Block Parts Manufacturing. Manufacturing. // best of Metal //

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1 Block Parts Manufacturing Rotations Symmetry Manufacturing Plasticizing Screws // best of Metal // Rolls

2 m2

3 // The Company Competence based on history Innovation for the future Individuality, precision, perfection and efficiency are quality characteristics which cannot be purchased. They have to be earned every day. According to this principle Maplan is developing since 30 years on a constant and consequent base the competence of his staff. Today, 190 people assure on a total production surface of m 2 efficient precision work. The company s geographic location is in the dynamic country triangle of Berlin-Hamburg- Mecklenburg and is operating globally. Customers all over the globe appreciate the grown manufacturing know-how, the quick deliveries, the uncompromised machining precision as well as the outstanding quality of Maplan products. This is reflected by a long reference list of well known companies. Maplan is producing machine components for the plastics industry and multitude of other different economic sectors. Best in class infrastructure for high precision machining, long term experience in manufacturing of complex designs, high overall efficiency, lean structure, quick and flexible order processing and a very individual customer service by competent people are the formula for our international success. maplan company 03

4 Highest quality Together and not against each other 04

5 // The Speed Flexibility through efficient structure Working together with experts Complex hierarchies create problems Lean structures provide solutions. Maplan offers you a lean structure, efficient organization assuring the shortest way to the perfect product. Our team consists of highly skilled specialists and experts, working since years together. Constant investments into our machine park assure to be always at the latest level of technical equipment. Process oriented manufacturing logistics, optimized processes from order entry to delivery of the final part and a policy of short ways reduce production throughflow times. More and more customers appreciate our expertise and involve Maplan already in an early conceptional stage as development partner. From development to delivery of the final part. The most important Maplan product is their advance in time, quality and efficiency. maplan speed 05

6 All around service // All around service Block parts manufacturing Milling, Boring Max. length mm x width 3200 mm x height 2500 mm, max. weight kg Rotations symmetry manufacturing Vertical: max. dia. 2000mm x length 1500mm, max. weight kg Horizontal: max. dia. 1000mm x length 10000mm, max. weight kg Plasticizing screws Dia. 350mm x length 10000mm, max. weight kg Heat treatment, Stress relieve, Ionnitring max. dia. 500mm x length 10000mm, max. weight kg Maplan people with 50 tons of precision! 06 Rolls Max. dia. 1000mm x length 8000mm, max. weight 10000kg Ionnitring Max. dia 500mm x length 10000mm, max. weight 10000kg

7 a matter of course for Maplan Everything under one roof unique - worldwide Manufacturing components in the most efficient and quickest way could be a science. One approach could be to have long meetings to discuss raw materials, manufacturing concepts, leadtimes and unit cost, or - easier and quicker - pick-up the phone and call your Maplan specialists to discuss the issue. - Your partner Maplan has CNC controlled machines for the production of components and spare parts of each machine and system size. - Maplan is sitting near the switchboard of a production network with over departmental and cross functional, therefore efficient conception and production. - Maplan shows new ways for quick and highly efficient problem solving. Everything they produce is subject to a detailed quality control system, responding to all existing norms. Maplan is on a daily base brainstorming and questioning themselves on how to improve something good towards better. Since three decades! Their success is the result. maplan service 07

8 Glowing enthusiasm Listening, planning, putting into practice 08

9 // The customer Individual solutions for you Focus on the customer A lot is automated, almost everything is subject to a standard. The difference to the competition is made by motivation, customer orientation, on-time reliability, efficient focus and the intention to the total quality. In other words the factor human being. Maplan is taking care of not becoming anonymous machinery. For our customers we have a face and a name. Every customer is individually looked after by a responsible expert who personally accompanies the project from start to delivery, as always available responsible contact person. The result of this is not only a feeling confort, but gives also much more efficiency: Troublefree information flow. Speed of reaction is increased. Every customer s wish is listened to. Know how out of long term production practice and out of close raw material supplier contacts is resulting into individual, customer specific solutions. For special tasks or operations which are not able to be covered by our own infrastructure, we are able to short term involve competent cooperation partners. All this of course by respecting the shortest delivery dates. maplan clients 09

10 Communication is silver support ist gold The winning Team Mr. Dreher Rotations symmetry manufacturing plasticizing screws & rolls Mr. Koch Sale 010 Mr. Lange Block parts manufacturing Mrs. Hengst Sale

11 // Support Test the Best! Quality Reaction time Customer satisfaction The best support is the one you don t need! Price is always a discussion topic. Just in time more and more. But why are so many silent when quality is discussed? Let s discuss: About precision which does not only necessitate modern equipment, but also above average qualification of the production team. Rework and scrap rates below 0,5% or in other words 99,5% of all produced parts are free of defects. And the speed with which failures and defects in per mil region are exchanged by immediate replacement deliveries. Let s discuss about it. Also in this context everything is speaking for Maplan. Quick help is double help! Time is money and Maplan saves you time. By a highly efficient throughout organization, short ways, no complexe hierarchies and an experienced team. By individual customer contact, no frictional loss. By creative solutions, more efficiency. By 24 hours service. The overall result is more than the sum of these points. It s an important time gain, respective lead. Solution proposals instead of searching for problems! Success is a question of measure. What is the measure of success? Turnover? Return of invest? Maplan is measuring it s success primary with the satisfaction of their customers. Only if you feel perfectly supported, if you have been continuously, from the conceptional stage to delivery, consulted and accompanied, if you notice with satisfaction that perfect quality has been delivered just in time, and further notice that this project couldn t have been put into practice with another partner, briefly: only if you are overall satisfied, than Maplan is it too. maplan support 011

12 // best of Metal // Maplan Maschinenfabrik und Anlagen für Kunststofftechnik Schwerin GmbH / Werkstraße 206 D Schwerin / Tel.:+49(0) / Fax.:+49(0) / mail@maplan.de

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