Machine tooling technology. Components Systems. The Know-how Factory.

Transcription

1 Machine tooling technology Components Systems The Know-how Factory

2 We are pleased to be taking a major step into the future With zimmer group. the umbrella brand zimmer group symbolizes outwardly What We have already internalized the unity of previously separate companies. as zimmer group, our family-run enterprise can deliver even greater value and support for our customers. now and in the future. continuing our internationalization, engaging With all industries, and solving all types of development tasks are some of the challenges that We Will overcome as the know-how factory. günther zimmer, martin zimmer and achim gauss Managing directors, from left to right

3 ZIMMER GROUP COMMITTED TO OUR CUSTOMERS THE KNOW-HOW FACTORY WE HAVE SUCCEEDED FOR YEARS BY OFFERING OUR CUSTOMERS INNOVATIVE AND INDIVIDUALIZED SOLUTIONS. ZIMMER HAS GROWN CONTINUOUSLY AND TODAY WE HAVE REACHED A NEW MILESTONE: THE ESTABLISHMENT OF THE KNOW-HOW FACTORY. IS THERE A SECRET TO OUR SUCCESS? Foundation. Excellent products and services have always been the founda-tion of our company s growth. Zimmer is a source of ingenious solutions and important technical innovations. This is why customers with high expecta-tions for technology frequently find their way to us. When things get tricky, Zimmer Group is in its best form. Style. We have an interdisciplinary approach to everything we do, resulting in refined process solutions in six areas of technology. This applies not just to development but to production as well. Zimmer Group serves all industries and stands ready to resolve even unique and highly individualized problems. Worldwide. Motivation. Customer orientation is perhaps the most important factor of our success. We are a service provider in the complete sense of the word. Even our decision to identify ourselves as Zimmer Group reflects this reality. With Zimmer Group, our customers now have a single, centralized contact for all of their needs. We approach each customer s situation with a high level of competence and a broad range of possible solutions. 3

4 TECHNOLOGIES HANDLING TECHNOLOGY DAMPING TECHNOLOGY LINEAR TECHNOLOGY WITH MORE THAN 30 YEARS OF EXPERIENCE AND INDUSTRY KNOWLEDGE, OUR PNEUMATIC, HYDRAULIC, AND ELECTRICAL HANDLING COMPONENTS AND SYSTEMS ARE GLOBAL LEADERS. Components. More than 2000 standardized gripper systems, positioning systems, robotools, and much more. We offer a complete selection of technologically superior products that are ready for rapid delivery. Semistandard. Our modular approach to design enables custom configurations and high rates of innovation for process automation. Systems. We are particularly strong in providing custom system solutions for handling technologies, robotics, and vacuum engineering. INDUSTRIAL DAMPING TECHNOLOGY AND SOFT CLOSE PRODUCTS EXEMPLIFY THE INNOVATION AND PIONEERING SPIRIT OF THE KNOW-HOW FACTORY. Industrial damping technology. Whether standard or customized solutions, our products stand for the highest cycle rates and maximum energy absorption with minimal space requirements. Soft close. Development and mass production of pneumatic and hydraulic dampers with extraordinary quality and rapid delivery. OEM und direct. Whether they need components, returning mechanisms, or complete production lines we are the trusted partner of many prestigious customers. WE DEVELOP LINEAR COMPONENTS AND SYSTEMS THAT ARE INDIVIDUALLY ADAPTED TO OUR CUSTOMERS NEEDS. Clamping and braking elements. We offer more than 4000 types for profiled and rounded rails as well as for a variety of guide systems from all manufacturers. It makes no difference whether you prefer manual, automatic, electric, or hydraulic drive. Individualized systems. The unique functionality and precision of our clamping and breaking elements open up numerous possibilities for custom applications such as active or semiactive braking and damping. 4

