PHL/CO/ENGG/5802/2 24 th Sept 2012

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1 PHL/CO/ENGG/5802/2 24 th Sept 2012 Tender Enquiry No. PHL/CO/ENGG/5802/2/TE-122 dated 24 th Sept 2012 Overhaul/ on Bell helicopter/allison engine components We invite sealed quotes only from Customer Service Facilities of Bell Helicopter or Authorised Maintenance Centres of Rolls Royce listed in Customer Support Directory of Bell Helicopter/Rolls Royce for signing long term contract to carry out the job specified on our Bell Helicopter/Allison Engine components listed at Appendix C. If you are a Bell Helicopter Authorised CSF (for Bell helicopter components) or Rolls Royce Authorised Maintenance Centres (for Allison Engine components) or manufacturer/authorized repair/overhaul agency of the manufacturers of the components listed in this tender, we invite you to quote for carrying out the job specified against these components covering complete charges to carry out the job required including labour charges, materials, inspection, testing and certification charges etc as per our following terms and conditions listed below : 1. Charges quoted should be on CPT, New Delhi basis (Insurance Policy No of NEW INDIA ASSURANCE COMPANY LTD., INDIA) for the job specified and should include charges for disassembly, inspection, repair/overhaul as required, assembly, testing, certification and charges for material/labour/ anticipated rework etc. Note : - a) The quotes should be submitted strictly as per format given at Appendix A for each component on a separate sheet. b) Only the bids submitted as per Appendix A will be considered and evaluated as per bid evaluation criteria given at Appendix (B). 2. Components will be dispatched to the Bell Authorised CSF (for Bell helicopter components) or Rolls Royce Authorised Maintenance Centres (for Engine components) on freight prepaid basis. However, return freight and insurance charges should be included in the quote and separately mentioned as return freight charges for each component. 3. Turn around time for carrying out the job mentioned above should be specified for each component. Liquidated 0.5% of the cost of equipment overdue for each of the first four full weeks and 1% for each subsequent full week of the delay thereafter will be applicable for delay in delivery due to reasons attributable to the repair agency. However, total amount of Liquidated Damages shall not exceed 10% of the cost of the equipment delayed. Should the delay in delivery is of more than three months, Pawan Hans Helicopters has the right to cancel unfulfilled part of the contract. 4. All mandatory modifications will be complied on the components during repair/overhaul. 5. Warranty/guarantee applicable on the components after repair/overhaul of the job specified should be mentioned in the quote.

2 6. New spares/material obtained from OEMs only will be used during overhaul and price for the same charged to us will not exceed the listed price of the OEMs. 7. Job required to be carried out as mentioned above shall be duly certified in appropriate documents and airworthiness release documents like JAA Form 1/FAA certificate or equivalent document will be provided alongwith the components after completion of the job. 8. Approval certificate from Regulatory Authority of your country or FAA regarding capability of your facility to carry out the required job on Bell helicopter/rolls Royce Engine components listed should be enclosed in the quote. 9. Validity of quotes, labour rate should be specified in the quote. 10. Average man hours and maximum man hours required to complete the job on each component as per your past experience should also be specified. 11. The wax sealed quotation should be submitted before the last date i.e hrs on 9 th Oct The date of tender opening will be 1515 hrs on 9 th Oct The envelop superscribed as TE-122 dated 24 th Sept 2012 Quotes for carrying out overhaul/repair on Bell helicopter/allison engine components should reach us by 1500 hrs on 9 th Oct 2012 at the following address. Dy General Manager (Engg) Pawan Hans Helicopters Ltd. Corporate Office C-14, Sector 1, Noida (UP). Fax No The quotes received only in wax sealed envelop by 1500 hrs (Indian Standard Time) on 9 th Oct 2012 will be opened on 9 th Oct 2012 at 1515 hrs (Indian Standard Time). In case you desire, your representative may be present on 9 th Oct 2012 at 1515 hrs at our Corporate Office, during opening of quotations. Details of this tender are also available on our website Regards, (Munish Bahl) Dy General Manager (Engg)

3 1. APPENDIX 'A' For overhaul/(te- 122 Dt ) S/No. Essential Tender requirement To be filled by the bidder for each component Agency & Approval details 1.1 Name and address of the overhaul/repair agency Regulatory authority's approval no. date & validity. Attach authenticated copy of approvals Certificate from OEM/Aircraft manufacturer approving facilities as authorised maintenance centre/ customer support facility/ service centre (coverhing each items/components of equipment) 1.3 Authenticated copy of scope of approval (The part nos. of the components offered for overhaul/repair must be available in the scope of approval) 1.4 Approving authority 1.5 A. Quoted price for each equipment for following works : 1. Initial shop examination 2. Disassembly 3. Cleaning 4. Inspection 5. Standard Kit (Mandatory consumables etc) 6. Machining, if required 7. Assembly 8. Testing and Certification 9. Total (Overhaul/ charges including CPT) 1.6 Per hour labour rate applicable 1.7 Turn around time (TAT) for overhaul/repair 1.8 Detail of OEMs warranty/ guarantee for overhaul/ repair against each equipment 1.9 Warranty/ Guarantee offered for overhaul/ repair against each equipment Percentage discount offered on OEMs listed price of break down spares All the terms and conditions as per the TE- 122 dated are acceptable (Signed by the bidder)

