Mercedes-Benz. BASF Coatings GmbH Automotive Refinish Coatings Solutions Europe Glasuritstrasse Münster Germany

Transcription

1 Mercedes-Benz Please refer to the EU Material Safety Data Sheet for product labelling as required by Directive 1999/45/EC and the respective The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. It cannot be ruled out that this product contains particles < 0.1 µm. 2012

2 Contents A B C Products / Applications / Decision diagrams Introduction A-0 04/2012 Product list A-1 04/2012 Undercoat materials for metal substrates A-2 04/2012 Undercoat materials for plastic substrates A-3 04/2012 Clears: Applications A-4 04/2012 Economical repairs: Decision diagram A-5 04/2012 Applications of hardeners / hardener pastes / activators A-6 04/2012 Applications of reducers / adjusting bases A-7 04/2012 General information Checking the colour B 1 04/2012 Cleaning / Sanding / Sanding equipment B 2 04/2012 an VOC legislation B 3 05/2010 Scratch-resistant clearcoats: Pre-treatment and finishing operations B 4 05/2010 Finishing operations and care of mat clearcoat finishes B 5 04/2012 Refinishing systems Refinishing system with wet/dry sanding filler C-1 04/2012 Refinishing system with grey shade filler C /2012 Refinishing system with tintable filler C /2012 Refinishing system with spray filler C-2 04/2012 Refinishing system with water-based products (90 Line) C-3 04/2012 Plastics refinishing system (solvent-borne) C-4 04/2012 Plastics refinishing system (water-borne) C /2012 Plastics refinishing system (economic repair) C /2012 Plastics refinishing system (new parts) C /2012 Refinishing system for A-Class cars C-5 04/2012 Economical repairs: Surface refinishing C-6 04/ Page 1 of 5

3 Contents C D Refinishing systems Repair of scratches and/or stone chipping C /2012 Repairs including body filling work (<1 dm²) C /2012 Refinishing of new parts C /2012 Refinishing of repaired or welded body parts C /2012 VOC 420g/l system: solid-colour direct-gloss C-7 04/2012 VOC 420g/l system: basecoat / clearcoat (90 Line) C /2012 Refinishing system with "scratch-resistant clear" C-8 04/2012 Maybach refinishing system (one colour) C-9 04/2012 Maybach refinishing system (two colours) C /2012 Warranty refinishing / Refinishing processes Warranty refinishing Refinishing with VOC Epoxy Primer Filler VOC D-1 04/2012 Refinishing with Primer Filler Pro D /2012 Plastics refinishing system D /2012 Refinishing processes Refinishing with NON-Sanding Fillers grey/white/black /-38/-49 D /2012 Solid-colour direct-gloss refinishing with 22 Line D-2 04/2012 Metallic/solid-colour basecoat / clearcoat refinishing with 55 Line D /2012 Refinishing with Stone Chip and Underbody Protection D-3 04/2012 Blending in Solid-colour direct-gloss finishes D-4 04/2012 Solid-colour direct-gloss finishes VOC D /2010 Blending in on the panel being repaired 55 Line Basecoat D-5 05/ Line Basecoat D /2012 Blending in on the adjacent panel 55 Line Basecoat D-6 05/ Line Pearl Effect Basecoat D / Line Basecoat D / Line Pearl Effect Basecoat D / Page 2 of 5

4 Contents E F Tables / Pictograms Pictograms E-1 04/2012 Temperature table E-2 04/2012 Product information Glasurit Multi-Purpose Body Filler /-20K F-1 05/2010 Glasurit Plastic Body Filler F /2010 Glasurit UP Spray Filler F /2010 Glasurit 1K Plastics Adhesion Primer F-2 05/2010 Glasurit 1K Plastics Adhesion Primer (aerosol can) F /2012 Glasurit 2K SF Primer F /2012 Glasurit 1K Primer Filler, grey F-3 05/2010 Glasurit Etch Primer Filler, light beige F /2012 Primer Filler Pro, grey F /2012 Glasurit HS Primer Filler, grey F /2011 Glasurit HS Primer Filler, black F /2011 Glasurit HS Primer Filler, white F /2011 Glasurit Primer Filler, grey F /2010 Glasurit Primer Filler, white F /2012 Primer Filler, black F /2012 Glasurit 2K Plastics Primer Filler F /2012 Glasurit VOC Epoxy Primer Filler, grey F /2012 Glasurit Epoxy Primer Filler, grey (aerosol can) F /2012 Glasurit HS NON-Sanding Filler, grey F-4 04/2012 Glasurit HS NON-Sanding Filler, white F /2012 Glasurit HS NON-Sanding Filler, black F /2012 Glasurit HS Tintable Filler F /2012 Glasurit HS 2K Topcoat 22 Line F-5 04/2012 Glasurit HS 2K Topcoat 22 Line (VOC 420 g/l) F /2010 Glasurit Basecoat 55 Line F /2010 Glasurit Basecoat 90 Line F / Interior Color System Metallics/Solids/Pearl Effects 90-IC 440 F / Page 3 of 5

5 Contents F Product information Glasurit HS Clear VOC F-6 05/2010 Glasurit MS Clear, extra mat F /2012 Glasurit MS Clear, mat elastified F /2012 Glasurit HS UV Clear F /2012 Glasurit HS Universal Clear VOC F /2012 Glasurit HS Racing Clear VOC F /2012 Glasurit MS Racing Clear F /2012 Glasurit MS Clear F /2012 Glasurit HS Multi Clear F /2012 Glasurit HS Multi Clear VOC F /2012 Glasurit HS Clear scratch resistant VOC F /2012 Glasurit Tri-Coat Additive 90-M 5 F-7 05/2010 Glasurit Blending Clear 90-M 50 F /2010 Glasurit Cleaner F /2012 Glasurit Coagulating Powder F /2010 Degreasing and cleansing agent F /2012 Glasurit Stone Chip and Underbody Protection F /2012 Glasurit Softface Additive F-8 05/2010 Glasurit HS Matting Agent F /2010 Glasurit Texture Additive, fine F /2010 Glasurit VOC Hardeners 929-VOC F /2010 HS Topcoat Hardeners, HS Filler Hardeners 929-HS F /2010 Glasurit Blend-in Reducer F /2010 Spot Blender F /2010 Glasurit Plastic Additive F /2012 Glasurit Racing Additive F / Page 4 of 5

6 Contents G Special finishes Refinishing system with alubeam MB 0047 G-1 04/2012 Blend-in process with 90-MB 0047 alubeam G /2012 Mat Clear System G / Page 5 of 5

7 Introduction The aim of this manual is to provide a survey of vehicle refinishing. Glasurit offers a comprehen sive range of products for the repair trade which allows bodyshops to select the ideal refinishing process by choosing fast or slow hardeners, thin ners and additives. Only by the selection of and specialisation in certain materials, can efficient and economic paint jobs be achieved. What is most important for a good result is to stick to the recommended application data in respect of mixing ratios, film thickness, viscosity and dry ing time etc. For all the products mentioned in the individual refinishing processes, we have enclosed, in section >G<, technical data sheets (sub-divided into primers/fillers, topcoats etc.), in which you will find the application data needed and other useful in formation. Please note in particular the details on faster and slower thinners and hardeners, by means of which you can tailor the chosen product to the working conditions in your own shop. The amount of labour involved in a paint job depends on the condition of the old paintwork and the customer s demands. A high quality refinishing job, for example on a virtually new car, must result in a very good finish quality, which means that comprehensive body-filling and priming work with careful fine sanding will be required. Water-based refinishing, which allows to achieve the same quality level as solvent-based paint materials, involves the use of appropriate water-based products. The most important advantage of this environ mentally acceptable process is that solvent con sumption can be reduced by up to 80% compared to solvent-based refinishing systems. A-0 In plastics refinishing, the paint materials to be used must be specially adjusted to the properties, for example the elasticity, of the plastics to be refinished. The recommended refinishing processes are detailed in section >C< (C-4). Defects (cracks, holes etc.) in plastic hang-on parts should be repaired using the Teroson Plastic Repair Kit (see also SI98.20-N-0001A of ). Contact details: Henkel Teroson GmbH Peter B.J. Hasel Automotive Aftermarket TLI Tel.: +49 / Fax.: +49 / Hotline: +49 / peter.hasel@henkel.com Blending-in is necessary or recommended when the refinishing of a part (panel repair) would result in a visible colour difference. Spot repair is possi ble only in the case of small damage in rather hidden areas and is usually more time-consuming and more expensive than blending in. In case of vehicles originally coated with a scratchresistant clear, a scratch-resistant clear must also be used when repairing these vehicles. For further information please refer to sections >A< (A 4) and >F< (F-6-10). In the case of Warranty Refinishing (repairs done under guaranty or warranty agreements, e.g. repair of construction-related damage due to corrosion on the body or chassis of a vehicle), only the repair processes specified in section >D< (D-1 and/or D-1-1) may be used! These are also the processes to be applied when refinishing Vito and Viano models, and vans in general. An economical repair is a time-saving and economical process in which the amount of labour involved should just meet the customer s demands as regards the appearance of the refin ished areas. This is the process recommended for older vehicles. For details, please see section >C< (C-6) Page 1 of 1

8 Contents Product Information A-1 Body Fillers BF Edition Glasurit Multi-Purpose Body Filler, white / 20K 10/2011 Glasurit Plastic Body Filler /2011 Glasurit UP-Spray Filler grey /2011 Primers P Glasurit Etch Primer Filler, light beige /2011 Glasurit 2K SF Primer /2011 Glasurit 1K Plastics Adhesion Primer /2011 Glasurit 1K Plastics Adhesion Primer (aerosol can) /2011 Primer Fillers PF Glasurit 1K Primer Filler, dark grey, water-thinnable /2011 Glasurit Etch Primer Filler, light beige /2011 Glasurit Primer Filler Pro, grey /2012 Glasurit HS Primer Filler, grey /2011 Glasurit HS Primer Filler, black /2011 Glasurit HS Primer Filler, white /2011 Glasurit Primer Filler /2011 Glasurit Primer Filler, white /2011 Glasurit Primer Filler, black /2011 Glasurit VOC Epoxy Primer Filler, grey VOC 10/2011 Glasurit Epoxy Primer Filler, grey (aerosol can) /2011 Glasurit 2K Plastics Primer Filler / Page 1 of 3

9 Contents Product Information A-1 Fillers and Surfacers F Glasurit HS Non-Sanding Filler, light grey /2011 Glasurit HS Non-Sanding Filler, white /2011 Glasurit HS Non-Sanding Filler, black /2011 Glasurit HS Tintable Filler /2011 Topcoats T Edition Glasurit HS 2K Topcoat 22-10/2011 Glasurit HS 2K Topcoat VOC 22-VOC 10/2011 Glasurit 55 Line Basecoat, Metallics/Solids/Pearl Effects 55-10/2011 Glasurit 90 Line Basecoat, Metallics/Solids/Pearl Effects 90-10/2011 Glasurit 90 Interior Color System Metallics/Solids/Pearl Effects 90-IC /2011 Clears Glasurit HS Clear VOC /2011 Glasurit MS Clear extra mat /2011 Glasurit MS Clear, mat elastified /2011 Glasurit HS UV Clear /2011 Glasurit HS Universal Clear VOC /2011 Glasurit HS-Racing-Clear VOC /2011 Glasurit MS Racing Clear /2011 Glasurit MS Clear /2011 Glasurit HS Multi Clear /2011 Glasurit HS Multi Clear VOC /2011 Glasurit HS Clear scratch-resistant VOC /2011 C Page 2 of 3

10 Contents Product Information A-1 Miscellaneous X Glasurit Tri-Coat-Additive 90-M5 10/2011 Glasurit Blending Clear 90-M50 10/2011 Glasurit Guide Coat black /2011 Glasurit Cleaner /2011 Glasurit Degreasing and cleaning agent /2011 Glasurit Coagulating Powder /2011 Glasurit Stone Chip Protection /2011 Glasurit Blend-in Reducer /2011 Glasurit Spot Blender /2011 Glasurit Spot-Blender aerosol can AE 10/2011 Additives Z Glasurit plastic additive /2011 Glasurit Softface Additive /2011 Glasurit HS Matting Agent /2011 Glasurit Texture Additive /2011 Glasurit Racing Additive /2011 Glasurit Hardener /2011 Glasurit HS Topcoat Hardener / HS Filler Hardener 929-HS 10/2011 Glasurit Hardener VOC VOC 10/2011 Glasurit SF Primer Hardener / Page 3 of 3

11 Undercoat materials for metal substrates A-2 Sheet steel Galvanised sheet steel Aluminium/ magnesium OEM parts with e-coat Old paintwork Primers Primer Fillers Etch Primer Filler K SF Primer K Primer Filler Etch Primer Filler Primer Filler Pro grey HS Primer Filler, black HS Primer Filler, white HS Primer Filler, grey Primer Filler, grey Primer Filler, white Primer Filler, black Epoxy Primer Filler, grey Page 1 of 2

12 Undercoat materials for metal substrates A-2 Sheet steel Galvanised sheet steel Aluminium/ magnesium OEM parts with e-coat Old paintwork Fillers and Surfacers HS Non-Sanding Filler, grey HS Non-Sanding Filler, white HS Non-Sanding Filler, black HS Tintable Filler, transparent not applicable can be applied directly, even on bare metal substrates prime larger sand-throughs / bare metal substrates with: VOC Etch Primer Filler, light beige prime larger sand-throughs / bare metal substrates with: Primer Filler Pro, grey or Epoxy Primer Filler, grey prime larger sand-throughs / bare metal substrates with: Primer Filler Pro, grey or VOC Etch Primer Filler, light beige Primer only for / under combination with UP Spray Filler Page 2 of 2

13 Technische Information A-3 Undercoat materials for plastic substrates PU-RIM PP-EPDM ABS GRP/ SMC PC-PBTP PA PPO rigid PVC Primer K Plastics Adhesion Primer Primer Fillers HS Primer Filler, grey HS Primer Filler, black HS Primer Filler, white Primer Filler, grey Primer Filler, white Primer Filler, black K VOC Plastics Primer Filler Page 1 of 2

14 Technische Information A-3 Undercoat materials for plastic substrates PU-RIM PP-EPDM ABS GRP/ SMC PC-PBTP PA PPO rigid PVC Fillers and Surfacers HS VOC Tintable Filler HS-NON-Sanding Filler, grey HS-NON-Sanding Filler, white HS-NON-Sanding Filler, black no Primer necessary Only apply as a part of a refinishing system (see C-4- ) To be used with Softface Additive only / Only apply as a part of a refinishing system (see C-4- ) Use Plastics Additive Page 2 of 2

15 Clears: Applications A Standard clears For use on plastics HS Clear scratch resistant VOC HS UV Clear HS Clear VOC MS Clear, extra mat MS Clear, mat elastified HS UV Clear HS Universal Clear VOC HS Racing Clear VOC MS Clear HS Multi Clear HS Multi Clear VOC HS Clear scratch resistant VOC information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 1 of 2