5 PROCESS TECHNOLOGY TOOLING TECHNOLOGY MACHINE TOOLING TECHNOLOGY MAXIMUM EFFICIENCY IS ESSENTIAL FOR SYSTEMS AND COMPONENTS USED IN PROCESS TECHNOLOGY. HIGH-LEVEL CUSTOM SOLUTIONS ARE OUR TRADEMARK. A rich reservoir of experience. Our know-how ranges from the development of materials, processes, and tools through product design to production of series products. Challenge us! Deep production capabilities. The Zimmer Group pairs these capabilities with flexibility, quality, and precision, even when making custom products. Series production. We manufacture demanding products out of metal (MIM), elastomers, and plastics with flexibility and speed. ZIMMER GROUP DEVELOPS INNOVATIVE WOOD AND METAL PROCESSING TOOL SYSTEMS FOR ALL INDUSTRIES. NUME- ROUS CUSTOMERS CHOOSE US AS THEIR SYSTEMS AND INNOVATION PARTNER. Knowledge and experience. Industry knowledge and a decades-long development partnership for exchangeable assemblies, tool interfaces, and tool systems predestine us for new challenges around the world. Components. We deliver numerous standard components from stock and develop innovative, customized systems for OEM and end customers far beyond just the metal and wood processing industries. Variety. Whether you have machining centres, lathes, or flexible production cells, the power tools, holders, assemblies, and drilling heads of Zimmer Group are ready for action. AS A DRIVING FORCE IN OUR INDUSTRY, WE DELIVER HIGH-VALUE SOLUTIONS IN THE FIELD OF MECHANICAL ENGINEE- RING, FULLY ACCORDING TO THE NEEDS OF OUR CUSTOMERS. Development partner. We accompany you from brainstorming to inspection of the final machine, always according to your expectations. Components. We deliver series products and modules, five-axis heads, motor spin-dles, gearbox swivelling heads, add-on assemblies, and motors. Systems. The Know-how Factory stands for solutions in the fields of mechanical engineering systems, specialty solutions, custom assemblies, and mechanical modules. We manufacture and configure multiple-spindle and large-angles as well as large boring heads. 5

6 MACHINE TOOLING TECHNOLOGY FROM IDEA TO HIGH-END PRODUCT PIONEERING MACHINERY DESIGNS ARE RARELY BASED ON EXIS- TING STANDARDS - THEY ARE BORN INSTEAD FROM INNOVATIVE IDEAS. SYSTEM PARTNERS ACCEPT THE CHALLENGE OF TRANS- LATING THESE IDEAS INTO VIABLE MACHINE CONCEPTS. Zimmer Group is that partner. We deliver ingenious solutions and innovative refinements at a high technical level, both for components as well as individualized, complex systems. Describe your requirements to us and we will find the right solutions. And that goes far beyond just engineering. As your partner, we accompany and support you throughout the entire process, from brainstorming to inspection of the final machine. Challenge us! Always one step ahead Constant improvement is essential for delivering maximum performance and value. And only those who truly master the technology can develop solutions that fit your exact needs and enable you to create value for your customers. Our know-how helps you establish a unique competitive advantage. For the long-term. In any industry. Worldwide. AS A DRIVING FORCE IN OUR INDUSTRY, WE DELIVER HIGH-VALUE SOLUTIONS IN THE FIELD OF MECHANI- CAL ENGINEERING, FULLY ACCORDING TO THE NEEDS OF OUR CUSTOMERS. Development partner. We accompany you from brainstorming to inspection of the final machine, always according to your expectations. Components. We deliver series products and modules, five-axis heads, motor spin-dles, gearbox swivelling heads, add-on assemblies, and motors. Systems. The Know-how Factory stands for solutions in the fields of mechanical engineering systems, specialty solutions, custom assemblies, and mechanical modules. We manufacture and configure multiple-spindle and large-angles as well as large boring heads. 6

7 1 COMPLETE PROGRAM IN OVERVIEW AXIS TECHNOLOGY MOTOR SPINDLES MULTI-SPINDLE HEADS EXCHANGEABLE UNITS 1 Pages Pages Pages Pages POWERED TOOLS MOTORS SYSTEM COMPONENTS ENGINEERING 5 Pages Pages Pages Pages SERVICE 9 Pages REGISTER Page

