manufacturer service provider distributor processor EXPERTS IN FOAM Sealing Insulating Isolating Filtering
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1 distributor manufacturer processor service provider EXPERTS IN FOAM Sealing Insulating Isolating Filtering
2 Expertise Development Processing As a manufacturer of sponge and cellular rubber, we produce and optimise our own compounds in order to adapt them to customers and market needs. The first-class technical standard of our laboratory means that we can create and maintain the latest qualities meeting our customers demands. When processing blocks of foam products, the first step is always the splitting of sheets. Thanks to our versatile and modern equipment, we have become experts in providing this basic skill with the highest levels of precision. We produce both sheets and reels of materials and can even make them self-adhesive if you require. On top of that we produce customised pieces, strips, punched parts and other finished pieces according to your specifications. What can we do for you today? Advice Development Advice Manufacture Processing Application Distribution Are you sure you ve already found the solution that s best for you? Profit from our experience right from the part design stage. This is the only way you ll be guaranteed to find the sealing solution that s right for you, saving money, time and effort. Here at KÖPP you can choose between a huge range of processes, concepts and materials in order to find the perfect solution for your application. Only KÖPP offers you this one-stop shop. If you would like us to evaluate your current sealing solution we are happy to be of assistance. Don t hesitate to contact us. Application / FIP(F)G With the help of our modern dosing equipment, we can apply one or two-component liquid seals directly onto your parts. Our plant, with its threeand six-axis robots, is one of the largest and most modern in this sector in the whole of Europe. We can seal your housings, control boxes, lighting units, etc., and can apply adhesives to or mould electronic components. Perfection in series. Distribution Manufacture KÖPP manufactures several cellular and sponge rubber qualities itself. We offer a wide range of different elastomers and quality grades. The manufacturing site of our subsidiary S.C. KOEPP ROMANIA S.R.L. produces blocks of EPDM, cellular rubber out of chloroprene and natural rubber. Thanks to our modern production techniques you are guaranteed premium quality combined with extremely attractive pricing. We are also well-known experts in the field of sponge rubber manufacturing, whether you need mouldings or standard round, square or shaped profiles. Take advantage of our Made by KÖPP production expertise and quality. Thank to our extensive warehouse, we can supply you with over 100 different cellular rubber and cellular polyethylene qualities with a fast turnaround time. Special qualities, which you often have to wait weeks for from other suppliers who also make you order large amounts, can be obtained from us straight from the warehouse. Ample temporary storage of your components for FIP(F)G applications save you space, time and transportation costs. We supply exactly what you need when you need it from your parts inventory, meaning you can remain flexible and ahead of the game.
3 Materials Sponge rubber As it is a porous, closed-cell rubber product, cellular rubber is the ideal material for sealing or insulating, isolating or absorbing shocks, silencing and deadening sounds. Our mixed-cell qualities are particularly appropriate for use in the automotive sector. Sponge rubber is an expanded rubber product with a mainly open cell structure made of natural and/or synthetic rubbers. On the inside, it is porous with a sponge-like structure and on the outside has a watertight, closed surface. This means that there are practically no limits to its uses: whether a modern sponge rubber seal or a special moulding. Highly-complex material compounds containing other materials such as Teflon can be used to make high-tech sponge rubber products. Cell polyethylene As distributors and manufacturers we can offer you an outstanding range of different qualities and consistencies for you to choose from in accordance with your needs and requirements. In addition to the most well-known elastomer types NR, SBR, EPDM, CR and NBR, sponge rubber is also available in the following special elastomers offering exceptional properties and levels of resistance: HNBR-hydrogenated nitrile butadiene rubber: outstanding resistance to acid, ageing and ozone VMQ - silicone rubbers: for uses in high-temperature surroundings, combinations of humidity and heat; high resistance to fuels, oils and greases FPM -fluoroelastomers: highest levels of resistance against acids/alkalis, excellent resistance to heat and ageing/ozone Here is a list of the three leading types of cellular rubber and elastomer types, along with a short summary of their features: EPDM: predestined for outdoor use; resistant to ageing, ozone, light, atmospheric conditions, temperature, etc.; good resistance to cracking in the sun Natural rubber (NR): for particularly high elasticity and tensile strength requirements in general technical situations with no specific temperature, ageing or stability needs, etc. Chloroprene