussels Ingolstadt Bratislava Neckarsulm Changchun Sant Agata Györ Aurangabad 16 Arne Lakeit, I/PG

17 Audi production system (APS) added value, orientated synchronised production Tact Flow Pull Perfection Principles Customer work Tact as the pacemaker Reduction in Tact time Pull processes Zero fault Quality Efficiency Levelled + smoothed production Bases Rigorous elimination of all waste Standardisation Arbeitsorganisation Organisation of labour Environmental Umweltschutz protection Audi production system, worldwide valid 17 Arne Lakeit, I/PG

18 Modular standardised interfaces Interchangeable! Supplier X Location A Supplier Y Location B woldwide standards compliance needed 18 Arne Lakeit, I/PG

19 Joint tapping of potential Common goals: e.g. cost reduction OEM benchmarking Consistent CIP Product influencing added value, orientated synchronised production Supplier benchmarking Consistent CIP Plant equipment influencing Commmon basis: production system Tact Customer work Tact as the pacemaker Flow Reduction in Tact time Pull Pull processes Perfection Zero fault Quality Efficiency 19 Arne Lakeit, I/PG

20 Areas of activity Production sporty sophisticated Vorsprung durch Technik progressive Strategic partnership 20 Arne Lakeit, I/PG

21 Areas of activity Production sporty sophisticated Vorsprung durch Technik progressive Product Process Employee Electronics Body Drivetrain Technologies Materials Production concept Testing technology Quality system Pre-assembly Install. space Fixing Handling Brackets Ergonomic assembly seat 21 Arne Lakeit, I/PG

22 in product New generation of infortainment Driver assistance systems Speech Sprachdialogsystem dialogue Full-word Ganzworteingabe input No training Kein Anlernen needed Multimodalität Multimodality Efficiency Lighting technologies Night Vision ACC Audi lane assist Audi side assist Alternators Supercaps Batteries Hybrid 22 Arne Lakeit, I/PG

23 in process Cycle Cycle Cycle Vehicle Picture of test rig Electronics OK. Night Vision ACC Audi lane assist Audi side assist Parking aid Rearview camera Car to X Integrated station for calibration and check 23 Arne Lakeit, I/PG

24 in technology Process time 6 sec. Process time 4 sec. Reducing cycle time at flow drill screwing by 30% 24 Arne Lakeit, I/PG

25 Focus on ergonomics before after High strain Low strain Increase at ergonomics and efficiency 25 Arne Lakeit, I/PG

26 Joint system development FAStplant with Audi A4 FAStplant with Audi R8 Flexible production system to meet requirements at Audi and Supplier 26 Arne Lakeit, I/PG

27 Summary -5.8% % high pressure on OEM and supplier * Strategic partnership Driving to excellence by partnership DÜRR FAStplant Technology: a good example 27 Arne Lakeit, I/PG

28 Success by teamwork! 28 Arne Lakeit, I/PG