8 5-AXIS TECHNOLOGY Output: 9-24 kw Speed: 18,000-24,000 rpm Torque: 9-38 Nm 1 PRODUCT BENEFITS 5-Axis Technology A-axis arrangement 90 A-axis arrangement 50 * High precision with play-free axes and precision components Minimal obstacle contour with a compact design Solid pivot bearing of axes High-frequency spindle (see page 10f.) water cooling high power density integrated interface for exchangeable units (see page 16ff.) Manual or automatic tool exchange Three independently controllable media feeds Vibration sensor for process monitoring Maintenance free ABOUT THE PRODUCTS POSSIBLE USES Machine complex parts quickly and easily It s not without reason that five-axis machining is considered the elite of machining processes. Its complexity requires a great deal of competence with the utilized technologies. But the results are worth the effort: Even complex parts can be completed with extraordinary surface quality and high dimensional and shape precision with just one clamping operation. Subsequent steps in the process can be partially or completely eliminated, enabling new and efficient process chains. Machining of wood / materials similar to wood light metal composite materials ADDITIONAL INFORMATION *Custom solutions: We develop special solutions for our customers in addition to the components shown here. We engineer the optimal solution based on your individualized requirements (such as the hole pattern, motor, required angle, etc.). 8

9 BENEFITS IN DETAIL 1 5-Axis Technology Rotary distributor - for transferring fluid / compressed air / electrical energy Toothed parts - high value - polished High-frequency spindles - water cooled NC rotary axis - with worm gear STANDARD COMPONENTS TECHNICAL DATA Output Speed Torque 9-24 kw up to 24,000 rpm 6-38 Nm More extensive information Detailed technical information, drawings, 3-D models, and operating instructions for the desired product are available upon inquiry. A-axis arrangement 50 A-axis arrangement 90 9

10 MOTOR SPINDLES Output: 9-24 kw Speed: up to 30,000 rpm Torque: 6-38 Nm PRODUCT BENEFITS 2 Motor spindles High power density High-torque motors Play-free bearing Manual or automatic tool exchange Air or water cooling A variety of tool exchange systems Three independently controllable media feeds Vibration sensor for process monitoring standard integrated sensor package for real-time monitoring Integrated monitoring of tool clamping Maintenance free ABOUT THE PRODUCTS POSSIBLE USES Highest performance in tool machines Motor spindles are the key to outstanding precision and productivity in tool machines. They are critical for the performance of the machine and the quality of machined pieces. Compact power packages with high power density and high-precision bearings are essential for achieving high speeds and excellent true-running characteristics. Zimmer Group motor spindles are available with a variety of tool-exchange systems. Tool machines for machining wood/materials similar to wood light metal composite materials ADDITIONAL INFORMATION Custom solutions: Zimmer Group is busy developing the spindle systems of tomorrow. In addition to the components shown here we also offer custom systems. We examine your individualized requirements and then produce a motor spindle with the optimum performance and fitting accuracy for your tool machine. 10

11 BENEFITS IN DETAIL 2 Sensor - for recording and monitoring vibrations High resolution speed sensor - for recording rotational speed - optimal regulation Sensor - for permanent monitoring of the tool clamping Performance with vector control without vector control Speed Motor spindles Options for adding supplementary modules - for operating exchangeable units (see page 16ff.) Spindle service - see pg. 34 STANDARD COMPONENTS TECHNICAL DATA TECHNICAL DATA Output Speed Torque Clamping system Cooling Size [kw] [rpm] [Nm] [mm] HF , HSK F63 Water HF , HSK F63 Water HF , HSK F63 Water HF , HSK F63 / A63 Water HF ,000 6 HSK F63 manual Water HF ,000 9 HSK F63 Air S1 operation (100% on-time) HF01 HF02 HF03 HF04 HF05 HF06 Standard components in various installation sizes and shapes 11

12 MULTI-SPINDLE DRILLING HEADS (MILLING WOOD) Speed: up to 8,000 rpm Variable number and arrangement of spindles available PRODUCT BENEFITS 3 Multi-spindle drilling heads Seventeen-spindle unit with vertical T-shape barrels with extensible drilling / cutting head for horizontal drilling / milling Extensible drilling barrels drills changed via quick-change chuck or other clamping systems (Weldon) easy to maintain - modular design and straightforward replacement of spindle cartridges mechanical interlock of the barrels, holding force up to 700 Newtons available end position damping reduces material wear (> 1,000,000 extension cycles) Numerous add-on options Temperature persistence Long service life with cyclical lubrication intervals (permanent grease lubrication) ABOUT THE PRODUCTS POSSIBLE USES Maximum drilling pattern flexibility Zimmer Group multi-spindle drilling heads are available with a variety of spindle arrangements. Individual drilling barrels are also available with numerous special solutions (various clamping systems, protection against abrasive materials). Motor connections are adapted to customer requirements or the motor arrangement. You can take advantage of our modular system to expand the functionality of your multi-spindle head, such as by adding a milling spindle with extensible stroke. Machining of wood / materials similar to wood gypsum plasterboard composite materials ADDITIONAL INFORMATION Custom solutions: Requirements for the drilling pattern of a multi-spindle head, motor connection, and activation of the drilling barrels are frequently diverse. Zimmer Group works closely with you to develop a high-level technical solution. 12