rubber (CR): for demanding conditions in case of temperature, inflammability, resistance to oil/acid/alkaline/grease and atmospheric conditions, ageing and ozone Solid rubber Cell polyethylene 1K/2K/4K liquid seals Vyon /Guron We also provide special products with flame-retardant additives (for aerospace industry or for construction) and conductive or static electricityreducing properties (e.g. to wrap up electronic devices). The following is a list of the product lines we offer: PACKAZOTE (closed-cell, cross-linked LDPE): a new standard of quality for all packaging applications PLASTAZOTE (closed-cell, cross-linked LDPE and HDPE) EVAZOTE (closed-cell, cross-linked EVA copolymers) SUPAZOTE (closed-cell, cross-linked EMA copolymer) ZOTEK N (closed-cell, base: polyamide 6): the world s first ever expanded polyamide fibre Solid rubber Thanks to their innovative production process, the cell polyethylene products made by Zotefoams plc. that we sell offer extraordinarily consistent density, cell size, low odour, high purity and excellent physical properties. Another of its unique characteristics when compared with other chemically-expanded sponges is that it is totally free from blowing agents such as azodicarbonamide*. As a result, the foams do not contain any blowing agent residue and have a uniform cell structure with regular cell walls, giving them consistent isotropic mechanical qualities such as a low weight, high buoyancy, flexibility and excellent heat insulation properties. Sponge rubber *azodicarbonamide has recently been placed on the REACH watch-list. (Registration, Evaluation, Authorisation and Restriction of Chemicals) The homogeneous elastomers making up our solid rubber range are particularly suitable for sealings with a high seating or weighting pressure. Compounds made of NR, CR, EPDM, NBR, fluoro-elastomers and silicon rubbers offer hardnesses of Shore A and so can be used in all kinds of different applications. 1K/2K/4K liquid seals Single-component or dual-component polyurethanes, silicones, adhesives or different moulding systems still in liquid (not set) form can be used directly on-site to mould products precisely onto your components. We pay special attention to the pouring properties, density and reactivity of all products, working in close cooperation with all leading component manufacturers. We re sure that we ll be able to find just the right solution for your needs. Filters VYON and GURON are two filter materials made out of porous low-pressure polyethylene. We also use filter materials made of stainless steel.our filtration devices for the home, industry and hot water filtration comprise the hardware for our standardised filter cartridges, also made of VYON or stainless steel. GURON mouldings are only produced according to customer specifications.
4 distributor KÖPP as a distributor Some of the most important product ranges we supply: KÖPP offers probably the widest range of cellular and sponge rubber qualities in Germany and across the whole of Europe straight out of its warehouses: this covers practically any type of elastomer, any density and many special qualities from flame-retardant to static electricity-reducing, from peroxide-cured to low in poisonous gases. Cell polyethylene Filtering technology We can supply you with PLASTAZOTE, EVAZOTE, SUPAZOTE and, specially for packaging manufacturers, PACKAZOTE made by Zotefoams. And let s not forget the unique, innovative polyamide plastic foam ZOTEK N. As well as the usual industrial uses, this foam is perfect for use in the automotive industry or specialised branches of medicine and orthopaedics. Our range includes a wide selection of standard filter devices, cartridges and spare parts which we have ready for you in our warehouses. As a result you can enjoy short delivery times meaning your projects are never held up. As one of our customers for processed materials, as a technical distributor or as an OEM, you ll be able to benefit from our wide range available to you on short notice, just where you need and in just the right amounts thanks to our impressive warehousing system. As a result, you can remain streamlined and more competitive.benefit from our years of experience in different expanded products to find the solution that s perfect for you. From its humble beginnings as a trader in 1938, KÖPP has become a medium-sized business with 250 employees, three plants in Germany and Romania and shared-production facilities across Europe. ROOP-KOEPP FOAM TECHNOLOGIES PVT. LTD is a joint venture with our Indian partners Roop Polymers Ltd., one of the largest manufacturers of homogeneous rubber products on the Indian subcontinent. We provide blocks, sheets, and rolls of cellular rubber products in all types of elastomer (see MATERIALS) which can then be used in your company. You re bound to find the very solution you re looking for among our wide range of material properties. Special products Thanks to the huge range of expanded products, there are practically no limits to their uses. Furthermore, we offer a range of suitable extra products made by well-known manufacturers. This includes the cellular Vulkollan (a product made by Bayer AG), sponge rubber, PUR special elastomers and product lines from trusted manufacturers of insulating materials for heating, air conditioning and cooling.