16 Clears: Applications A VOC (420 g/l) clear Special clear HS Clear VOC HS Universal Clear VOC HS Racing Clear VOC HS Multi Clear VOC HS Clear scratch resistant VOC HS Racing Clear VOC MS Racing Clear Scratch-resistant clear HS UV Clear HS Clear scratch resistant VOC If used on plasticts, it can be applied without Softface Additive. If used on plastics, to be used with Softface Additive only. To be used on small repair areas only (single parts and spot repair also on plastic substrates). To be used with VOC hardener only. information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 2 of 2

17 Economical repairs / Decision diagram A-5 C-6 Surface refinishing C-6-1 Repair of scratches and/or stone chipping C-6-2 Repairs including body filling work (< 1 dm²) C-6-3 Refinishing of new parts C-6-4 Refinishing of repaired or welded body parts Cleaning Degreasing and Cleansing Agent Alternative: Wax and Silicone Remover Body filling + fine stopping Multi- Purpose Body Filler / 20K Cleaning Degreasing and Cleansing Agent Primer filler Etch Primer Filler Filler HS Non- Sanding-Filler /-38/-49 Primer Filler /-730/-790 Primer filler Primer Filler Pro Topcoat HS 2K Topcoat 22- VOC 3.5 Alternative: HS 2K Topcoat (non-voc-compliant) Page 1 of 2

18 Economical repairs / Decision diagram A-5 C-6 Surface refinishing C-6-1 Repair of scratches and/or stone chipping C-6-2 Repairs including body filling work (< 1 dm²) C-6-3 Refinishing of new parts C-6-4 Refinishing of repaired or welded body parts Basecoat Basecoat Metallics/Solids 90- Alternative: Basecoat Metallics/Solids 55- (non-voc-compliant) Clear HS Universal Clear VOC Alternative: MS Clear (non-voc-compliant) = necessary = if required Page 2 of 2

19 A-6 Applications of hardeners / hardener pastes / activators / Body fillers Multi-Purpose Body Filler /-20K Plastic Body Filler UP Spray Filler Primer Etch Primer Filler K SF Primer Primer fillers Etch Primer Filler Primer Filler Pro, grey HS Primer Filler, grey information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 1 of 5

20 A-6 Applications of hardeners / hardener pastes / activators / Primer fillers HS Primer Filler, black HS Primer Filler, white Primer Filler, grey Primer Filler, white Primer Filler, black Epoxy Primer Filler VOC 2K VOC Plastics Primer Filler VOC Fillers + surfacers HS NON-Sanding Filler grey HS NON-Sanding Filler, white information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 2 of 5

21 A-6 Applications of hardeners / hardener pastes / activators / Fillers + surfacers HS NON-Sanding Filler, black HS Tintable Filler VOC possible combinations for large areas and high application temperatures for small areas and low application temperatures information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 3 of 5

22 A-6 Applications of hardeners / hardener pastes / activators Topcoats Clears HS 2K Topcoat 22- HS 2K Topcoat 22-VOC HS Clear VOC MS Clear, extra mat Clear, mat elastified HS UV Clear HS Universal Clear VOC HS Racing Clear VOC MS Racing Clear information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 4 of 5

23 A-6 Applications of hardeners / hardener pastes / activators Clears MS Clear HS Multi Clear HS Multi Clear VOC HS Clear scratch resistant VOC Please note: mixing ratio has been changed information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 5 of 5

24 Applications of reducers / adjusting bases A-7 90-M4 / 90-M4 slow 93-E3 / 93-E3 slow M0 522-MC35 Primer Primer fillers Etch Primer Filler K SF Primer K Primer Filler Etch Primer Filler Primer Filler Pro, grey HS Primer Filler, grey HS Primer Filler, black HS Primer Filler, white Primer Filler, grey Primer Filler, white Primer Filler, black information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 1 of 4

25 Applications of reducers / adjusting bases A-7 90-M4 / 90-M4 slow 93-E3 / 93-E3 slow M0 522-MC35 Primer fillers Fillers + surfacers Epoxy Primer Filler, grey K Plastics Primer Filler HS NON-Sanding Filler, light grey HS NON-Sanding Filler, white HS NON-Sanding Filler, black HS Tintable Filler VOC information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 2 of 4

26 Applications of reducers / adjusting bases A-7 90-M4 / 90-M4 slow 93-E3 / 93-E3 slow M0 522-MC35 Topcoats HS 2K Topcoat 22- HS 2K Topcoat 22-VOC Basecoat Metallics/Solids 55- Basecoat Solids/Metallic/Pearl 90- Clears HS Clear VOC MS Clear, extra mat MS Clear, mat elastified HS UV Clear HS Universal Clear VOC information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 3 of 4

27 Applications of reducers / adjusting bases A-7 90-M4 / 90-M4 slow 93-E3 / 93-E3 slow M0 522-MC35 Clears HS Racing Clear VOC MS Racing Clear MS Clear HS Multi Clear HS Multi Clear VOC HS Clear, scratch resistant VOC information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 4 of 4

28 Checking the colour Checking the colour To do a good repair job, it is sometimes necessary to match the colour by tinting, blending in, or polishing the old paintwork. Therefore, careful comparison between the new paint and the original finish is essential. Any variation in colour must be modified before application. The mixing formula shown on the microfiche can assist in this. You should use only the mixing bases contained in the mixing formula for tinting, or the reduced bases indicated in the tinting guide. An adequate colour comparison can only be carried out on a sprayed (not handpainted) dry paint film (including the clear coat in the case of metallic finishes) and must be done in daylight, or under a daylight lamp. 22 Line HS 2K topcoat can be compared already after a few minutes drying. With metallic colours, the spray-out (sample) as well as the actual spraying should be done by the same person. Due to weathering, age and washing, almost all paint finishes are subject to changes in appearance and colour. This is caused by the absorption of dirt or by external influences (temperature, humidity, UV radiation, acid rain etc.). These effects can in most cases be removed by polishing. Repairing basecoats is more difficult as the colour and the brightness of the metallic effect strongly depend on the application method used. B-1 1. On the diameter of the spray gun nozzle and the spraying pressure. With a small nozzle and high spraying pressure, the atomisation is finer. This produces a lighter colour. 2. On the reducer and the spraying viscosity. With a rather fast reducer, the silver effect achieved is usually more brilliant than that obtained with a rather slow reducer. The higher the viscosity, the coarser the spray pattern, which increases the risk of clouding. 3. On the spraying method. When you spray rather dry, or apply a dust coat, this makes the colour lighter and more metallic. When you spray rather wet, the colour appears fuller and darker. Within these variants, you find the full range of nuances as regards metallic effect and colour. 4. On the distance of the spray gun from the object to be painted. A short distance between the spray gun and the object being painted produces a rather wet film and a rather dark and chromatic shade. A wider distance results in a drier film and a lighter and more metallic colour. Colour alterations It may happen that OEM colours are slightly altered for technical or styling reasons, without the colour code and/or name being changed. Furthermore, production-related colour fluctuations can occur (for example with paints from different production plants or of different quality etc.). information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 1 of 5

29 Checking the colour B-1 Notes on (mixing formulas of) colour variants The table below provides an outline of how the mixing formulas of (darker, lighter, bluer, redder etc.) colour variants or (coarser, finer) effect variants are marked. Mark Characteristic / 20 coarser / 30 finer / 40 darker / 50 bluer / 60 yellower / 70 greener / 80 redder / 90 lighter / 0A less chromatic, dirtier / 0B purer You will also find mixing formulas with combined variant marks such as: / 44 Darker and more black / 48 darker and redder / 7B greener and purer / 62 yellower and coarser information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 2 of 5

30 Checking the colour B-1 Tinting Guide 22 Line HS 2K Topcoat more violett bluer greener yellower more orange redder white A 131 A 168 A 105 A 172 M 6 grey A 127 M 31 M 52 M 63 M 68 M 96 M 5 M 40 M 43 M 146 M 38 M 201 M 6 violett M 31 M 52 A 346 M 55 blue A 127 M 68 M 96 M 5 M 40 M 43 M 77 M 146 M 6 M 55 Colour Group beige yellow green M 52 M 63 A 131 A 168 M 30 A 131 A 168 M 5 M 40 M 43 M 77 M 146 M 5 M 40 M 43 M 77 M 146 M 201 A 172 M 201 A 172 M 38 M201 M 6 M 6 orange M 5 M 40 M 43 M 77 M 146 A 346 M 6 M 326 bordeauy A 127 M 30 M 31 M 5 M 39 M 43 M 38 M 201 A 346 M 6 M 326 red M 30 A 131 M 5 M 40 M 43 M 77 M 146 M 38 M 201 lighter Please use white bases only. dirtier Please use black bases only. * Please use the bases from the corresponding mixing formula. information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 3 of 5

31 Checking the colour B-1 Tinting GuideGlasurit 55 Line Basecoat more violett bluer greener yellower more orange redder darker violett A531 A552 A531 A552 A352 A352 A353 A427 A430 A353 A430 silver A427 A353 A531 A548 A552 A555 A531 A548 A552 A555 A696 A640 A136 A335 M105 M146 A335 A372 M201 A347 A350 A352 M306 A347 A350 A352 A929 A974 A929 A974 blue A427 A430 A353 A430 A696 A640 A136 A335 M105 M146 A335 A347 M306 M347 A531 A548 A552 A555 A531 A548 A552 A555 Colour Group green yellow A548 A552 A555 A548 A552 A555 A696 M177 A640 M177 A136 A143 M177 M105 A143 M146 M177 A335 M306 A335 A372 M201 A372 M306 A324 A696 A136 A143 A640 A143 orange A136 A143 M105 A143 A347 A350 A352 A324 A347 A350 A352 A372 M201 M306 bordeaux A696 A640 A136 A143 A335 M105 A143 A335 M146 A372 M201 M306 A347 A324 A347 A929 A974 A929 A974 red A430 A353 A430 A136 A143 A335 M105 A143 A335 A350 A372 M201 A350 A347 A352 A347 A352 lighter dirtier face view Please use aluminiums only. Please use black bases only. side view Please use white bases only. Please use black bases only. * Please use the bases from the corresponding mixing formula. * To be used in solid-colour basecoats only. information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 4 of 5

32 Checking the colour B-1 Tinting Guide Glasurit 90 Line Basecoat more violett bluer greener yellower more orange redder darker violett A531 A589 A531 A589 A352 A352 A359 A427 A430 A353 A430 silver A427 A359 A503 A531 A589 A563 A503 A531 A589 A563 A696 A640 A136 A335 A105 A148 A329 A372 A201 A347 A352 A378 A306 A347 A352 A378 A929 A997 A926 A997 blue A427 A430 A359 A430 A696 A640 A136 A329 A105 A148 A329 A347 A306 A347 A503 A531 A589 A563 A503 A531 A589 A563 Colour Group green yellow A503 A589 A563 A503 A589 A563 A115 A696 A115 A640 A115 A136 A143 A105 A115 A143 A148 A329 A306 A329 A372 A201 A372 A306 A323 A696 A136 A143 A640 A143 orange A136 A143 A105 A143 A347 A352 A378 A323 A347 A352 A378 A372 A201 A306 bordeaux A696 A640 A136 A143 A329 A105 A143 A148 A329 A372 A201 A306 A347 A323 A347 A926 A997 A926 A997 red A430 A359 A430 A136 A143 A329 A105 A143 A329 A372 A378 A201 A378 A347 A352 A347 A352 lighter dirtier face view Please use aluminiums only. Please use black bases only. side view Please use white bases only. Please use black bases only. * Please use the bases from the corresponding mixing formula. information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 5 of 5

33 Cleaning / Sanding / Sanding equipment B-2 First wash the old paintwork thoroughly. Then clean with Glasurit Wax and Silicone Remover or with Glasurit Degreasing and Cleansing Agent (with a VOC level of 200 g/l or below) to remove all traces of tar, wax and silicones. Then sand with paper, wet or dry. For plastic substrates, use Glasurit Universal Cleaner for Plastics or Glasurit Degreasing and Cleansing Agent Badly weathered or cracked paintwork must be sanded down to a sound surface. All dust must be completely removed from the area after sanding. After dry sanding, remove dust with compressed air, then wipe down with a dust-absorbent cloth. After wet sanding, rinse with clean water and wipe thoroughly dry, including edges and seams. Allow residual moisture to evaporate entirely. Inadequate cleaning can mean that the remaining dust particles will cause blistering and loss of adhesion. Rust patches must be sanded down to the bare metal. Areas where the metal has rusted through should be covered with tin. In the case of larger areas new metal must be welded in or new parts fitted. Welding and tinning residues as well as traces of mould release agents must be completely removed. New electro-coated (EC) parts, if not damaged, are dry sanded with P 320 sanding paper and primed. Damaged areas should be sanded with a random orbital sander and P 240 paper. The surface treatment of aluminium components (bonnets, doors etc.) is especially important. It is essential to observe the following points for occupational health and safety reasons: Abrasives - Abrasives must be used either for aluminium or for steel, but not both. - Abrasives which have already been used on steel substrates must not be used to sand aluminium substrates because of the danger of galvanic corrosion. Explosion protection - Aluminium particles must be extracted separately from steel particles. - The particles must be disposed of immediately because of the danger of an explosion. - The use of compressed air to clean the bodyshop floor is prohibited. - Aluminium substrates may not be sanded with a grit of less than P 400 since this can produce fine dusts which are an explosion hazard. Tools: - The use of sharp-edged tools must be avoided since these can cause deep grooves and scratches. - Extraction systems, sanding and parting tools must be used either for aluminium or steel, but not both. Any steel fines which are generated must not be allowed to come into contact with tools which are used when working with aluminium Page 1 of 3

34 Cleaning / Sanding / Sanding equipment B-2 Coarse, random orbital sander Fine, random orbital sander Manual, wet Rust removal steel; aluminium P 16 / P 80 P 240 (levelling) Body filler /20K Multi-Purpose Body Filler P 80 / P 150 P Plastic Body Filler P 80 / P 150 P 240 / P 320 Spray filler UP Spray Filler P 150 P 240 Primer filler Primer Filler P 400 P VOC Etch Primer Filler P Primer Filler Pro, grey P 400 P HS Primer Filler, grey P 400 P HS Primer Filler, black P HS Primer Filler, white P 400 P Primer Filler, grey P 400 P Page 2 of 3

35 Cleaning / Sanding / Sanding equipment B-2 Coarse, random orbital sander Fine, random orbital sander Manual, wet Primer filler Primer Filler, white P 400 P Primer Filler, black P 400 P Epoxy Primer Filler P 400 P 800 Filler HS Tintable Filler P 400 P 800 Topcoat 22- / 22- VOC 923- / 923- VOC P 400 P 800 Old paintwork P 400 P 800 Blend-in areas P 1000 P 1200 Scotch ultrafine Maybach 923- Sanding of 1st clearcoat layer until mat P 400 P 800 Surfaces P 400 * P 600 Beads and edges P 500 / P 600 dry sanding pad Ultrafine sanding pad * Backing plate diameter: 150 mm / orbit: 3 mm / speed: rpm Page 3 of 3