13 BENEFITS IN DETAIL Horizontal drilling unit - pneumatically extensible Vertical drilling unit - pneumatically extensible 3 Cutting unit - pneumatically extensible Valve battery - custom configuration of extension motions available Multi-spindle drilling heads Add-on milling spindle - with manual tool exchange; pneumatically extensible extensible drilling / cutting unit - pivotable extensible stroke 110mm STANDARD COMPONENTS TECHNICAL DATA Technical data Vertical Horizontal Cutting unit Add-on milling Pivoting drilling drilling spindle drilling/cutting Size spindles spindles head 9SP Optional - 12SP 12-1 Optional 1 17SP 17-1 Optional 1 20SP Optional - 25SP SP 12SP 17SP 20SP 25SP Selected standard products 13

14 MULTI-SPINDLE DRILLING HEADS (METAL MACHINING) Output: up to 100 kw Speed: up to 24,000 rpm PRODUCT BENEFITS 3 Multi-spindle drilling heads Two-channel Minimum Quantity Lubrication (MQL); Cooling jacket on spindle optimizes temperature control Rigid bearings for milling operations Suitable for MQL processing spindle sets with choice of one- or two-channel technology Compact design optimized version for transfer centers Dimensionally stable with integrated cooling circuits Maximum speeds thanks to hybrid spindle bearing Years of experience, mature technology more than 2000 multi-spindle heads in use Long service life continuous lubricant renewal Easy to maintain modular design ABOUT THE PRODUCTS POSSIBLE USES All the right moves: From small multi-spindles to XXL units Bring together uniform or diverse processing operations to reduce primary processing times (usually involves multi-spindle heads). The application possibilities are unlimited: milling, drilling, threading, counterboring, reaming, etc. The variety of products is equally diverse, from small compact heads with two spindles to multi-spindle XXL units. Zimmer Group offers fixed-flange and exchangeable multi-spindle heads in a wide range of configurations. But one thing is always the same: They always embody the precision and innovative technology you need to stay one step ahead. Machining of metal ADDITIONAL INFORMATION Custom solutions: Requirements for the drilling pattern of a multi-spindle head, motor connection, and activation of the drilling barrels often vary. Zimmer Group works closely with you to develop a high-level technical solution. 14

15 BENEFITS IN DETAIL Helical gear - quiet running Motor coupling - individually adapted 3 Spindle driveshaft - oil-mist lubricated bearing Spindle with alignment adapter - optimal true-running characteristics Multi-spindle drilling heads Slide-in angle head - pivotable (see exchangeable units page 18f.) Rotary feedthrough - up to 120 bar Drive - oil-mist lubricated bearing STANDARD COMPONENTS TECHNICAL DATA Output Speed Lubrication up to 100 kw up to 24,000 rpm suitable for MQL Selected finished multi-spindle heads 15

16 EXCHANGEABLE UNITS (WOOD CHIPPING) Speed: up to 18,000 rpm Grease/oil bath/oil-mist lubrication PRODUCT BENEFITS 4 Exchangeable units QUATTRO quadruple angle head 90 FLEX5-Axis unit FLEX5-Axis 5-axis unit High limiting speeds with optimal lubrication type High system rigidity with optimal machine connection and bearing arrangement Optimal lubrication type for the relevant application (grease/oil bath/oil-mist) Modular design Maximum tool length with a compact design High power density with maximum effective diameter of toothing Shorter throughput times/lower costs with all processing on machining centers Less chucking of workpieces Suitable for all common machine types ABOUT THE PRODUCTS POSSIBLE USES Economically process wood and composites The Zimmer Group product line comprises standard angle heads for drilling, milling, cutting, and grinding plus many other units for special applications. We have custom tailored solutions for every requirement, from a compact design to ultra-high-performance in continuous operation. Machining of wood/materials similar to wood composite materials ADDITIONAL INFORMATION Custom solutions: In addition to the components shown here, we also develop custom solutions based on your individual requirements, such as special machine connections, processing space, obstacle contours, etc. 16