5 manufacturer Competen KÖPP as a manufacturer Sponge rubber We have manufactured cellular rubber for over 40 years. Between 1972 and 2007 our production facilities were based in Berlin. In 2008 we started manufacturing top-quality cellular rubber products at our new factory in Romania and S.C. KOEPP ROMANIA S.R.L. has now become a 100% subsidiary of KÖPP. But, as before, our product development is still Made in Germany. At our modern laboratory in Bovenden/Göttingen a team of experts is hard at work developing the products the market demands. You too should take advantage of our experience and skill in delivering top-quality cellular rubber made by KÖPP. Since the start of the 70s, KÖPP has produced its own sponge rubber range. And KÖPP continues to make strategic investment in the development of materials and the most modern production techniques. We transform each year around 500 tonnes of raw materials into moulded products, profiles, round cords, hose sections or other product solutions for our customers across Germany and Europe. Thanks to our warehouses and processing centres in our main facilities in Aachen, you can enjoy threefold benefits: 1. the quality, expertise and value for money of a manufacturer, 2. the flexibility of a major distributor and 3. the competence of a modern product processor. E D A M BY KÖPP Our large laboratory ensures product quality and helps develop modern compound solutions which are tailor-made for our customers needs with regards to hardness, resistance to temperatures and chemicals, etc. As a result, KÖPP is always one step ahead of the constantly evolving market. If you work in conjunction with us when developing your sealing solution, you ll see just how, with our expertise, you will have the very best product for your needs right from the design phase. These skills are what make us the company we are today: Experts in Foam
6 KÖPP as a processor Perfectly shapen materials, precisely split foams, long-lasting adhesives and/or tailor-made cuts are the basis for the perfect end product. If you are a processor and have the right facilities, processing possibilities and skills in building tools at your disposal, the semi-finished products we supply will be simple to introduce directly into your processing chain. This is one of KÖPP s core competencies. With our modern splitting machines (whether automatic with vacuum tables or circuits for endless rolls), we have exactly the right equipment for producing the materials you need. Our laminating systems apply over 300,000 sqm of adhesive each year, without any reduction in the quality. This high standard is maintained by our highlyqualified, experience staff. Because it s not just a matter of having the right measurements, you also need experience and that certain sence of touch for what s right. If you are a distributor, industrial end buyer, TIR1/TIR2 or OEM we also offer, naturally, finished products made according to your specifications and in practically any of the materials we offer and at the highest quality and most precise finish. Stamped seals, milled profiles, self-adhesive strips, hot-formed and moulded pads, moulded parts or customised pieces we offer quality along the entire value chain. processor The finishings we offer: ncies Splitting Cutting Coating Kiss-Cutting /stamping Hot-forming / moulding Milling Water jet cutting Filtering technology With the help of our years of experience and modern facilities, we make the perfect product for your needs from our filter material based fully on your specifications. For us, the best products can only be made using the highest-quality tools and the widest experience and knowledge. This means we can produce anything from moulded parts and stamped pieces to the most complicated 3D products. From the smallest production run to the largest, from a prototype to a special edition. Benefit from our experience in manufacturing and processing this highly-versatile material.
7 service provider KÖPP as a service provider Right from the first moment we are looking for the best product for you not only because we are experts in finding what you need, but also because we probably already have just the right product in our warehouses. Explaining and discussing the advantages and disadvantages of all sealing solutions with our customers is our strength, and makes us unique in this field. We help you save money, time and effort from the very first moment you contact us. We look forward to helping you! Prototype construction FIP(F)G KÖPP has been offering perfectly-joined, exact sized and economical seals for 15 years now in the shape of FIP(F)G sealing solutions. As Europe s largest service provider for free-flowing liquid sealing systems, adhesive applications and moulding technology, we have over 50 different specialists in Germany working at two different sites. This means that you ll not only be benefiting from our modern facilities, but can also be guaranteed the longest experience, the security and backup of two different sites and also our comprehensive warehousing and logistics capabilities. Thanks to our capabilities and expertise in FIP(F)G services, even series of some 100,000 components a year are quite normal for KÖPP nowadays. If you outsource your sealing applications, you can rely on us to produce runs of the parts you need, meaning you can stay flexible. Our services include, naturally, careful handling of your tools, exact controls, appropriate warehousing/storage and timely, professional shipment of your finished products. The wide variety of materials available to us and our specific production methods mean that we are perfectly-suited to producing any prototypes or 0 series you may require. Please do not hesitate to contact us to discuss the possibilities.
8 Sealing Insulating Isolating Filtering Competencies distributor manufacturer processor service provider Expertise Materials Cell polyethylene Sponge rubber Solid rubber 1K/2K/4K liquid seals Vyon /Guron W. KÖPP GmbH & Co. KG Aachen Germany Phone +49 (0) SUBSIDIARY BOVENDEN Bovenden Germany Phone +49 (0) SUBSIDIARY KOEPP ROMANIA S.R.L. Arinis, Maramures Romania Development Advice Manufacture Processing Application Distribution WILKEDESIGN 03/
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