36 an VOC legislation B-3 Decorative Paint Directive 2004/42/EC In addition to the above-mentioned EC VOC Directive to limit VOCs in paints, the an Union has adopted a new directive. The Decorative Paint Directive, which must be incorporated into national legislation by all member states of the an Union, aims to limit VOCs in automotive refinishing products. The major points of the directive are: Takes effect starting January 1, 2007 After this date, in the member states of the an Union, only paints may be sold for automotive refinishing that do not exceed the maximum limit of VOCs (e.g. solvents) provided by law At the same time, the container labels, Technical Data Sheets, and Material Safety Data Sheets for the relevant refinishing products must list the following information: 2004/42/IIB(d)(420) /42 = Decorative Paint Directive IIB = Annex IIB (d) = Subcategory (420) = VOC limit value g/l (relevant for topcoats in this case) 410 = VOC actual value g/l (ready to use form) The sales prohibition is valid in principle for all automotive refinish paints manufactured after January 1, Only the following exceptions apply: The exceptions to the prohibition continue to apply to automotive refinish paints applied in installations as long as the requirements of the Ordinance regarding the reduction of VOC emissions resulting from the use of organic solvents in specific installations (German Solvents Ordinance) are met. This ordinance transposes the EU Solvent Directive (1999/13/EC) into German law. Paints with a solvent content exceeding the limit value provided for by the Directive may continue to be sold if these paints are used exclusively for the repair of classic cars. Automotive repair paints are not subject to the sales prohibition if they are not used in the course of a repair of vehicles but for instance are used by operators of industrial body shops (including small industry). The sales prohibition is valid for manufacturer and at all levels of commerce. Violations of the prohibitions may be punished by fines or may be treated as a criminal offense. information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 1 of 2

37 an VOC legislation B-3 Subcategory Product Coatings VOC g/l * (Jan. 1, 2007) a Preparatory and cleaning products Preparatory products: precleaner: b Filler and body filler All types: 250 c Primers Pre-coater and (metal) primers: wash primers: d Topcoats All types: 420 e Special products All types: 840 * g/l ready to use product. With the exception of subcategory a, the water content of the ready to use product should be subtracted. For more details, please check the following websites: information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 2 of 2

38 B-4 Scratch-resistant clearcoats: Pre-treatment and finishing operations For some Mercedes Benz vehicles highly scratch-resistant clears are used in the production line coating process. The type label of the associated vehicles has a "C" in front of the paint code. Accordingly, for repairs, suitable more scratch-resistant clearcoat systems should also be used and the processes described below should be followed. Glasurit recommends the use of the following clears: Glasurit HS Clear scratch resistant VOC (VOC-compliant) Glasurit HS UV Clear, scratch resistant (non-voc-compliant) Pre-treatment of the original paintwork (as recommended by the supplier) Sanding of the original paintwork Pre-treatment of the blend-in surfaces Depending on the hardness of the paintwork sand the surface with a random orbital sander (orbit diameter: 3-5 mm) and 3M TM Hookit TM 255P Gold with P 320 P 500 grit (or: 3M TM Hookit TM Purple Premium). Sand the surface with a random orbital sander (orbit diameter: 3 5 mm) and 3M TM Hookit TM 260L with P 800 P 1200 grit. Finish-sand corners and edges using 3M TM Soft Pad ulftrafine. If the above procedure has been followed correctly, the surface treated will have a uniform mat appearance, and sanding marks will be clearly visible. Finishing operations: Sanding/removing of Runs Wet sand runs with a sanding block and P 800 sanding paper to produce an even surface. Then sand the surface with a random orbital sander (orbit diameter: 3-5 mm) and 3M TM Hook-it TM 260L (grit size: P 1500). Textured surface (orange peel) Sand the surface with a random orbital sander (orbit diameter: 3-5 mm) and 3M TM Hook-it TM 260L (grit size: P 1500). Remove dirt or dust inclusions with the red side of an E50199 Finesse-it TM sanding block and abrasive discs # (9 µ) or A. To reduce polishing times for all three types of paintwork defects finish sand the sanded surfaces with Trizact TM or fine finishing discs for 75 mm or 150 mm random orbital sanders. (For rather small paintwork defects you may also use Trizact TM abrasive discs fitted to the soft side of the Finesse-it TM sanding block). information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 1 of 2

39 B-4 Scratch-resistant clearcoats: Pre-treatment and finishing operations Polishing Quality check Fine polishing Polish the sanded areas at low speed using a lambswool pad and 3M TM Perfect-it TM sanding paste. Do not apply too much pressure to the machine. After having sanded the surface for approx. 15 seconds slightly increase the speed and further reduce the pressure on the machine (to the point where the machine is moved over the surface carrying only its own weight). Once the polished surface has cooled down, apply finish control spray and remove it again instantly from the surface. If the repaired areas can no longer be distinguished from the original paintwork, continue with the fine polishing operations. If the repaired area is still visible, repeat the operations specified in the Polishing section. The orange Compounding Pad and Fine Sanding Paste (or Perfect it III Extra Fine Sanding Paste for scratch-resistant finishes) should be used at this stage to restore the original deep gloss of the finish. At low speed and exerting little pressure, buff all the areas previously polished with the lambswool pad. Thanks to the properties of the clear used, the result of these last two working steps will be of such good quality that no further buffing of the surface with Machine Polish will be necessary. It is of course possible to complete repair jobs with this working step when critical colours such as black or dark mica colours are involved. For additional protection, the surfaces treated can be sealed with Finishing Glaze. information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 2 of 2

40 Finishing operations and care of mat clearcoat finishes B-5 As part of its designo programme, Mercedes-Benz offers its customers individualised, top-quality items of trim or finish such as high-grade wood varieties or finest leather for the vehicle interior and fascinating, exclusive exterior colours. Mercedes-Benz is now extending its designo programme to include a mat clearcoat that gives the vehicles a special visual touch, as can be seen from the example of the SL model. SL Designo Crystal Silver mat Here, the mat finish is not only an eye-catcher. It also stands out on account of its good scratch resistance and dirt repellent properties. Pre-treatment of OEM finishes No special measures are necessary as regards abrasives and sanding processes. Refinish paintwork The automotive refinish paint system is applied in the familiar manner except for the type of mat clear to be used (e.g. D-1-1). e.g. Glasurit MS Clear, extra mat (for details with regard to application: see F-6-2) For different gloss levels, see G-1-2 Mat Clear System. information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 1 of 2

41 Finishing operations and care of mat clearcoat finishes B-5 Finishing operations (refinish paintwork) As defects visible on the surface of the clearcoat, such as dust inclusions, runs, etc., can no longer be removed so as to render them invisible, great care is to be taken when applying the paint materials and meticulous cleanliness is to be observed. Polishing is not possible, as this produces changes in the gloss level! Care of the paintwork It is absolutely necessary to avoid: Polishing the clearcoat surface Using waxes and polishes Using sponges that produce scratches (e.g. domestic sponges, cloths, etc.) Using a car wash Using any aggressive media (cleaners, oils, greases, etc.) Cleaning (washing the vehicle): You should always avoid washing the vehicle when it is directly exposed to sunlight. Before washing the vehicle, dirt that is not firmly attached (dust, leaves, etc.) should be removed with compressed air. Insects, bird droppings, etc. adhering to the paintwork are to be well soaked in water before being removed with a high-pressure cleaner. The vehicle should preferably be washed by hand, using a soft sponge, a neutral cleaning agent and plenty of water. The vehicle should preferably be dried by blowing off the moisture with compressed air and then using a soft chamois leather. information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at or directly from your sales partner. It is the responsibility of the recipient of our products to Page 2 of 2

42 Refinishing system with dry sanding filler HS Primer Filler, grey C-1 Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer (for large sand-through and large bare steel areas) Etch Primer Filler VOC Hardener Reducer 1:1+30% mm 1-2 thin µm 10 min. at 20 C Primer Filler HS Primer Filler grey , -56 HS Filler Hardener 352- Reducer 4:1: mm µm 20 min. at 60 C 9 min. P 400 Topcoat 22 Line VOC HS 2K Topcoat VOC or 55 Line Basecoat ( non- VOC-compliant ) 923- MS / HS Clear or 90 Line Basecoat 923- MS / HS Clear alternatively: Glasurit 22-HS 2K Topcoat ( non-voc-compliant ) Page 1 of 1

43 Refinishing system with grey shade filler HS Primer Filler, black HS Primer Filler, white C-1-1 Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer (for large sand-through and large bare steel areas) Etch Primer Filler VOC Hardener Reducer 1:1+30% mm 1-2 thin µm 10 min. at 20 C Primer Filler HS Primer Filler / , -56 HS Filler Hardener 352- Reducer 4:1: mm µm 20 min. at 60 C 9 min. P and can also be mixed to produce different shades of grey! Topcoat 22 VOC Line HS 2K Topcoat VOC or 55 Line Basecoat ( non- VOC-compliant ) 923- MS / HS Clear or 90 Line Basecoat 923- MS / HS Clear alternatively: Glasurit 22-HS 2K Topcoat ( non-voc-compliant ) Page 1 of 1

44 Refinishing system with tintable filler HS Tintable Filler, C-1-2 Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Etch Primer Filler Glasurit Hardener Paste, red 352- Reducer 1: % mm 1-2 thin µm 10 min. at 20 C Tintable Filler First step HS VOC Tintable Primer VOC HS 2K Topcoat 22 VOC / 22 2:1 Second step Mixture: VOC/ 22-/22 VOC 1. step HS Filler- Hardener Reducer 4:1: mm µm 40 min. at 60 C P 800 P Topcoat 22 VOC HS 2K Topcoat or 55 Line Basecoat ( non- VOC-compliant ) 923- MS / HS Clear or 90 Line Basecoat 923- MS / HS Clear alternatively: Glasurit 22-HS 2K Topcoat ( non-voc-compliant ) Page 1 of 1

45 Refinishing system with spray filler UP Spray Filler C-2 Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Primer 2K SF Primer K SF Primer Hardener Reducer 4:1: mm µm 20 min. at 60 C 11 min Spray Filler Note: UP Spray Filler Hardener 1400:50 2,5-3,0 mm 2,0-3,0 bar µm 3-4 h at 20 C 30 min.at 60 C 10 Min. P150 coarse sanding P240-P320 fine sanding Please note! Sand-throughs as well as bare or galvanised sheet steel or aluminium surfaces must be primed first using ! If a film thickness of > 300 µm is required, a second spray filler layer can be applied without intermediate sanding once the first layer has dried. Primer Filler HS Primer Filler , -56 HS Filler Hardener 352- Reducer 4:1: mm 2 20 min. at 60 C 9 min. P 400 alternatively: HS Primer Filler , -655 Topcoat 22 Line VOC HS 2K Topcoat VOC or 55 Line Basecoat ( non- VOC-compliant ) 923- MS / HS Clear or 90 Line Basecoat 923- MS / HS Clear alternatively: Glasurit 22-HS 2K Topcoat ( non-voc-compliant ) Page 1 of 1

46 Refinishing system with water-based products 1K Primer Filler Water-borne Basecoat 90 Line C-3 Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Epoxy Primer Filler, grey EP Hardener 352- Reducer 4:1: mm 2.0 bar 1 thin µm min. at 20 C Primer Filler 1K Primer Filler Reducer 93-E % mm µm Approx. 5 min. between spraycoats 30 min. at 60 C P 800 P Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 2 + ½ flash off until matt between spraycoats and before clear Clear HS Clear scratch resistant VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, ( non-voc-compliant ) Page 1 of 1

47 C-4 Plastics refinishing system (solvent-borne) Cleaning Degreasing and Cleansing Sand damaged areas as appropriate P400-P600 or red sanding pad Degreasing and Cleansing alternatively: Universal Cleaner for Plastics Fine Body Filler Plastic Body Filler Hardener Paste, red +2-3% min. at 20 C P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Plastics Primer Filler 2K VOC Plastics Primer Filler HS Filler- Hardener Reducer 4:1:1 1.3mm ½ µm 20 min. at 20 C All (body filler and filler) sanding operations must be done with utmost care. Be sure to strictly observe the parameters specified in the technical data sheets, especially those regarding film thickness and flash-off time! Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: Basecoat Metallics / Solids 55- (non-voc-compliant) 2 + ½ flash off until matt between spraycoats and before clear Clear HS Clear scratch resistant VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, ( non-voc-compliant ) When using the clears / / (non-voc-compliant), mix in 25% Softface Additive before adding hardener and reducer! The clears / / do not require Softface Additive Page 1 of 1

48 Plastics refinishing system (water-borne) C-4-1 Cleaning Degreasing and Cleansing Sand damaged areas as appropriate P400-P600 or red sanding pad Degreasing and Cleansing alternatively: Universal Cleaner for Plastics Fine Body Filler Plastic Body Filler Hardener Paste, red +2-3% min. at 20 C P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Filler 1KPrimer Filler dark grey Reducer 93-E % mm µm Approx.5 min. between spraycoats 30 min. at 60 C P 800 P All (body filler and filler) sanding operations must be done with utmost care. Be sure to strictly observe the parameters specified in the technical data sheets, especially those regarding film thickness and flash-off time! Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 2 + ½ flash off until matt between spraycoats and before clear Clear HS Clear scratch resistant VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, ( non-voc-compliant ) When using the clears / / (non-voc-compliant), mix in 25% Softface Additive before adding hardener and reducer! The clears / / do not require Softface Additive Page 1 of 1

49 C-4-2 Plastics refinishing system (economic repair) Cleaning Universal Cleaner for Plastics Damaged Area P80-P600 Area with sanding pad Universal Cleaner for Plastics Heating To remove water or mould release agents from plastic substrate 60 C 1 h moistened cloth Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Filler HS-NON-Sanding Filler HS Filler- Hardener Plastics Additive 3:1:1 ½ µm 30 min. at 20 C alternatively: , NON-Sanding Filler or Greyshades Topcoat 55 Line Basecoat (non- VOC-compliant) HS-UV Clear (non-voccompliant) or 90 Line Basecoat VOC Clear 1. Clears must be elastified by adding Softface Additive before being applied to plastics HS-UV Clear (non-voccompliant) Softface Additive 4:1 Mixture: HS UV Clearcoat/ Softface Additive 929- HS Topcoat Hardener 352- Reducer 2:1+10% µm 16 h at 20 C or 40 min. at 60 C Page 1 of 1

50 Plastics refinishing system (new parts) C-4-3 Cleaning Degreasing and Cleansing Do not sand new parts Cleaner Plastics Primer Filler 2K VOC Plastics Primer Filler HS Filler- Hardener Reducer 4:1:1 1.3mm ½ µm 20 min. at 20 C Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 2 + ½ flash off until matt between spraycoats and before clear Clear HS Clear scratch resistant VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, (non-voc-compliant) Page 1 of 1