17 BENEFITS IN DETAIL servomotor C-axis Motor spindle - main drive Torque bracket arresting pin C-axis - for pivoting the unit (see page 24ff.) Motor spindle 4 BENZ Solidfix - modular quick-change system Drive cone Angle head, 360 pivot Support bolt Support bolt bearing surface Exchangeable units STANDARD COMPONENTS TECHNICAL DATA Speed Lubrication Machine type up to 18,000 rpm grease/oil bath/oil-mist lubrication (depending on application) suitable for all More extensive information Detailed technical information, drawings, 3-D models, and operating instructions for the desired product are available upon inquiry. Selected standard products See the catalog Tool Systems for Machining Centers (Wood) for the complete product line. 17

18 EXCHANGEABLE UNITS (METAL MACHINING) Speed: up to 18,000 rpm Torque: 2500 Nm Weight/length: up to 5 metric tons/1.5m PRODUCT BENEFITS 4 Exchangeable units WWX - Standard Angle head 90 offset with internal cooling Heavy duty angle head in special length for heavy machining High system rigidity with optimal machine connection and bearing arrangement Transfers higher torques with maximum effective diameter of toothing Modular design Maximum usable tool length with a compact design Shorter throughput times/lower costs with all processing on machining centers Lower set-up costs with the BENZ modular quick-change systems Less chucking of workpieces Suitable for all media used in modern machining, capable of unlimited dry running Longer maintenance intervals ABOUT THE PRODUCTS POSSIBLE USES Optimal for every application Mill, drill, countersink, thread, or ream metallic materials - Zimmer Group angle heads give you a variety of options. The modular design enables individualized combination of torque brackets, drive cones, and tool holders. Angle heads are essential particularly during internal processing of otherwise inaccessible areas of the workpiece. Further reduce your set-up times with the BENZ Solidfix and BENZ CAPTO modular quick-change systems: Pre-adjusted tools can be switched out in less than 15 seconds. Machining of metal composite materials ADDITIONAL INFORMATION Custom solutions: In addition to the components shown here, we also develop custom solutions based on your individual requirements, such as special machine connections, the type of processed materials, processing space, obstacle contour, etc. 18

19 BENEFITS IN DETAIL Modular design - put together your own unit Tool holder Angle head: Design type and size adjusted to the relevant processing situation Torque support Drive cone (selection) 4 Tool holder - all common tool holders and special versions Torque support - machine-based configuration or BENZ standard version Drive cone - all common models Exchangeable units STANDARD COMPONENTS TECHNICAL DATA Speed Torque Coolant pressure up to 8,000 rpm up to 150 Nm up to 100 bar More extensive information Detailed technical information, drawings, 3-D models, and operating instructions for the desired product are available upon inquiry. WSX WGX WFX WDX WWX WZX Selected standard products See the catalog Tool Systems for Machining Centers (Metal) for the complete product line. 19

20 POWERED TOOLS Speed: up to 12,000 rpm Torque: 150 Nm Coolant pressure: up to 100 bar PRODUCT BENEFITS Axial drilling / milling head with BENZ Solidfix spindle Modular design tool holder, attachment head, revolver holder, and drive coupling may be selected individually individually adapted to machine brand Maximum tool length with a compact design High availability Shorter throughput times / lower costs thanks to high-performance units and complete processing on turning and turning / milling centers Lower set-up costs with BENZ modular tool systems Less chucking of workpieces 5 Powered tools ABOUT THE PRODUCTS POSSIBLE USES Selected adapters from the BENZ Solidfix product line Driven for success The high-performance revolver drives of modern turning centers deliver exceptional machining capabilities. Give your machine new performance with driven precision tools and static holders from Zimmer Group. We also have push-type aggregates, pivot units, and multi-spindles. With BENZ Solidfix and BENZ CAPTO modular quick-change systems you will achieve exceptional precision, straightforward handling, maximum safety, and the fastest possible changeover times. Machining of metal composite materials ADDITIONAL INFORMATION Custom solutions: Do you have a special requirement not covered by any standard unit? We will be happy to work with you and find a solution that is right for your needs. Please contact us! 20