4 2. APPENDIX 'B' Tender Evaluation Criteria (TE- 122 dated ) 2.1 A. Quoted price for each equipment for following works : 1. Initial shop examination 2. Disassembly 3. Cleaning 4. Inspection 5. Standard Kit (Mandatory consumables etc) 6. Machining, if required. 7. Assembly 8. Testing and Certification 9. Total (Overhaul/ charges including CPT) 2.2 Discount offered on OEM s spares required for repair/overhaul of components 40 (Max) (5 marks each entity) Discount more than 5% on OEMs price 15 List Discount upto 5% on OEMs price List 10 As per OEM s price list (Nil discount) 5 Quoted price more than OEM s price list Labour rate USD 50 per hour and below 15 USD 51 to 60 per hour 12 USD 61 to 70 per hour 9 USD 71 to 80 per hour 6 USD 80 and above per hour Warranty If same as OEM s warranty 10 Less than OEM s warranty TAT for overhaul within 30 days 20 within 31 to 40 days 15 within 41 to 50 days 10 within 51 to 60 days 5 more than 60 days 0 Note Proportionate decrease, with regard to L1 40 (Max), L2 = L1/L2 - x 40, L3 = L1/L3 - x 40, 1. L4 = L1/L4 - x 40 & L5 = L1/L5 - x 40 for quoted OH/repair price 2 At 2.1, 5 marks are allocated against each attribute. 3 In case of units/equipment not requiring machining, standard kit replacement etc the prices are not quoted against the same marking against the concerned attribute and would be the maximum allocated of 5 marks for ease of evaluation.

5 Appendix C TE-122 S/N DESCRIPTION PART NO SERIAL NO REASON FOR JOB REQUIRED REMOVAL 1 RPM SENSOR AP 2048 Engine Out Alaram Not Working 2 VALVE (Qty:16) P Hrs/ 24 Month Inspection 3 DRIVE SHAFT KC (TSO)/ (TSN) 4 MGT INDICATOR Digital Window Partially Visible (Haziness) 5 DISC (TSN)/ (TSO) 6 BRAKE ASSEMBLY Sluggish Braking Effect & Internal Leak 7 BRAKE ASSEMBLY Sluggish Braking Effect & Internal Leak 8 TAIL ROTOR HUB HB TSN Overhaul ASSY 9 SENSOR AP 2132 Sensor Alaram not Working 10 Hub Assembly (M/R HB (TSN) Hub Assy) (TSO) 1. MIR Ret Strap Pin (TSN) 1. MIR Ret Strap Pin (TSN) MIR Ret Bolt SU (TSN) MIR Ret Bolt SU (TSN) MIR Strap Fitting HB (TSN) MIR Strap Fitting HB (TSN) 11 Servo AC HR (TSN). Abnormal Sound from Lateral Servo Actuator on application of controls 12 Dual Tacho Meter Indicator Rotor RPM needle stuck during switch off Hrs/24 Month Inspection Overhaul Due for 600 Hrs Inspection Overhaul

6 S/N DESCRIPTION PART NO SERIAL NO REASON FOR REMOVAL 13 Condenser Scoop S-7062EC-1 B2772 Door actuator stuck Assy in open position but fan is working. 14 Hydraulic Servo Actuators RH4421A (TSN) (TSO) JOB REQUIRED Overhaul 15 HMU JGALM (TSN) (TSO).Restart light fault. 16 Pedal Restrictor Not working 17 SOLENOID, ROTARY Not working 18 Attitude Indicator Not erecting/ toppled 19 Free Wheel Assy B A (TSN) (TSO) Overhaul and upgrade to Part No A (T.B. 206L ) 20 Mount LP2760 Elastomer found damaged. OC 21 Compressor Bleed FF (TSN) Overhaul Valve 22 Gas Producer Indicator Gauge unreadable 23 Combustion Liner Worn or distorted (out of round) fuel nozzle ferrule (I.D ) beyond limit (Ref RRO&M item 18) 24 ECU JG9ALK0615 FADEC degraded light came on while 25 IFR 4000, Navigation Communication Ramp Test Set 26 Engine Oil Pressure / Temperature Indicator bringing throttle to cut VOR/ILS U/S Gauge unreadable

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