51 Refinishing system for A-Class cars C-5 Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16-P Degreasing and Cleansing Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Primer Filler Pro HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min P or alternatively P400 Primer Filler VOC Epoxy Primer Filler EP Hardener 352- Reducer 4:1: mm µm 30 min. at 60 C 11 min P P400 All (body filler and filler) sanding operations must be done with utmost care. Be sure to strictly observe the parameters specified in the technical data sheets, especially those regarding film thickness and flash-off time! Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat ( non-voc-compliant ) 2 + ½ flash off until matt between spraycoats and before clear Clear HS Clear VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 30 min. at 60 C 8 min. alternatively: Glasurit HS Clears ( partial non-voc-compliant ) or HS Clear scratch-resistant VOC Page 1 of 1

52 Economical repairs: Surface refinishing C-6 Cleaning Degreasing and Cleansing Light-sand new part grey sanding pad Degreasing and Cleansing alternatively: Wax and Silicone Remover Primer Filler ( if required ) HS Non-Sanding Filler HS Filler- Hardener /-216 Reducer 3:1: µm min. at 20 C Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 30 min. at 60 C alternatively: 22-HS Line Topcoat ( non-voc-compliant ) Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat ( non-voc-compliant ) 2 + ½ flash off until matt between spraycoats and before clear Clear HS- Universal-Clear VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS Clears ( partial non-voc-compliant ) or HS Clear scratch-resistant VOC Page 1 of 1

53 C-6-1 Repair of scratches and/or stone chipping Cleaning Degreasing and Cleansing Sand damaged areas as appropriate P16-P Degreasing and Cleansing Primer Etch Primer Filler Hardener /-50 Reducer 1:1+30% mm 1-2 thin µm 10 min. at 20 C Primer Filler HS Non-Sanding Filler HS Filler- Hardener /-216 Reducer 3:1: µm min. at 20 C Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 30 min. at 60 C alternatively: 22-HS Line Topcoat ( non-voc-compliant ) Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat ( non-voc-compliant ) 2 + ½ flash off until matt between spraycoats and before clear Clear HS- Universal-Clear VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS Clears ( partial non-voc-compliant ) or HS Clear scratch-resistant VOC Page 1 of 1

54 C-6-2 Repairs including body filling work (<1 dm²) Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16-P Degreasing and Cleansing Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Etch Primer Filler Hardener /-50 Reducer 1:1+30% mm 1-2 thin µm 10 min. at 20 C Primer Filler HS Non-Sanding Filler HS Filler- Hardener /-216 Reducer 3:1: µm min. at 20 C Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 30 min. at 60 C alternatively: 22-HS Line Topcoat ( non-voc-compliant ) Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat ( non-voc-compliant ) 2 + ½ flash off until matt between spraycoats and before clear Clear HS- Universal-Clear VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS Clears ( partial non-voc-compliant ) or HS Clear scratch-resistant VOC Page 1 of 1

55 Refinishing of new parts C-6-3 Cleaning Degreasing and Cleansing Lightly sand part to be refinished Grey sanding pad Degreasing and Cleansing Body Filler (coarse + fine) ( if required ) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Etch Primer Filler Hardener /-216 Reducer 1:1+30% mm 1-2 thin µm 10 min. at 20 C Primer Filler HS Non-Sanding Filler HS Filler- Hardener /-216 Reducer 3:1: µm min. at 20 C Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 30 min. at 60 C alternatively: 22-HS Line Topcoat ( non-voc-compliant ) Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat ( non-voc-compliant ) 2 + ½ flash off until matt between spraycoats and before clear Clear HS- Universal-Clear VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS Clears ( partial non-voc-compliant ) or HS Clear scratch-resistant VOC Page 1 of 1

56 C-6-4 Refinishing of repaired or welded body parts Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 P Degreasing and Cleansing Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Primer Filler Pro, grey HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min. P P 400 Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 30 min. at 60 C alternatively: 22-HS Line Topcoat (non-voc-compliant) Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat (non-voc-compliant) 2 + ½ flash off until matt between spraycoats and before clear Clear HS- Universal-Clear VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, (non-voc-compliant) or HS Clear scratch-resistant VO Page 1 of 1

57 C-7 VOC 420g/l system: solid-colour direct-gloss Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Primer Filler Pro, grey HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min. P P 400 As an alternative, any other VOC-compliant undercoat material may be used (see A-2 and / or A-3). Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 30 min. at 60 C Page 1 of 1

58 C-7-1 VOC 420g/l system: basecoat / clearcoat (90 Line) Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Primer Filler Pro, grey HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min. P P 400 As an alternative, any other VOC-compliant undercoat material may be used (see A-2 and / or A-3). Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 2 + ½ flash off until matt between spraycoats and before clear Clear HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. Alternative: HS Clear VOC / HS Universal Clear VOC / HS Multi Clear VOC Page 1 of 1

59 C-8 Refinishing system with scratch-resistant clear Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Primer Filler Pro, grey HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min. P As an alternative, any other VOC-compliant undercoat material may be used (see A-2 and/or A-3). Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat (non-voc-compliant) Clear HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2 + ½ flash off until matt between spraycoats and before clear 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C P min. Alternative: Glasurit HS UV Clear, (non-voc-compliant) Page 1 of 1

60 Maybach refinishing system (one colour) C-9 Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Primer Filler Pro, grey HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min. P alternatively: Wax and Silicone Remover (non VOC-compliant) P 400 Basecoat (Colour 1) 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat (non-voc-compliant) 2 + ½ flash off until matt between spraycoats and before clear Clear (1 st coat) HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, (non-voc-compliant) Page 1 of 2

61 Maybach refinishing system (one colour) C-9 Sanding (until mat) Pre-sand surfaces (dry) P 400 Orbital sander 150 mm Pre-sand beads and edges (dry) Sanding pad P500-P600 Finish-sand surfaces (dry) P 600 Orbital sander 150 mm Finish-sand beads and edges (dry) Ultrafine sanding pad Cleaning Cleaner Clear (2 nd coat) HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. Alternative: Glasurit HS UV Clear, (non-voc-compliant) Page 2 of 2

62 C-9-1 Maybach refinishing system (two colours) Refinishing system with scratch-resistant clear Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Glasurit Primer Filler Pro, grey HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min. P * *alternatively: Wax and Silicone Remover (non VOC-compliant) P 400 Basecoat (Colour 1) 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat (non-voc-compliant) 2 + ½ flash off until matt between spraycoats and before clear Clear (1 st coat) HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, (non-voc-compliant) Page 1 of 2

63 C-9-1 Maybach refinishing system (two colours) Refinishing system with scratch-resistant clear Sanding (until mat) Pre-sand surfaces (dry) P 400 Orbital sander 150 mm Pre-sand beads and edges (dry) Sanding pad P500-P600 Finish-sand surfaces (dry) P 600 Orbital sander 150 mm Finish-sand beads and edges (dry) Ultrafine sanding pad Masking of Colour 1 areas(cleaning afterwards) Cleaner Basecoat (Colour 2) 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat ( non-voc-compliant ) 2 + ½ flash off until matt between spraycoats and before clear Clear (2 nd coat) HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, (non-voc-compliant) Sanding (until mat) Pre-sand surfaces (dry) P 400 Orbital sander 150 mm Pre-sand beads and edges (dry) Sanding pad P500-P600 Finish-sand surfaces (dry) P 600 Orbital sander 150 mm Finish-sand beads and edges (dry) Ultrafine sanding pad Demasking of Colour 1 areas(cleaning) Reinigungsmittel trocken reiben Clear (3 rd coat) HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, (non-voc-compliant) Page 2 of 2

64 Refinishing with Epoxy Primer Filler >>> Warranty refinishing <<< General information: D-1 This refinishing process should be used especially in repair jobs relating to guaranty or warranty obligations (e.g. repair of damage resulting from body corrosion). It includes all working steps usually required within a repair job, from pre-treatment to finishing. Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16-P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Carefully sand transition areas Primer Epoxy Primer Filler EP Hardener /-216 Reducer 4:1: mm µm 30 min. at 60 C 11 Min. P Rinse all wet sanded areas with plenty of clean water, prime sand-throughs before applying topcoat or basecoat and clear. Primer filler Epoxy Primer Filler EP Hardener /-216 Reducer 4:1: mm µm min. at 20 C P Page 1 of 2

65 Refinishing with Epoxy Primer Filler >>> Warranty refinishing <<< D-1 Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat ( non-voc-compliant ) 2 + ½ flash off until matt between spraycoats and before clear Clear HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, ( non-voc-compliant ) or Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 5 min. after each sparycoat 30 min. at 60 C 8 min alternatively: 22-HS Line Topcoat ( non-voc-compliant ) Page 2 of 2

66 Refinishing with Primer Filler Pro >>> Warranty refinishing <<< General information: D-1-1 This refinishing process should be used especially in repair jobs relating to guaranty or warranty obligations (e.g. repair of damage resulting from body corrosion). It includes all working steps usually required within a repair job, from pre-treatment to finishing. Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16-P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Primer Filler Pro HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min. P Rinse all wet sanded areas with plenty of clean water, prime sand-throughs before applying topcoat or basecoat and clear. Primer Primer Filler Pro HS Filler- Hardener /-50/-216 Reducer 5:1: mm 1 thin µm (covering) min. at 20 C P 400 Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat ( non-voc-compliant ) 2 + ½ flash off until matt between spraycoats and before clear Page 1 of 2

67 Refinishing with Primer Filler Pro >>> Warranty refinishing <<< or Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer alternatively: 22-HS Line Topcoat ( non-voc-compliant ) 2:1 + 10% µm 5 min. after each spraycoat D min. at 60 C 8 min. Clear HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, ( non-voc-compliant ) Page 2 of 2

68 Refinishing system for plastics >>> Warranty refinishing <<< D-1-2 Cleaning Degreasing and Cleansing Sand damaged areas as appropriate P400-P600 or red sanding pad Degreasing and Cleansing alternatively: Universal Cleaner for Plastics Fine Body Filler Plastic Body Filler Hardener Paste, red +2-3% min. at 20 C P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Plastics Primer Filler HS Filler- Hardener /-91 Reducer 4:1:1 ½ µm 20 min. at 20 C Topcoat HS 2K Topcoat 22 VOC VOC Hardener Reducer 2:1 + 10% 1.3mm µm 30 min. at 60 C 8h a t20 C alternatively: Glasurit HS 2K Topcoat 22 HS ( non-voc-compliant ) Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: Basecoat Metallics/Solids 55- (non-voc-compliant) 2 + ½ flash off until matt between spraycoats and before clear Clear HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, (non-voc-compliant) When using the clears or (non-voc-compliant), mix in 25% Softface Additive before adding hardener and reducer! The clears / / do not require Softface Additive Page 1 of 1

69 Refinishing with NON-Sanding Fillers grey/white/black /-38/-49 General information: D-1-3 NON-Sanding Filler can be mixed at any ratio with NON-Sanding Filler to produce different shades of grey. This may be useful especially when poor covering colours are involved (colour accuracy). Furthermore, this refinishing process is highly efficient because no filler sanding and drying is required. Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing alternatively: Wax and Silicone Remover Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer ( sand-through areas) Etch Primer Filler Hardener /-50 Reducer 1:1+30% mm 1-2 thin µm 10 min. at 20 C Primer Filler HS Non-Sanding Filler HS Filler Hardener /-216 Reducer 3:1: µm 10 min. at 20 C or mixture of: , white with , black Page 1 of 2

70 Refinishing with NON-Sanding Fillers grey/white/black /-38/-49 D-1-3 Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat ( non-voc-compliant ) 2 + ½ flash off until matt between spraycoats and before clear Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 5 min. after each spraycoat 30 min. at 60 C 8 min. alternatively: 22-HS Line Topcoat ( non-voc-compliant ) Clear HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, ( non-voc-compliant ) Page 2 of 2

71 D-2 Solid-colour direct-gloss refinishing with 22 Line Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Carefully sand transition areas Primer Filler Glasurit Primer Filler Pro HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min. P alternatively: HS Primer / Primer Filler Rinse all wet sanded areas with plenty of clean water. Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 5 min. after each spraycoat 30 min. at 60 C P min. alternatively: Glasurit HS 2K Topcoat ( non-voc-compliant ) Page 1 of 1

72 Metallic/solid-colour basecoat / clearcoat refinishing with 55 Line General information: D-2-1 Metallic (pearl effect) and solid-colour basecoat/clearcoat finishes consist of a basecoat that gives the colour an effect and a protecting clear coat that is applied wet on wet. These 2-stage paint systems allow to achieve particularly brilliant high-gloss and highly resistant finishes. Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Carefully sand transition areas Primer (sand-through areas) Etch Primer Filler Hardener /-50 Reducer 1:1+30% mm 1-2 thin µm 10 min. at 20 C Primer Filler HS Primer Filler /-56 HS Filler- Hardener 352- Reducer 4:1: mm µm 20 min. at 60 C 9 min. P800 P alternatively: HS Primer 285- / Primer Filler Rinse all wet sanded areas with plenty of clean water. Topcoat Line Basecoat, Metallics/Solids/ Pearl Effects (non VOCcompliant) 352- Reducer 2:1 + 10% µm Approx.10 min. Pearl effect finishes in particular can require the application of a 22 Line or 55 Line undercoat prior to finishing. Clear HS UV-Clear ( non VOCcompliant ) 929- HS Topcoat Hardener 352- Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min Page 1 of 1

73 D-3 Refinishing with Stone Chip and Underbody Protection water-borne General information: This refinishing process should be used in all repair jobs which require the application of corrosion protection and acoustical insulating material and the sealing of joints (for example when a new side panel or wing was mounted). Furthermore, the application of products will provide good stone chip protection on the front skirt and side sill panel. Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing alternatively: Wax and Silicone Remover Primer ( Prime sand-throughs and bare metal areas before applying product s) alternatively Primer Filler Etch Primer Filler Primer Filler Pro Hardener HS Filler- Hardener /-50 Reducer 352- Reducer 1:1+30% 5:1: mm mm 1-2 thin µm 1 thin µm 10 min. at 20 C min. at 20 C Stone Chip and Underbody Stone Chip and Underbody Protection,waterthinnable Apply in accordance with the Technical Data Sheet. Cleaning Degreasing and Cleansing and/or (when using water-based paints) P16 -P Cleaner alternatively: Wax and Silicone Remover Page 1 of 2

74 D-3 Refinishing with Stone Chip and Underbody Protection water-borne If required, finish sill areas with topcoat or basecoat and clear. Topcoat 22 VOC 22 Line HS 2K Topcoat, VOC 929- VOC Hardener 352- Reducer 2:1 + 10% µm 5 min. after each spraycoat 30 min. at 60 C 8 min. alternatively: 22-HS Line Topcoat ( non-voc-compliant ) Basecoat 90 Line Basecoat 93-E3 Adjusting Base 2:1 alternatively: 55 Line Basecoat (non-voc-compliant) 2 + ½ flash off until matt between spraycoats and before clear Clear HS Clear scratch resistant VOC 929- VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: Glasurit HS UV Clear, (non-voc-compliant) Page 2 of 2

75 D-4 Blend-in Refinishing System Glasurit 22 Line HS 2K Topcoat (non VOCcompliant) Properties: In principle, panel repairs with solid colours, including a complete refinish of the damaged body part, do not cause any problems. When colour differences beyond allowable limits are to be expected and when the areas to be re sprayed are not limited by trim strips or edges, the more appropriate method to overcome colour differences may be to blend in the damaged area, if required. This procedure can be considerably more efficient and economical than time-consuming colour matching Wax and Silicone Remover Flatting Paste sanding pad Wax and Silicone Remover 22 Line HS 2K Topcoat 2:1+10% Line HS 2K Topcoat 2:1+10% bar 1 fading out into the surrounding area 5 min. at 20 C Page 1 of 2