21 BENEFITS IN DETAIL Modular design for individual tool selection Tool holder / clamping system - all common systems, including BENZ Solidfix / BENZ CAPTO Drive couplings - various options available Variable attachment heads - radial and axial tools, pivot heads, internal milling heads, etc. Revolver holders - VDI / BMT / CDI shaft STANDARD COMPONENTS TECHNICAL DATA Speed Torque Coolant pressure up to 12,000 rpm 150 Nm up to 100 bar 5 Powered tools More extensive information Detailed technical information, drawings, 3-D models, and operating instructions for the desired product are available upon inquiry. Selected standard products See the catalog Tool Systems for Lathes for the complete product line. 21

22 MOTORS Output: kw Speed: up to 8,000 rpm Torque: up to 18 Nm PRODUCT BENEFITS with BENZ Solidfix manual tool ol change High power density Modular design various installation sizes with a variety of performance classes Integrated tool-exchange system manual, semi-automatic, automatic Tool interfaces: standard, BENZ Solidfix, HSK according to DIN (available with push-button functionality: Loosening unit for automatic tool exchange for standard motors with integrated sensors air cooling maintenance free HSK push-button for automatic tool exchange ABOUT THE PRODUCTS 6 POSSIBLE Constantly in motion USES Zimmer Group motors keep things moving! Our module motor sets allow you to select the components that are right for your particular situation: from small-output motors to powerful 12 kw units, we cover an extremely wide range of choices. You also have flexibility in the choice of tool-exchange systems - from manual tool exchange with the modular BENZ Solidfix system through partially automated systems to fully-automatic changes, you have all options open to you. Motors Tool machines for machining wood / materials similar to wood light metal composite materials ADDITIONAL INFORMATION Custom solutions: In addition to the components shown here we also offer special motor solutions. Challenge us! 22

23 BENEFITS IN DETAIL Standard shaft end - for cutting blades, etc. BENZ Solidfix adapter - for manual tool exchanges Loosening unit - for partially automated or automated tool exchanges HSK tool holder - for partially automated or automated tool exchanges STANDARD COMPONENTS TECHNICAL DATA Products Selected products Technical data Output Clamping system [kw] 4/6 Cylindrical shaft with fitting key 4/6 BENZ Solidfix S3 4/6 HSK F63 + pushbutton 6.6/8/11 Cylindrical shaft with fitting key 6.6/8/11 BENZ Solidfix S3 6.6/8/11 HSK F63 + pushbutton 6 Motors Modular system results in a diverse range of options (various installation sizes, gear ratios, drive torques, etc.) Standard components in various installation sizes and performance classes 23

24 SYSTEM COMPONENTS system add-ons for even greater performance ABOUT THE PRODUCTS POSSIBLE USES The perfect match Do you wish to do horizontal processing around a workpiece without changing the tool, but you don t have a machine with a C-axis? Or maybe individual machine elements must be provided with compressed air, electricity, or another medium? Zimmer Group has a variety of system components that do this and more and work flawlessly with your existing solution. Tool machines for machining metal wood / materials similar to wood light metal composite materials ADDITIONAL INFORMATION Custom solutions: In addition to the components shown here we also offer special system solutions. Challenge us! PRODUCT BENEFITS 7 System components Decentralized oil-mist generation for lubricating high-performance gearboxes Used at very high speeds Triggered via machine-based compressed air pulse Control over lubrication volume adapted to the specific application adapted via machine controller Lubrication cartridge 24

25 PRODUCT BENEFITS NC angle positioning of exchangeable units by expanding the existing machine base axes (XYZ) to a fourth axis (C-axis) Supplies exchangeable units with three independently activated compressed air interfaces C-axis PRODUCT BENEFITS Pivoting unit with automatic angle adjustment of the A-axis via the machine s Z-stroke Customer can bring unit into operation independently no adjustment of machine controller necessary Manual or automatic tool exchange 7 System components qinx 25

26 SYSTEM COMPONENTS system add-ons for even greater performance PRODUCT BENEFITS Exchangeable adjusting axis for machines without C-axis Angle adjustment via the main spindle High running quality of the turning axis thanks to highly rigid and precise axial radial bearings Very high reproducibility of the angle position ( 0.01 ) through use of Hirth rings C-axis functionality PRODUCT BENEFITS Complete Z-axis module of a tool machine Includes C-axis and processing unit 7 System components Z-axis 26