76 D-4 Blend-in Refinishing System Glasurit 22 Line HS 2K Topcoat (non VOCcompliant) 923- MS / HS Clear 2:1+10% min. at 60 C or Blending in on fade-out areas / clearcoat transition Blend-in Reducer bar min. at 60 C Page 2 of 2

77 Blend-in Refinishing System 22 Line HS 2K Topcoat VOC D-4-1 Properties: In general, panel repairs with solid colours including a complete refinish of the damaged body part do not cause any problems. When colour differences beyond allowable limits are to be expected, and when the areas to be refinished are not limited by trim strips or edges, it may be more advantageous to even out colour differences by means of a gradual blend-in. This procedure can be considerably more efficient and economical than time-consuming colour matching Wax and Silicone Remover Flatting Paste sanding pad Wax and Silicone Remover Wipe dry Glasurit 22 Line HS 2K Topcoat VOC 2:1+10% 1-2 Glasurit 22 Line HS 2K Topcoat VOC 2:1+10% bar 1 fading out into the surrounding area 5 min. at 20 C Page 1 of 2

78 Blend-in Refinishing System 22 Line HS 2K Topcoat VOC D HS Clear VOC 2:1+10% min. at 60 C For blending in on fade-out areas / clearcoat transition Blend-in Reducer bar min. at 60 C Page 2 of 2

79 Blend-in Refinishing System 55 Line Basecoat ( non VOC-compliant ) Properties: Blending in on the panel being repaired D-5 In principle, panel repairs with metallic basecoat/clearcoat systems are possible, and, as a rule, it is not necessary to respray adjacent body parts. When colour differences beyond allowable limits are to be expected and when the areas to be re sprayed are not limited by trim strips or edges, the more appropriate method to balance colour differences may be to blend in the damaged area and the adjacent part, if required.this procedure can be considerably more efficient and economical than time-consuming colour matching Wax and Silicone Remover Flatting Paste sanding pad Wax and Silicone Remover Wipe dry 55-B 500 Blending Clear 1 Not required in case of 55 Line Solid Colour Basecoat. 55 Line Basecoat 2: / bar 2 fading out into the surrounding area Flash off until mat Page 1 of 2

80 Blend-in Refinishing System 55 Line Basecoat ( non VOC-compliant ) D-5 55 Line Basecoat 2: / bar ½ to match effect Flash off until mat 923- MS / HS Clear 2:1+10% / min. at 60 C For blending in on fade-out areas / clearcoat transition Blend-in Reducer bar min. at 60 C Page 2 of 2

81 Blend-in Refinishing System 90 Line Basecoat D-5-1 Properties: In principle, panel repairs with metallic basecoat/clearcoat systems are possible, and, as a rule, it is not necessary to respray adjacent body parts. When colour differences beyond allowable limits are to be expected and when the areas to be re sprayed are not limited by trim strips or edges, the more appropriate method to balance colour differences may be to blend in the damaged area and the adjacent part, if required.this procedure can be considerably more efficient and economical than timeconsuming colour matching. Blending in on the panel being repaired Cleaner Wipe dry Soft backing-pad P P Cleaner Wipe dry 90-M50 Blending Clear 2:1 93-E3 or 93-E3 slow 2.0 bar 1 Not required in case of 90 Line Solid Colour Basecoat. 90 Line Basecoat 2:1 93-E3 or E3 slow bar 2 fading out into the surrounding area Flash off until mat Page 1 of 2

82 Blend-in Refinishing System 90 Line Basecoat D Line Basecoat 2:1 93-E3 or -E3 slow bar ½ to match effect Flash off until mat 923- HS Clear VOC 2:1+10% 2.0 bar min. at 60 C For blending in on fade-out areas / clearcoat transition Blend-in Reducer or Spot-Blender 1,3 mm 1,0-2,0 bar min. at 60 C Page 2 of 2

83 D-6 Blend-in Refinishing System Glasurit 55 Line Basecoat ( non VOC compliant ) In principle, panel repairs with metallic basecoat/clearcoat systems are possible, and, as a rule, it is not Properties: necessary to re spray adjacent body parts. When colour differences beyond allowable limits are to be expected and when the areas to be re sprayed are not limited by trim strips or edges, the more appropriate method to overcome colour differences may be to blend in the damaged area and the adjacent part, if required. This procedure can be considerably more efficient and economical than time-consuming colour matching. Blending-in on the adjacent panel Wax and Silicone Remover Flatting Paste sanding pad Wax and Silicone Remover 55 Line Basecoat 2: / ,0 bar 1 flash off until mat 55 B 500 Blending Clear 2.0-3,0 bar 1 Not required in case of 55 Line Solid Colour Basecoat Page 1 of 3

84 D-6 Blend-in Refinishing System Glasurit 55 Line Basecoat ( non VOC compliant ) 55 Line Basecoat 2: ,-91 1,3 mm 2,0-3,0 bar 1 fading out on both panels 55 Line Basecoat 2: , -91 2,0-3,0 bar 1 fading out towards the edge of the panel flash off until mat 55 Line Basecoat 2: , -91 1,3 mm bar ½ fading out on both panels Page 2 of 3

85 D-6 Blend-in Refinishing System Glasurit 55 Line Basecoat ( non VOC compliant ) 55 Line Basecoat 2: , -91 2,0-3,0 bar ½ to match effect 923- MS / HS Clear 2:1+10% / ,0 bar min. at 60 C Page 3 of 3

86 Blend-in Refinishing System Glasurit 55 Line Pearl Effect Basecoat ( non VOC-compliant ) D-6-1 Properties: Translucent pearl effect finishes cannot be repaired by edge-to-edge panel refinishing because different spraying techniques and film thicknesses give different effects. A successful repair requires large-scale blending into the adjacent surfaces. To obtain a perfect result the refinisher has to use the same ground coat colour and pearl effect basecoat that were used for the OE finish. Spot repairs on the panel being repaired do not give a satisfactory result. Always fade out on the adjacent panel(s) Wax and Silicone Remover Flatting Paste sanding pad Wax and Silicone Remover Solid Colour Ground Coat: 55 Line Basecoat 2: / Mask adjacent surfaces. Solid Colour Ground Coat: 55 Line Basecoat 2: / bar 1 fading out on neighbouring panel flash off until mat Page 1 of 2

87 Blend-in Refinishing System Glasurit 55 Line Pearl Effect Basecoat ( non VOC-compliant ) D Line Pearl Effect Basecoat 2: / flash off until mat 1 flash off until mat ½ flash off until mat 923- MS / HS Clear 2:1+10% / min. at 60 C Page 2 of 2

88 Blend-in Refinishing System Glasurit 90 Line Basecoat D-6-2 Properties: In principle, panel repairs with metallic basecoat/clearcoat systems are possible, and, as a rule, it is not necessary to re spray adjacent body parts. When colour differences beyond allowable limits are to be expected and when the areas to be re sprayed are not limited by trim strips or edges, the more appropriate method to overcome colour differences may be to blend in the damaged area and the adjacent part, if required. This procedure can be considerably more efficient and economical than time-consuming colour matching. Blending in on the adjacent panel Cleaner Soft backing pad P1000- P Cleaner 90 Line Basecoat 2:1* 93-E3 or E3 slow 2.0 bar 1 thin spraycoat flash off until mat * in the case of silver colours, add another 10-20% of 93-E3 (18-22 s DIN 4) 90-M50 Blending-clear 2:1 93-E3 or 93-E3 slow 2.0 bar 2 Apply two spray coats without flash-off between coats, creating an overlap near the edge of the neighbouring panel to achieve a softer transition Page 1 of 3

89 Blend-in Refinishing System Glasurit 90 Line Basecoat D Line Basecoat 2:1* 93-E3 or E3 slow 1,3 mm 1,5 2,0 bar 2 fading out on both panels * in the case of silver colours, add another 10 20% of 93-E3 (18-22 s DIN 4) 90 Line Basecoat 2:1* 93-E3 or E3 slow 2,0 bar 1 fading out towards the edge of the panel flash off until mat * in the case of silver colours, add another 10-20% of 93-E3 (18-22 s DIN 4) 90 Line Basecoat 2:1* 93-E3 or -E3 slow bar 1/2 fading out on both panels * in the case of silver colours, add another 10-20% of 93-E3 (18-22 s DIN 4) Page 2 of 3

90 Blend-in Refinishing System Glasurit 90 Line Basecoat D Line Basecoat 2:1* 93-E3 or -E3 slow 2.0 bar ½ fading out into the surrounding area * in the case of silver colours, add another 10-20% of 93-E3 (18-22 s DIN 4) 923- VOC Clear 2:1+10% / ,0 bar 1½ 2 30 min. at 60 C Page 3 of 3

91 D-6-3 Blend-in Repair System Glasurit 90 Line Pearl Effect Basecoat Properties: Translucent pearl effect finishes cannot be repaired by edge-to-edge panel refinishing because different spraying techniques and film thicknesses give different effects. A successful repair requires large-scale blending into the adjacent surfaces. To obtain a perfect result the refinisher has to use the same ground coat colour and pearl effect basecoat that were used for the OE finish. Spot repairs on the panel being repaired do not give a satisfactory result. Always fade out on the adjacent panel(s) Cleaner Flatting Paste sanding pad Cleaner Solid Colour Ground Coat: 90 Line Basecoat 2:1 93- E3 2 Mask adjacent surfaces. Solid Colour Ground Coat: 90 Line Basecoat 2:1 93- E bar 1 fading out on high neighbouring panel flash off until mat Page 1 of 2

92 D-6-3 Blend-in Repair System Glasurit 90 Line Pearl Effect Basecoat 90 Line Basecoat, Pearl Effects 2:1 93- E3 1 flash off until mat 1 flash off until mat ½ flash off until mat 923- VOC Clear 2:1+10% / min. at 60 C Page 2 of 2

93 Survey of processing pictographs E-1 Technical Information Pre-treatment see data sheet cleaning Mixing mixing ratio 1:1 for 2 components mixing ratio for 2 components mixing ratio for 3 components use mixing stick hardener addition Shake Spraycans before use Viscosity adjustment application viscosity Page 1 of 5

94 Survey of processing pictographs E-1 Application gravity gun number of spraycoats body-filling brushing roller coating aerosol Drying flash off drying time infrared ultraviolet Page 2 of 5

95 Survey of processing pictographs E-1 Sanding manual sanding wet manual sanding dry random orbital sander / wet (pneumatic) random orbital sander / dry (pneumatic) polishing Colour mixing stirring in mixing machine colour checking hang-on part blending in limited hiding power mixing formula being revised overall respray immiscible variants This color contains a Special Product. It can be ordered from your distributor. Special mixing colour. This colour can be ordered from your distributor Page 3 of 5

96 Survey of processing pictographs E-1 Colour colour for interior colour for engine compartment / boot colour for wheel rim and hubcap formula uses mixing base that is being phased out Multi-tone colour combination Mixing formula contains lead Textured color Mat color Tinted clear 1-coat solid full gloss color or base coat for multilayer color Ground coat Clear coat Three stage painting (multi-coat) Paint system Colour for accent Colour for stripe colour for roof colour for accessories Page 4 of 5

97 Survey of processing pictographs E-1 Storage protect from frost store in a cool place protect from humidity carefully seal container shelf life Page 5 of 5

98 Temperature table E-2 Which hardeners and which reducers should be used in 2K PU topcoat and in clears? The material combination (hardener and reducer) may be changed depending on temperature and object size. The hardeners and reducers recommended below for the various temperature ranges are for overall resprays. For panel repairs, select the material combination indicated for the next lower temperature range. Please also respect the latest technical information sheets! 22 HS 923-MS / HS 22 VOC 923-VOC :1 + 10% 2:1 + 10% 2:1 + 10% 2:1 + 10% 2:1 + 10% Spray viscosity DIN 4/ 20 C 20-22s 16-18s 20-24s 20-22s 18-20s from 15 C from 20 C from 25 C from 30 C Page 1 of 1

99 Glasurit Multi-Purpose Body Filler, white /-20K BF Application: Properties: Remarks: Coarse and fine body filler High solids content; universally suitable for use on steel sheet, galvanised steel, aluminium; fast drying, easy to sand, good adhesion Mix body filler and red hardener paste well before use (homogeneous colour, no marble effect). Do not exceed 3% of hardener. Excess peroxide will cause discoloration in the finish. 2004/42/IIB(b)(250)180: The EU limit value for this product ( product category: IIB.b ) in ready to use form is max 250 g/litre of VOC. The VOC content of this product is 180 g/litres. Application Coarse and fine body filler K Coarse and fine body filler Paint system Mixing ratio 100% by weight (can) 100% by weight K (cartridge) Hardener 2-3% by weight depending on hardener cartridge Reducer Potlife at 20 C 4-5 min. 4-5 min. Drying at 20 C 60 C Infrared (short wave) (medium wave) Sanding: orbital sander min min. 4 min min. P80/ Guide Coat P240 body-filled area and old paintwork 4 min min. P80/ Guide Coat P240 body-filled area and old paintwork Page 1 of 1

100 Glasurit Plastic Body Filler BF Application: Properties: Remarks: Flexible fine body filler for application to paintable plastics on cars, to cover smaller damages (scratches). Flexible, high solids content; universally suitable for use on all paintable plastics on cars, fast drying, easy to sand, good adhesion. Mix body filler and red hardener paste well before use (homogeneous colour, no marble effect). Do not exceed 3% of hardener. Excess peroxide will cause discoloration in the finish. 2004/42/IIB(b)(250)180: The EU limit value for this product ( product category: IIB.b ) in ready to use form is max 250 g/litre of VOC. The VOC content of this product is 180 g/litres. Application fine body filler Paint system Mixing ratio 100% by weight Hardener 2-3% by weight Reducer Potlife at 20 C 4-5 min. Drying at 20 C 60 C Infrared (short wave) (medium wave) Sanding: Orbital sander min. 15 min. 8 min min. P80/ Guide Coat P240/P320 body-filled area and old paintwork Page 1 of 1

101 Glasurit UP-Spray Filler grey BF Application: Properties: Fine body filler applied by spraying High build, very safe to spray, can be sprayed in thick coats Remarks: Shelf life: 8 months (at 20 C) Paint system Do not wet sand Prime sand-throughs and bare metal with Glasurit 2K SF Primer Do not apply on etch primer filler/wash primer (e.g VOC) or on substrates pre-treated with acid Store in a cool place 2004/42/IIB(b)(250)249: The EU limit value for this product ( product category: IIB.b ) in ready to use form is max 250 g/litre of VOC. The VOC content of this product is 249 g/litres. Mixing ratio 1.4 kg Hardener 50 cc cc below 15 C Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure as supplied Potlife at 20 C: min. -gravity-feed spray gun: mm bar 3 5 Film thickness: µm Number of spraycoats Drying at 20 C 60 C Infrared (short wave) (medium wave) Sanding: orbital sander If a film thickness of > 300 µm is required, a second spray body filler layer can be applied without intermediate sanding after having dried the first layer. 3 4h 30 min. 10 min min. P150 pre-sanding Guide Coat P240 fine sanding Page 1 of 1