27 PRODUCT BENEFITS Supplies system components with a variety of media, i.e. compressed air, electrical power, hydraulic oil, water / cooling water, minimum quantity lubrication, etc. for hollow shaft Ø77 and up Up to 8 lines compressed air / fluid Up to 24 kw power transmission Transmission of up to 24 signals Rotary distributor PRODUCT BENEFITS Pivoting axis Compact NC pivoting drive for system components Integrated worm gear for drive power High running quality of the turning axis through use of high-quality cross-roller bearings Maintenance free with permanent oil lubrication Contains hollow shaft for optional use of a rotary distributor attached system components can be supplied with electrical energy or other essential media when used in combination with the rotary distributor 7 System components 27

28 ENGINEERING Processes and services covering all aspects of machine tooling ABOUT ENGINEERING SERVICES SCOPE OF SERVICES Services that go beyond just the product Zimmer Group doesn t just deliver cutting-edge components and systems. We are also your partner for all engineering-related questions. We look forward to accompanying you throughout your project, from examination of requirements to delivery of the finished solution. From the beginning to the end of the process chain, we are ready to provide a variety of services, i.e. project management support, system design, or risk management. ADDITIONAL INFORMATION The value of close collaboration An experienced team with representatives from R&D, project management, order processing, and other departments will stand by your side during every step of the process. SERVICES Project management identification and monitoring of projects milestones project support for the customer 8 Engineering Analysis of requirements situational analysis of machining requirements/machine performance data feasibility study documentation of the functional requirements 28

29 SERVICES System design conceptional planning obstacle contour analysis generation of the model and approval drawing Change management change management change documentation System integration specification of interfaces Risk management fault analysis Failure Modes and Effects Analysis (FMEA) 8 Engineering 29

30 SERVICE Customer-specific, value-preserving, economical ABOUT THE SERVICES SCOPE OF SERVICES No time to waste! High-performance components like motors, spindles, and pivot units determine the efficiency of tool machines. So when there are unanticipated faults, time is of the essence. Every minute that the machine is down comes directly off your bottom line. Therefore, it is essential that your machine regain its productivity as quickly as possible - ideally without future problems. Zimmer Group is ready to help with both challenges. Our Service Center provides immediate assistance around the world with a service quality that only the manufacturer can deliver. But that s not all. With our preventative maintenance, individualized Crash Packages, or spare parts management, you are optimally prepared before things get serious. We look ahead - to keep you at peak performance. BENEFITS Minimal downtime with rapid provision of services, such as ExpressService with Crash Packages and spare parts management Global contacts Service Centers in Europe, the United States, China on-site repair shops Service hotlines Extend the service life of your units with preventative maintenance Highly qualified personnel Cutting-edge diagnosis and measurement Low-dust / climate-controlled spaces Service Commitment to quality service. Zimmer Group employees have the know-how to deliver quality work. 9 30

31 SERVICE CENTERS AROUND THE WORLD IN YOUR NEIGHBORHOOD 24-hour follow-the-sun service We re in your neighborhood, no matter where you are in the world. Our Service Centers in Europe, the United States, and China give you local contacts where you work. TAKE ADVANTAGE OF OUR COMPREHENSIVE SERVICE! SERVICE CENTER: TEAMS OF EXPERTS WITH INDUSTRY EXPERIENCE INTERNATIONALLY NETWORKED THROUGH WORLD-WIDE LOCATIONS ARE YOU ALREADY FAMILIAR WITH OUR EXPERTISE? THE HIGHEST QUALITY FOR ALL PRODUCTS AND SERVICES PRECISELY TAILORED AND ADVANCED PROCESS SOLUTIONS Service 9 31

32 SERVICE Customer-specific, value-preserving, economical SERVICES Repair service rapid and professional analysis of the problem diagnosis and repair recommendation provided within 5 working days upon request: general refurbishing ExpressService very short throughput times repairs done at a fixed price 48-hour ExpressService for wood-processing units and powered tools VDI Individualized Crash Package minimize downtime costs preferable for customer-specific solutions contains wearing and special parts Preventative maintenance prevention reduces the number of unplanned failures, boosts unit productivity maintains the product in a flawless condition / general refurbishment wearing parts are exchanged ideal when operation is idled Service 9 32

33 SERVICES Spare parts management delivery of original precision spare parts high availability of parts express shipment of spare parts when needed Global service service installers come to your site anywhere in the world Service Hotline qualified staff is at your service in case of any questions or problems contact details: please check our websites and Service 9 33