102 Glasurit 1K Plastics Adhesion Primer, transparent P Application: Properties: Remarks: Adhesion primer for plastics Multi-purpose adhesion promoter suitable for all paintable plastics on cars Suitable primer surfacers: Glasurit 285-* HS fillers/primer fillers *= Add Softface Additive according to system S 3a. GRP parts: not required. Paint system VOC ready for use Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure < 840 g/l ready for use -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats apply 1-2 thin, but coherent coats Film thickness: approx. 10 µm Flash-off at 20 C 15 min. before filler application Page 1 of 1

103 Glasurit 1K Plastics Adhesion Primer (aerosol can) P Application: Properties: Adhesion primer for plastics Multi-purpose adhesion promoter supplied in an aerosol can, suitable for all paintable plastics on cars. Remarks: Suitable primer surfacers: Glasurit 285- HS fillers/ primer fillers** = Softface Additive GRP parts: no required. 2004/42/IIB(e)(840)688: The EU limit value for this product (product category: IIB.e) in readyfor-use form is max 840 grams of VOC per litre. The VOC content of this product is 688 g/l. Paint system Shaking 2 min Spraycoats 1-2 Film thickness 5-10 µm Flash off at 20 C approx. 15 min may affect processing and application of our products, these statements do not relieve processors from carrying out their own Glasuritstraße Page 1 of 1

104 Glasurit 2K SF Primer P Application: Primer for application of Properties: Remarks: - Very good anti-corrosive properties - Isolating primer For steel, aluminium and galvanised steel. 2004/42/IIB(c I)(540)520: The EU limit value for this product ( product category: IIB.c I ) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 520 g/litres. Application Primer Paint system Spreading rate: 400 m²/l at 1 µm Mixing ratio 4 : 1 : 1 100% by vol Hardener 25% by vol Reducer 25% by vol /-91/-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C: 3,5 hours -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 1 Film thickness µm Drying at 60 C 20 min. Infrared (short wave) 11 min Page 1 of 1

105 Glasurit 1K Primer Filler, dark grey, water-thinnable PF Application: Properties: Water-thinnable primer filler. Sealer for poorly cured old paintwork Sealer for TPA substrates. Can be used as guide coat (1:1 with Glasurit 93-E3) Contains less than 5% organic solvents Remarks: Minimum application temperature: 15 C. Drying heavily depends on temperature, humidity, air circulation and film thickness. Paint system Immerse spraygun heads in water when not working with the gun. Use for re-cleaning of working tools. Collect left-over paints and waste water, treat them with Coagulating Powder and dispose of them according to the relevant technical data sheets. Shelf life: 12 months. 2004/42/IIB(c I)(540)180: The EU limit value for this product ( product category: IIB.c I )in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 180 g/litres. Reducer + 10% 93-E3 Spreading rate: 366 m²/l at 1 µm Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C: 7 days -gravity-feed spray gun: mm bar / 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness µm Flash-off at 20 C approx. 5 min. between spraycoats, flash off until matt Drying at 60 C 20 C Infrared (short wave) (medium wave) Sanding: manual Exenter 30 min. 2 h; temperature min. 20 C, humidity max. 50% 3 min. 50% + 5 min. 100% min. P 800 P 400 clean again with Glasurit Cleaner Page 1 of 1

106 Glasurit Etch Primer Filler, light beige PF Application: Properties: Remarks: 1. Primer Application Primer / Primer filler Very good anti-corrosive properties, easy and quick sanding For steel, aluminium and galvanised steel. Do not recoat with polyester body filler! Do not use under ! 2004/42/IIB(c III)(780)760: The EU limit value for this product ( product category: IIB.c III ) in ready to use form is max 780 g/litre of VOC. The VOC content of this product is 760 g/litres. Primer Paint system Spreading rate: 100 m²/l at 1 µm Mixing ratio 1:1+30% 100% by vol Hardener 100% by vol Reducer 30% by vol /-50 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure 14 s Potlife at 20 C: 48 hours -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 1-2 Brushing 2 without thinner Film thickness µm Flash-off at 20 C approx. 10 min Page 1 of 2

107 Glasurit Etch Primer Filler, light beige PF 2. Primer Filler Application Primer filler Wet on wet Paint system Spreading rate: 105 m²/l at 1 µm Mixing ratio 2:1+10% 100% by vol :1+10% 100% by vol Hardener 50% by vol % by vol Reducer 10% by vol /-50 10% by vol /-50 Potlife at 20 C 48 hours 48 hours Spray viscosity DIN 4 at 20 C Gravity cup s s -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 4 3 Film thickness µm µm Flash-off at 20 C approx. 20 min. Drying at 20 C 60 C Infrared (short wave) (medium wave) 60 min. 20 min. 3 min min. Sanding P Page 2 of 2

108 Glasurit Primer Filler Pro, grey PF Application: Properties: Remarks: Application Primer/primer filler Suitable for steel, galvanised steel, aluminium, old paintwork and GRP/SMC. High corrosion protection, good weathering resistance and good finish. Can be applied under Glasurit 285- primer fillers and primers as anti-corrosion and adhesion primer for above mentioned substrates in Glasurit paint systems. Use Glasurit as guide coat (for a better sanding result). Clean the surface with Glasurit Degreasing and Cleansing Agent before applying ! 2004/42/IIB(e)(540)539: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 540 grams of VOC per litre. The VOC content of this product is 539 g/l. Primer filler Paint system Spreading rate 519 m²/l at 1 µm Mixing ratio 5 : 1 : 1 100% by vol Hardener 20% by vol Reducer 20% by vol , -50, -216 Spray viscosity DIN 4 at 20 C Potlife at 20 C Gravity cup Spraying pressure s 90 min spraygun: mm bar/0.7 bar at the nozzle Spraycoats ½+1 Film build µm Drying: 20 C 60 C Infrared (short wave) overnight (at least 15 C air temperature) 35 min 10 min Sanding by hand P 800 Sanding with random orb. sander P 400 may affect processing and application of our products, these statements do not relieve processors from carrying out their own Glasuritstraße Page 1 of 2

109 Glasurit Primer Filler Pro, grey PF Application High-build primer filler Primer Paint system Mixing ratio 5 : 1 : 1 100% by vol Hardener 20% by vol Reducer 20% by vol , -50, -216 Spray viscosity DIN 4 at 20 C Potlife at 20 C Gravity cup Spraying pressure s 90 min spraygun: mm bar/0.7 bar at the nozzle spraygun: mm bar/0.7 bar at the nozzle Spraycoats ½ thin coat (covering) Film build µm µm Flash-off at 20 C min Drying: 20 C 60 C overnight (at least 15 C air temperature) 35 min - - Infrared (short wave) 15 min - Sanding by hand P Sanding with random orb. sander P may affect processing and application of our products, these statements do not relieve processors from carrying out their own Glasuritstraße Page 2 of 2

110 Glasurit HS Primer Filler, grey PF Application: Properties: Efficient HS primer filler with excellent wet and dry sanding properties High solids content; fast drying; good corrosion protection, good weathering resistance and good finish Remarks: corresponds to grey shade of / can be mixed with Glasurit HS Primer Fillers black and white to achieve different grey shades. You can add Glasurit Racing Additive (see technical data sheet of ) to accelerate the drying process of Use as guide coat (for a better sanding result) 2004/42/IIB(c II)(540)539: The EU limit value for this product ( product category: IIB.c II) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 539 g/litres. Paint system Spreading rate: 425 m²/l at 1 µm Mixing ratio 4 : 1 : % by vol Hardener 25 % by vol , -56 Reducer 25 % by vol , -50, -216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife 20 C 1 h -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness µm Drying at 20 C 60 C Infrared (short wave) (medium wave) 3 h 20 min. 9 min min. Sanding: manual P 800 orbital sander P Page 1 of 1

111 Glasurit HS Primer Filler, black PF Application: Properties: Efficient HS primer filler with excellent wet and dry sanding properties High solids content; fast drying; good corrosion protection, good weathering resistance and good finish Remarks: corresponds to grey shade of / can be mixed with Glasurit HS Primer Fillers grey and white to achieve different grey shades. You can add Glasurit Racing Additive (see technical data sheet of ) to accelerate the drying process of /42/IIB(c II)(540)539: The EU limit value for this product ( product category: IIB.c II) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 539 g/litres. Paint system Spreading rate: 425 m²/l at 1 µm Mixing ratio 4 : 1 : % by vol Hardener 25 % by vol , -56 Reducer 25 % by vol , -50, -216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife 20 C 1 h -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness µm Drying at 20 C 60 C Infrared (short wave) (medium wave) 3 h 20 min. 9 min min. Sanding: manual P 800 orbital sander P Page 1 of 1

112 Glasurit HS Primer Filler, white PF Application: Properties: Efficient HS primer filler with excellent wet and dry sanding properties High solids content; fast drying; good corrosion protection, good weathering resistance and good finish Remarks: corresponds to grey shade of / can be mixed with Glasurit HS Primer Fillers grey and black to achieve different grey shades. Paint system You can add Glasurit Racing Additive (see technical data sheet of ) to accelerate the drying process of Use as guide coat (for a better sanding result) 2004/42/IIB(c II)(540)539: The EU limit value for this product ( product category: IIB.c II) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 539 g/litres. Spreading rate: 425 m²/l at 1 µm Mixing ratio 4 : 1 : % by vol Hardener 25 % by vol , -56 Reducer 25 % by vol , -50, -216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife 20 C 1 h -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness µm Drying at 20 C 60 C Infrared (short wave) (medium wave) 3 h 20 min. 9 min min. Sanding: manual P 800 orbital sander P Page 1 of 1

113 Glasurit Primer Filler PF Application: Properties: Remarks: Primer filler excellent spray ability and wet and dry sanding properties Use as guide coat (for a better sanding result) can be mixed with Glasurit Primer Filler to achieve different grey shades 2004/42/IIB(c II)(540)539: The EU limit value for this product (product category: IIB.c II) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 539 g/litres. Paint system Spreading rate: 425 m²/l at 1 µm Mixing ratio 4 : 1 : % by vol Hardener 25 % by vol , -56 Reducer 25 % by vol , -50, -216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife 20 C 1 h -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm; 2.0 bar Number of spraycoats 2 Film thickness µm Drying at 20 C at 60 C Infrared (short wave) (medium wave) Sanding: manual 3 h 30 min. 8 min min. P 800 orbital sander P Page 1 of 1

114 Glasurit Primer Filler, white PF Application: Properties: Remarks: Primer filler excellent spray ability and wet and dry sanding properties Use as guide coat (for a better sanding result) can be mixed with Glasurit Primer Filler to achieve different grey shades 2004/42/IIB(c II)(540)539: The EU limit value for this product (product category: IIB.c II) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 539 g/litres. Paint system Spreading rate: 425 m²/l at 1 µm Mixing ratio 4 : 1 : % by vol Hardener 25 % by vol , -56 Reducer 25 % by vol , -50, -216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife 20 C 1 h -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm; 2.0 bar Number of spraycoats 2 Film thickness µm Drying at 20 C at 60 C Infrared (short wave) (medium wave) Sanding: manual 3 h 30 min. 8 min min. P 800 orbital sander P Page 1 of 1

115 Glasurit Primer Filler, black PF Application: Properties: Primer filler excellent sprayability, good sagging resistance, high build and wet and dry sanding properties Remarks: can be mixed with Glasurit Primer Filler to achieve different grey shades 2004/42/IIB(c II)(540)539: The EU limit value for this product (product category: IIB.c II) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 539 g/litres. Paint system Spreading rate: 425 m²/l at 1 µm Mixing ratio 4 : 1 : % by vol Hardener 25 % by vol , -56 Reducer 25 % by vol , -50, -216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife 20 C 1 h -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm, 2.0 bar Number of spraycoats 2 Film thickness µm Drying at 20 C at 60 C Infrared (short wave) (medium wave) Sanding: manual 3 h 30 min. 8 min min. P 800 orbital sander P /2012 Page 1 of 1

116 Glasurit 2K Plastics Primer Filler PF Application: Properties: Primer and primer filler for the economical repair of all paintable plastics on cars Good adhesion on all paintable plastics used in car production. Suitable for use as an adhesion promoter in three stage systems and also as a primer filler under Glasurit topcoat systems Remarks: 30 minutes of forced drying at 60 C are necessary when the product is used as a sanding filler. 2004/42/IIB(c I)(540)539: The EU limit value for this product ( product category: IIB.c I ) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 539 g/litres. Primer Filler Primer Paint System Spreading rate: Mixing ratio 4 : 1 :1 100% by vol Hardener 25% by vol Reducer 25% by vol /-91 Spray viscosity DIN 4 20 C Gravity cup Spraying pressure s Potlife at 20 C 3.5 h -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats ½ Film thickness µm approx. 20 µm Flash-off at 20 C 20 min. 20 min Page 1 of 1

117 Glasurit Epoxy Primer Filler,grey PF Application: Properties: Remarks: 1. Primer Filler Application Primer filler/ wet-on-wet primer filler /adhesion promoter Good corrosion protection, high build, good finish, rub-resistant with Glasurit Wax and Silicone Remover Can be tinted with max. 10% of CV Primer Tinting Paste, black (mixture code: G). Minimum temperature for air drying: +15 C. Best possible finish if VOC is force-dried. When being used as adhesion promoter, VOC can be filled with Glasurit 839- knifing fillers or Glasurit Brushing Body Filler after 3 hours at 20 C. 2004/42/IIB(c I)(540)459: The EU limit value for this product ( product category: IIB.c I ) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 459 g/litres. Primer filler Paint system Mixing ratio 4:1:1 100% by vol Spreading rate: 425 m²/l at 1 µm Hardener 25% by vol Reducer 25% by vol , -216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C: 8 hours -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Drying at 20 C 60 C Infrared (short wave) (medium wave) 8 hours 30 min. 11 min min. Sanding: P 800 orbital sander P Page 1 of 2

118 Glasurit Epoxy Primer Filler,grey PF 2. High-build primer / adhesion primer Application wet on wet surfacer Adhesion primer Paint system Spreading rate 425 m²/l at 1 µm 425 m²/l at 1 µm Mixing ratio 4:1:1 100% by vol :1:1 100% by vol Hardener 25% by vol % by vol Reducer 25% by vol , % by vol , -91 Potlife at 20 C 8 hours 8 hours Spray viscosity DIN 4 at 20 C s s Gravity cup gravity-feed spray gun: bar / 0.7 bar at the nozzle -gravity-feed spray gun: mm 2.0 bar Number of spraycoats ½ Film thickness µm µm Flash off 20 C 20 min min Page 2 of 2