34 SERVICE Spindle service ABOUT SPINDLE SERVICE SCOPE OF SERVICES Putting quality to the test Spindles are among the most sensitive parts of a tool machine - and among the most critical for determining processing quality. Throughout their service life, they are frequently subjected to high stress. Because of this, repairing and maintaining spindles requires extraordinary precision. So it is wise to work directly with the manufacturer as the only partner who can reliably provide the necessary technical expertise. SERVICES Initial inspection and bearing examination When we receive your spindle, we conduct an initial visual inspection and check the condition of the bearing. Diagnosis: Condition report and quotation All parts are examined during disassembly. The results of inspections and measurements are documented in writing. You receive a repair quotation with an estimated time requirement. A good fit? Measurement results are meticulously documented. Only flawless spindles leave our facility. Repair and inspection of the clamping system / sensors After a discussion of the diagnostics report and acceptance of the quotation, professional technicians repair your spindle. We pay special attention to flawless functionality of the clamping system and sensors. Fine balancing in assembled condition Once all parts are reassembled and adjusted, we perform another set of measurements, inspections, and fine balancing. Thermally monitored commissioning and test run Your spindle is returned to you only once everything runs perfectly. But first overall quality is put to the test! Thermally monitored commissioning is followed by a test run of several hours. We log and provide all measurement results to you. Service 9 Putting quality to the test. Proper packaging and shipment Once your spindle meets our high quality standards and is ready to re-enter productive operation we package it securely and send it back in the fastest way possible. 34

35 REGISTER Overview of products and services E Engineering Change management Requirements analysis Project management System design System integration Risk management Exchangeable unit Wood processing/composites 25 C-axis Modular tool system Motor Motor spindle Exchangeable unit Add-on unit Drive cone Torque support Tool holder F 5-axis technology 8-9 Rotary distributor 27 High-frequency spindles NC rotary axis 27 M Motor Adapter Loosening unit Shaft end Tool holder Motor spindle Rotary encoder Motor Sensor Spindle service 34 Supplementary modules Multi-spindle drilling head Wood processing/ composites Add-on milling spindle Drilling unit Cutting unit Multi-spindle drilling head Metal processing Drive Rotary feedthrough Slide-in angle head 18f. Motor coupling Helical gear Spindle driveshaft Spindle with alignment adapter XXL unit P Powered tool Turning work Modular tool system Pivot unit Static holder Push-type aggregate S Service Crash package Spare parts management ExpressService Hotline Repairs Service center Service deployment Spindle service 34 Preventative maintenance System components C-axis C-axis functionality Rotary distributor qinx Lubrication cartridge Pivoting axis Z-axis The contents and data correspond to the status as of printing. Edition 09/2013. This catalog was created with great care and all information has been inspected for accuracy. However, we assume no liability for incorrect or incomplete information. Zimmer Group reserves the right to technical changes and improvements through constant ongoing development of products and services. All text, images, depictions and illustrations in this catalog are the property of Zimmer Group and protected by copyright. Any duplicating, editing, changing, translating, filming, processing or saving in electronic systems is prohibited without the consent of Zimmer Group. 35

36 ENMT-0913 ZIMMER GROUP THE KNOW-HOW FACTORY NEW TECHNOLOGY, COMPONENTS, BUSINESS DIVISIONS AND LOCATIONS ACROSS THE GLOBE OUR COMPANIES HAVE BECOME STRONG AND OUR RANGE OF PRODUCTS HAS GROWN MORE DIVERSE. THE NEW ZIMMER GROUP UMBRELLA BRAND HELPS GIVE YOU DIRECTION AMONG THIS NEW DIVERSITY. IT COMBI- NES THE ZIMMER GMBH, ZIMMER KUNSTSTOFFTECHNIK, ZIMMER DAEMPFUNGSSYSTEME AS WELL AS BENZ WERK- ZEUGSYSTEME INTO ONE PARTNER FOR YOUR PROJECT: THE KNOW-HOW FACTORY. CHALLENGE US. DISCOVER THE ENTIRE WORLD OF ZIMMER GROUP! IF YOU HAVE QUESTIONS ABOUT THE NEW ZIMMER GROUP AND OUR TECHNOLOGY, WE WOULD BE HAPPY TO ANSWER THEM. CONTACT Zimmer Group Am Glockenloch 2 D Rheinau T F info@zimmer-group.de