119 Glasurit Epoxy Primer Filler grey (aerosol can) PF Application: Properties: Remarks: 2K primer filler supplied in an aerosol can for use in automotive refinishing Primer filler for small sand-throughs to the bare metal Anti corrosion primer under Glasurit 285- primer fillers / fillers (do not apply under !) Good corrosion protection, good build 2004/42/IIB(e)(840)546: The EU limit value for this product (product category: IIB.c I) in readyfor-use form is max 840 grams of VOC per litre. The VOC content of this product is 546 g/l. Application Primer Primer Filler Paint system Shake Potlife at 20 C Activate hardener cartridge in 2K aerosol can Shake for 3 min 48 h Spraycoats 1-2 Film thickness µm Flash off at 20 C min - Infrared (short wave) 11 min Sanding - P 800 may affect processing and application of our products, these statements do not relieve processors from carrying out their own Glasuritstraße Page 1 of 1

120 Glasurit HS Non-Sanding Filler, grey F Application: Properties: Remarks: Wet-on-wet surfacer for economical repairs No sanding and no drying times; very safe to spray; good finish, good weathering resistance Before filler application: fine sand body-filled areas and old paintwork with P320 (dry). Use Guide Coat. No need to sand new e-coated parts Prime sand-throughs with Glasurit etch primer filler. Parts coated with can be overcoated without intermediate sanding for up to 5 days 2004/42/IIB(c li)(540)530: The EU limit value for this product ( product category: IIB.c Il ) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 530 g/litres. Paint system Spreading rate: 331 m²/l at 1 µm Mixing ratio 3 : % by vol Hardener 33% by vol , -55 Reducer 33% by vol /-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats Flash-off at 20 C s Potlife at 20 C: 2 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle 2 (one on body-filled area and one on entire surface to be painted) Compliant gravity-feed spray gun: mm 2.0 bar 10 min. solids / min. topcoat/basecoat metallic (matt) Film thickness: approx µm Page 1 of 1

121 Glasurit HS Non-Sanding Filler, white F Application: Properties: Remarks: Wet-on-wet surfacer for economical repairs No sanding and no drying times; very safe to spray; good finish, good weathering resistance To use in every mixing ratio with Glasurit Non-Sanding Filler black , to get different grey colors. Before filler application: fine sand body-filled areas and old paintwork with P320 (dry). Use Guide Coat. No need to sand new e-coated parts Prime sand-throughs with Glasurit etch primer filler Parts coated with can be overcoated without intermediate sanding for up to 5 days 2004/42/IIB(c li)(540)530: The EU limit value for this product ( product category: IIB.c Il ) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 530 g/litres. Paint system Spreading rate: 331 m²/l at 1 µm Mixing ratio 3 : % by vol Hardener 33% by vol , -55 Reducer 33% by vol /-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats Flash-off at 20 C s Potlife at 20 C: 2 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle 2 (one on body-filled area and one on entire surface to be painted) Compliant gravity-feed spray gun: mm 2.0 bar Film thickness: approx µm 10 min. solids / min. topcoat / basecoat metallic (matt) Page 1 of 1

122 Glasurit HS Non-Sanding Filler, black F Application: Properties: Remarks: Wet-on-wet surfacer for economical repairs No sanding and no drying times; very safe to spray; good finish, good weathering resistance To use in every mixing ratio with Glasurit Non-Sanding Filler white to get different grey colors. Before filler application: fine sand body-filled areas and old paintwork with P320 (dry). Use Guide Coat. No need to sand new e-coated parts Prime sand-throughs with Glasurit etch primer filler. Parts coated with can be overcoated without intermediate sanding for up to 5 days 2004/42/IIB(c li)(540)535: The EU limit value for this product ( product category: IIB.c Il ) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 535 g/litres. Paint system Spreading rate: 331 m²/l at 1 µm Mixing ratio 3 : % by vol Hardener 33% by vol , -55 Reducer 33% by vol /-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats Flash-off at 20 C s Potlife at 20 C: 2 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle 2 (one on body-filled area and one on entire surface to be painted) Compliant gravity-feed spray gun: mm 2.0 bar Film thickness: approx µm 10 min. solids / min. topcoat / basecoat metallics (matt) Page 1 of 1

123 Glasurit HS Tintable Filler F Application: Transparent filler component which, on tinting with Glasurit 22 Line HS 2K Topcoat VOC, is used as a coloured filler. Suitable as a sanding filler or wet-on-wet surfacer. Use with colours that have poor hiding power, or as a coloured filler for areas exposed to stone chipping. Properties: Helps to save labour and topcoat material. Helps to use up rests of 22 Line VOC Topcoat. Remarks: When you use as a wet-on-wet surfacer, the only suitable primer is Glasurit VOC HS Thermo Primer Filler. Never use 22 Line mixing bases on their own, be sure to mix them with 522-M0 or 522-M0/35 first! The mixture of Glasurit HS Tintable Filler with Glasurit 22 Line VOC Topcoat must be stirred immediately! Carefully reseal cans, or put on a stirring lid and place them on the mixing machine X). The filler can also be used to finish plastics if Glasurit Softface Additive is added to mixture A or B, at a ratio of 4:1 or 2:1 by volume, respectively. 2004/42/IIB(c I)(540)530: The EU limit value for this product ( product category: IIB.c I ) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 530 g/litres. 1. Sanding filler Application Paint system Sanding filler Mixing ratio Step 1 Step 2 A) 2 : 1 100% by vol % by vol. 22 Line VOC X) 4 : 1 : 1 100% by vol. mixture A) Hardener 25% by vol , -55 Spreading rate: 439 m²/l at 1 µm Reducer 25% by vol /-50/-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C: 1 hour -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Drying at 20 C 60 C Infrared (short wave) (medium wave) 4 hours 40 min. Sanding P min min. orbital sander P 400 (only after drying over night or for 40 min. at 60 C) Page 1 of 2

124 Glasurit HS Tintable Filler F 2. Wet-on-wet surfacer Application Wet-on-wet surfacer Paint system Spreading rate: 423 m²/l at 1 µm Mixing ratio Step 1 Step 2 B) 100% by vol % by vol. 22 Line VOC X) 2 : % 100% by vol. mixture B) Hardener 50% by vol , -55 Reducer 10% by vol /-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats Flash-off at 20 C 18 s Potlife at 20 C: 2 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle 2 (one on body-filled area and one on entire surface to be painted) min. Compliant gravity-feed spray gun: mm 2.0 bar Film thickness: approx. 30 µm Page 2 of 2

125 Glasurit 22 Line HS 2K Topcoat 22- HS T Application: Properties: Direct gloss HS solid-colour topcoat High solids content; efficient; outstanding weathering resistance, yellowing resistance, hardness; very good curing; very good gloss and build Remarks: Use hardeners and reducers depending on temperature and object size. Do not use mixing bases on their own, but always with 522-M0 Mixing Clear! Paint system VOC ready for use > 420 g/l Spreading rate: 390 m²/l at 1 µm Mixing ratio Weigh in according to mixing formula. 2 : %, use 100% by vol. 22 Line Hardener 50% by vol /-91/-94 Reducer 10% by vol /-50/-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure approx s -gravity-feed spray gun: bar 0.7 bar at the nozzle Potlife at 20 C: 2-3 hours Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Hardener: Drying at 20 C 60 C Infrared (short wave) (medium wave) normal fast slow 8 hours 6 hours 10 hours 30 min. 20 min. 35 min. 8 min min Page 1 of 1

126 Glasurit 22 Line HS 2K Topcoat, VOC 22-VOC T Application: Properties: Direct gloss HS solid-colour topcoat High solids content; efficient; outstanding weathering resistance, yellowing resistance, hardness; very good curing; very good gloss and build Remarks: Select reducers according to temperature and size of object. Do not use mixing bases on their own, but always with 522-MC35 Mixing Clear (4:1)! Paint system 2004/42/IIB(d)(420)419: The EU limit value for this product ( product category: IIB.d ) in ready to use form is max 420 g/litre of VOC. The VOC content of this product is 419 g/litres. Mixing ratio Weight in according to mixing formula. 2 : %, use 100% by vol. 22 Line VOC Spreading rate: 475 m²/l at 1 µm Hardener 50% by vol , -31, -34 Reducer 10% by vol /-50/-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure approx s Potlife at 20 C: 2 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar 2 Film thickness: µm Number of spraycoats ½ + 1 can be applied to vertical surfaces (no flash-off between coats required) Film thickness: approx. 50 µm Flash-off at 20 C approx. 5 minutes after each spray coat Drying at 20 C 60 C Infrared (short wave) (medium wave) 8 hours 30 min. 8 min min Page 1 of 1

127 Glasurit 55 Line Basecoat, Metallics/Solids/Pearl Effects 55- T Application: Properties: Metallic and solid colour basecoat/clearcoat finishing Wet-on-wet process with: Glasurit 923- clears Very good hiding power, short flash-off times, high efficiency Remarks: Only use the clears recommended for 55 Line basecoats. Paint system VOC ready for use > 420 g/l Spreading rate: 115 m²/l at 1 µm Mixing ratio 2 : 1 100% by vol. 55 Line Metallics/Solids Reducer 50% by vol /-91/-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats Flash-off at 20 C approx s -gravity-feed spray gun: bar 0.7 bar at the nozzle 2 (spray to cover) + ½ to match the effect approx. 10 min. until matt Potlife at 20 C: 48 hours for RFU mixture Compliant gravity-feed spray gun: mm 2.0 bar Film thickness: approx µm Page 1 of 1

128 90 Line Basecoat, Metallics/Solids/Pearl Effects 90- T Application: Properties: Remarks: Metallic and solid-colour basecoat/clearcoat finishing. Wet-on-wet process with Glasurit 923- Clear. Very good hiding power, high efficiency. Water-thinnable, less than 10% organic solvents. Mixing formulas with 90-M4 and mixing bases are available to cover the whole range of colours needed in automotive refinishing. At rather high temperatures or when refinishing large surfaces, it is possible to replace 90-M4 by 90-M4 slow, while replacing 93-E3 Adjusting base by 93-E3 slow at the same time. Mixtures will keep for up to 6 months when stored in plastic containers or cans coated inside. Flash-off times can be reduced significantly by using appropriate air blow equipment. Flash-off time before application of 923- Clear: 2-3 min. (until surface is mat). 2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max 420 grams of VOC per litre. The VOC content of this product is 419 g/l. Paint system Spreading rate: 130 m²/l at 1 µm Mixing ratio Reducer Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats Flash-off at 20 C Intermediate drying Drying at 20 C Blow dry with Dry Jet Sanding 2 : 1 100% by vol. 90 Line Metallics/Solids (acc. to mixing formula) 50% by vol. 93-E3 Adjusting Base * (stir IMMEDIATELY after having added adjusting base) *When using 90-M4 slow in the mixing formula, 93-E3 slow must also be used. approx s Potlife at 20 C gun: bar / 0.7 bar at the nozzle 2 (spray to cover) + ½ to match the effect Approx. 5 min. after each spraycoat. Flash off until mat after each spraycoat. Compliant gravity-feed gun mm, 2.0 bar Film thickness: µm Remove dust nibs by dry sanding; gently fade out applying mist coat afterwards Page 1 of 1

129 Glasurit 90 Interior Color System Metallics/Solids/Pearl Effects 90-IC 440 T Application: Reproduction of mat or silky mat direct-gloss finishes (to which no clearcoat will be applied) from the 90 Line mixing system. For refinishing engine compartments and boots which have a mat finish. Properties: Remarks: Mixing formulas with 90-IC 440 mixing clear and mixing bases are available to cover the whole range of colours needed in automotive refinishing. Substrates/Pre-treatment: Solvent-resistant old paintwork, e-coated substrates, Glasurit 285- or 801- primer fillers/surfacers Clean surfaces with / sand with P400 / clean again with For e-coated substrates that are difficult to reach, cleaning with is sufficient. Prime bare metal areas with Glasurit Mixing formulas that contain 90-M5, 93-E3 or 11-E waterborne mixing bases cannot be used with 90-IC /42/IIB(e)(840)839: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840 grams of VOC per litre. The VOC content of this product is 839 g/l. Paint system Mixing ratio Reducer Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure 2 : + 1+5% 100% by vol. 90- Metallics/Solids (Replace 90-M4 by 90-IC 440 in the mixing formula.) 50% by vol , -50, % by vol. 93-IC 330 approx s gun: bar /0.7 bar at the nozzle Spreading rate: 130 m²/l at 1 µm Potlife at 20 C: 4 h Compliant gravity-feed gun: mm, 2.0 bar Number of spraycoats 2 Film thickness: µm Flash-off at 20 C Approx. 5 min. after each spraycoat. Drying at 20 C 60 C 15 min. dust-free and ready for masking 3 h ready for assembly 20 min. ready for assembly Page 1 of 1

130 Glasurit HS Clear VOC C Application: Properties: HS clear for 90 Line basecoat / clear coat systems. High solids content, excellent weathering resistance; outstanding finish, resistance to yellowing, hardness; fast drying, polishing and tape resistance. Remarks: Select hardener and reducer according to ambient temperature and size of object to be painted. 2004/42/IIB(d)(420)419: The EU limit value for this product ( product category: IIB.d ) in ready to use form is max 420 g/litre of VOC. The VOC content of this product is 419 g/litres. Paint system Spreading rate: 320 m²/l at 1 µm Mixing ratio 2 : 1 +10% 100% by vol Hardener 50% by vol /-31/-34 Reducer 10% by vol /-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C: 1 hour -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Flash-off at 20 C 3 minutes between spraycoats Drying at 20 C 60 C Infrared (short wave) (medium wave) 10 hours 30 min. 8 min min Page 1 of 1

131 Glasurit MS Clear extra mat C Application: Properties: Two-pack clear for mat basecoat/clearcoat finishes Extra mat, plasticised (gloss: 22 ± 3 at an angle of 60 degrees) Remarks: Select hardener and reducer according to ambient temperature and size of object to be painted. Suitable for the repair of extremely mat OEM finishes. Suitable for finishing bumpers, etc. Can be used without Softface Additive! 2004/42/IIB(e)(840)700: The EU limit value for this product ( product category: IIB.e ) in ready to use form is max 840 g/litre of VOC. The VOC content of this product is 700 g/litres. Paint system Spreading rate: 240 m²/l at 1 µm Mixing ratio 2 : 1+ 10% 100% by vol with VOC hardeners (weight): 100 g Hardener 50% by vol / g /-33/-34 Reducer 10% by vol g Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure approx s Potlife at 20 C 4 h -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Flash-off at 20 C Flash off until mat after each spraycoat and before baking. Drying at 20 C 60 C Infrared (short wave) (medium wave) 7 h 30 min. 8 min min Page 1 of 1

132 Glasurit MS Clear, mat elastified C Application: Properties: Two-pack clear for mat basecoat/clearcoat systems on plastics Silky matt, elastified (gloss: 53 ± 5 at an angle of 60 degrees) Remarks: Use hardeners and reducers depending on ambient temperature and size of object to be painted. Suitable for the repair of silky mat OEM finishes. Suitable for finishing bumpers, etc. 2004/42/IIB(e)(840)700: The EU limit value for this product ( product category: IIB.e ) in ready to use form is max 840 g/litre of VOC. The VOC content of this product is 700 g/litres. Paint system Spreading rate: 300 m²/l at 1 µm Mixing ratio 2 : 1+ 10% 100% by vol with VOC hardeners (weight): 100 g Hardener 50% by vol /-91/ g /-33/-34 Reducer 10% by vol g Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure approx s -gravity-feed spray gun: bar 0.7 bar at the nozzle Potlife at 20 C: 4 hours Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Flash-off at 20 C Flash off until mat after each spraycoat and before baking. Drying at 20 C 60 C Infrared (short wave) (medium wave) 8 hours 30 min. 8 min min Page 1 of 1

133 Glasurit HS UV Clear C Application: Properties: HS clear for basecoat/clearcoat finishes Improved UV protection to optimise yellowing resistance in extreme sunlight, high solids content, fast curing, good polishing behaviour and tape resistance Remarks: Select hardener and reducer according to ambient temperature and size of object to be painted. Application in one spraycoat (on vertical surfaces): use 2:1 mixing ratio. Paint system VOC ready for use > 420 g/l Spreading rate: 265 m²/l at 1 µm Mixing ratio 2 : 1 +10% 100% by vol Hardener 50% by vol /-91/-94 Reducer 10% by vol /-50/-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife 20 C: 4 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Flash-off at 20 C 2-3 minutes after each spraycoat Drying at 20 C 60 C Infrared (short wave) (medium wave) 8 hours 30 min. 8 min min Page 1 of 1

134 Glasurit HS-Universal-Clear VOC C Application: Properties: HS clear for 90 Line basecoat / clear coat systems. High solids content, safe to spray, excellent flow and levelling, fast drying, excellent surface hardness, polishing behaviour and tape resistance. Remarks: Select hardener and reducer according to ambient temperature and size of object to be painted. 2004/42/IIB(d)(420)419: The EU limit value for this product ( product category: IIB.d ) in ready to use form is max 420 g/litre of VOC. The VOC content of this product is 419 g/litres. Paint system Spreading rate: 330 m²/l at 1 µm Mixing ratio 2 : 1 +10% 100% by vol Hardener 50% by vol /-31/-34 Reducer 10% by vol /-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats s Potlife at 20 C: 2 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar 2 Film thickness: µm ½ + 1 can be applied to vertical surfaces (no flash-off between coats required) Film thickness: approx. 50 µm Flash-off at 20 C 3 minutes between spraycoats Drying at 20 C 60 C Infrared (short wave) (medium wave) 10 hours 30 min. 8 min min Page 1 of 1

135 Glasurit HS RACING CLEAR VOC C Application: Properties: Remarks: HS clear for 90 Line basecoat / clearcoat systems. For use in quick repair jobs, especially on single panels or for Spot Repair. Fast drying, excellent polishing behaviour. Select hardener, reducer and reducer percentage according to ambient temperature and size of object to be painted. 2004/42/IIB(d)(420)419: The EU limit value for this product ( product category: IIB.d ) in ready to use form is max 420 g/litre of VOC. The VOC content of this product is 419 g/litres. Paint system Spreading rate: 330 m²/l at 1 micron Mixing ratio 2 : % 100% by vol Hardener 50% by vol /-33 Reducer 10% by vol /-91-/216 (depending on application conditions) Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C 45 min. (929-31) -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 ½ + 1 can be applied to vertical surfaces (no flash-off between coats required) Film thickness: µm Flash-off at 20 C 1-2 min. after first spraycoat Drying at 60 C Infrared (short wave) (medium wave) Polishing = 20 min = 25 min. 8 min min Page 1 of 1

136 Glasurit MS Racing Clear C Application: Properties: Remarks: MS clear for basecoat / clearcoat systems. For use in quick repair on single panels or in spot repairs. Fast curing, even when air dried at 20 C, very good polishing behaviour Select hardener, reducer and reducer percentage according to ambient temperature and size of object to be painted. Paint system VOC ready for use > 420 g/l Spreading rate: 215 m²/l at 1 µm Mixing ratio 2 : % 100% by vol Hardener 50% by vol /-93 Reducer 10-30% by vol /-91-/216 (depending on application) Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure 16 s Potlife at 20 C: 4 h (929-93) -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2-3 Film thickness: µm Drying at 20 C 60 C Infrared (short wave) (medium wave) Tack-free Polishable = 1 hour = 2 hours = 2 hours = 4 hours = 15 min = 20 min. 8 min min Page 1 of 1

137 Glasurit MS Clear C Application: Properties: Remarks: MS clear for basecoat / clearcoat systems Fairly high solids content (medium solid), outstanding resistance to weathering and yellowing, excellent hardness, fast drying and tape resistance Select hardener and reducer according to ambient temperature and size of object to be painted. Paint system VOC ready for use > 420 g/l Spreading rate: 220 m²/l at 1 µm Mixing ratio 2 : % 100% by vol Hardener 50% by vol /-93/-94 Reducer 10% by vol /-50/-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C: 3 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Flash-off at 20 C approx. 5 minutes after each spraycoat Drying at 20 C 60 C Infrared (short wave) (medium wave) 5 hours 30 min. 8 min min Page 1 of 1

138 Glasurit HS Multi Clear C Application: Properties: HS clear for basecoat / clearcoat systems High solids content; excellent resistance to weathering; outstanding finish, resistance to yellowing, hardness; fast drying, good polishing behaviour and tape resistance Remarks: Select hardener and reducer according to ambient temperature and size of object to be painted. Application in one spraycoat (on vertical surfaces): use 2:1 mixing ratio. Paint system VOC ready for use > 420 g/l Spreading rate: 260 m²/l at 1 µm Mixing ratio 2 : % 100% by vol Hardener 50% by vol /-91/-94 Reducer 10% by vol /-50/-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C: 4 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Flash-off at 20 C 2-3 minutes after each spraycoat Drying at 20 C 60 C Infrared (short wave) (medium wave) 8 hours 30 min. 8 min min Page 1 of 1

139 Glasurit HS-Multi-Clear VOC C Application: Properties: HS clear for 90 Line basecoat / clear coat systems. High solids content, safe to spray, excellent flow and good levelling, outstanding appearance for highquality automotive finishes. The product stands out for fast drying, excellent surface hardness, polishing behaviour and tape resistance. Remarks: Select hardener and reducer according to ambient temperature and size of object to be painted. 2004/42/IIB(d)(420)419: The EU limit value for this product ( product category: IIB.d ) in ready to use form is max 420 g/litre of VOC. The VOC content of this product is 419 g/litres. Paint system Spreading rate: 330 m²/l at 1 µm Mixing ratio 2 : 1 +10% 100% by vol Hardener 50% by vol /-31/-34 Reducer 10% by vol /-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats s Potlife at 20 C: 2 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar 2 Film thickness: µm ½ + 1 can be applied to vertical surfaces (no flash-off between coats required) Film thickness: approx. 50 µm Flash-off at 20 C 3 minutes between spraycoats Drying at 20 C 60 C Infrared (short wave) (medium wave) 10 hours 30 min. 8 min min Page 1 of 1

140 Glasurit HS Clear scratch-resistant VOC C Application: Properties: Extremely scratch-resistant HS clear for 90 Line basecoat / clearcoat systems. High solids content; extremely scratch-resistant; outstanding weathering and yellowing resistance, excellent finish quality, quickly ready for polishing and masking. Remarks: Suitable for repairing extremely scratch-resistant original finishes. Select hardener and reducer according to ambient temperature and size of object to be painted. 2004/42/IIB(d)(420)419: The EU limit value for this product ( product category: IB.d ) in ready to use form is max 420 g/litre of VOC. The VOC content of this product is 419 g/litres. Paint system Spreading rate: 335 m²/l at 1 µm Mixing ratio 2 : % 100% by vol Hardener 50% by vol /-31/-34 Reducer 10% by vol /-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C: 1 h -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: µm Flash-off at 20 C 3 5 minutes between spraycoats Drying at 20 C 60 C Infrared (short wave) (medium wave) 10 h 30 min. 8 min min Page 1 of 1

141 Glasurit Tri-coat-Additive 90-M5 X Application: Additive for 3step colours used in 90 Line mixing formulas to produce translucent effects. Remarks: 2004/42/IIB(d)(420)419: The EU limit value for this product ( product category: IIB.d ) in ready to use form is max 420 g/litre of VOC. The VOC content of this product is 419 g/litres. Paint system Mixing ratio Reducer Spray viscosity DIN 4 at 20 C 90 Line Metallics/Solids (acc. to mixing formula) 100% by vol. 90- (mixingformula incl. 90-M5) 50% by vol. 93-E3 or 93-E3 slow Adjusting Base (stir IMMEDIATELY after having added adjusting base) s Gravity cup Spraying pressure -gravity-feed spray gun: 2.0 bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 + ½ to match effect Film thickness: µm Flash-off at 20 C Intermediate drying Drying at 20 C Blow dry with Dry Jet approx. 5 minutes after each spraycoat Flash off until mat after each spraycoat Page 1 of 1

142 Glasurit Blending Clear 90-M50 X Application: Properties: Glasurit 90-M50 Blending Clear is used for blending in metallic and solid colour Glasurit 90 Line water-borne basecoats. It helps to achieve a smooth homogeneous overspray area in the fade-out zone, avoiding dark shadows around the repair area. Remarks: The spray gun can be used for 90-M50 Blending Clear and 90 Line Basecoat without having to be cleaned in between. 2004/42/IIB(d)(420)419: The EU limit value for this product ( product category: IIB.d ) in ready to use form is max 420 g/litre of VOC. The VOC content of this product is 419 g/litres. Paint system Mixing ratio Reducer Spray viscosity DIN 4 at 20 C 2 : 1, use 100% by vol. 90-M50 50% by vol. 93-E3 or 93-E3 slow Adjusting Base (stir IMMEDIATELY after having added adjusting base) s Gravity cup Spraying pressure -gravity-feed spray gun: 2.0 bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats Flash-off at 20 C Application without intermediate flash off time with two coats. In this case the second coat will overlap the first coat to achieve a smother edge. none Page 1 of 1

143 Glasurit Cleaner X Application: 1. Glasurit Cleaner to clean surfaces and blend-in areas prior to the application of Glasurit C Primer Filler and Glasurit 90 Line metallic or solid colour basecoat. The cleaner acts as an anti-static agent and reduces dust settling during topcoat application on plastic parts. Can be used to clean sprayguns. Rinse clean spraying equipment with Cleaner. Properties: Good cleaning properties Remarks: Application Soak a lint-free cloth with and wipe the surfaces to be refinished or spray onto the surfaces to be refinished and wipe them with a lint-free cloth. Anti-static effect (for plastics refinishing) Glasurit Cleaner to clean substrates before applying Glasurit C Primer Filler or Glasurit 90 Line metallic or solid colour basecoat; to clean substrates after fine sanding of surfaces primed with Glasurit C Primer Filler; is used as an anti-static agent prior to topcoat application (especially on plastic parts); to clean sprayguns before they are used to apply Glasurit C Primer Filler or Glasurit 90 Line metallic or solid colour basecoat. 2004/42/IIB(a II)(200)198: The EU limit value for this product ( product category: IIB.a II ) in ready to use form is max 200 g/litre of VOC. The VOC content of this product is 198 g/litres. Paint system Page 1 of 1

144 700-7 Coagulating Powder X Application: When using water-borne products such as: - Glasurit 90 Line Basecoat, Metallics/Solids - Glasurit K Primer Filler - Glasurit Stone Chip and Underbody Protection - Glasurit Texture Finish the water used to clean working tools should be collected in suitable containers. These containers must not get in touch with solvents. Use of Coagulating Powder: Add 2 or 3 scoops of Coagulating Powder (approx. 75 g) per about 10 litres waste water (scatter the powder to distribute the particles evenly and to increase efficiency) and stir briefly. After a short interval, the solids will start to coagulate and can then be separated from the liquid by filtering, for example through filter mats or appropriate sieves (with a mesh size of about microns). When the contaminant concentration in the waste water is very high (i.e., when the water has not become clear after about 15 minutes), add more Coagulating Powder. There is no risk of overdosing with The coagulated substance must be disposed of in the same way as solvent-borne paint waste. The clear, aqueous phase may be discharged into the public sewage system subject to local waste-water regulations. When you are not sure, consult the competent local authorities. Properties: Glasurit Coagulating Powder is used to precipitate solids from the water used to clean working tools with which water-based products were processed. Remarks: Once the coagulated substance has been separated, the clear, aqueous phase can be used again for pre-cleaning sprayguns, which are finally rinsed with fresh tap water. Paint system Page 1 of 1

145 Glasurit Degreasing and cleansing agent X Application: 1. Glasurit Degreasing and cleansing agent to clean surfaces to be refinished. Removes silicone, grease and wax residues from surfaces as well as mould release agents from plastic surfaces. When cleaning plastic surfaces, the cleaner produces an anti-static effect and thus reduces dust settling. Properties: Good cleaning properties Remarks: Application Soak a lint-free cloth with and wipe the surfaces to be refinished or spray onto the surfaces to be refinished and wipe them with a lint-free cloth. Anti-static effect (for plastics refinishing) Glasurit Degreasing and cleansing agent 1. to clean surfaces to be refinished of silicone, grease and oil residues; heavily soiled vehicles should be washed before being refinished; 2. to clean plastic surfaces of mould release agents that might impair adhesion /42/IIB(a II)(200)186: The EU limit value for this product ( product category: IIB.a II ) in ready to use form is max 200 g/litre of VOC. The VOC content of this product is 186 g/litres. Paint system Page 1 of 1

146 Glasurit Stone Chip and Underbody Protection,water-thinnable X Application: Underbody and stone chip protection product or sealer Properties: /6 ready for use, available in 1-litre cans, apply with Compliant gravity-feed spray gun /4 and /3 paste-like apply with special gun or airless pumps can be recoated Remarks: Seal body-filled areas with Glasurit 283- primer fillers. Clean working tools with water immediately after use. Remove overspray within 30 min. using a wet sponge or Reducer can also be used as a sealer on bleeding old paintwork, peroxide patches and TPA substrates. Underbody protection airless: nozzle mm, pressure bar pressure pot: 2-3 mm nozzle, atomisation pressure: 3-6 bar; material pressure depends on desired texture 2004/42/IIB(e)(840)46: The EU limit value for this product ( product category: IIB.e ) in ready to use form is max 840 g/litre of VOC. The VOC content of this product is 46 g/litres. Application Underbody protection Stone chip protection Paint system Spreading rate 450 m²/l at 1 µm 466 m²/l at 1 µm Reducer water, if required max. 5% water, if required Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure ready for use 20 s gun: 1.9 mm / 0.7 bar at the nozzle Number of spraycoats Film thickness µm µm Drying at 20 C 60 C Infrared (short wave) (medium wave) 6 hours min. 8 min min. 2 hours 30 min. 8 min min Page 1 of 1

147 Glasurit Softface Additive Z Application: Plasticising additive used in plastics refinishing procedures Properties: Elastified, good miscibility Remarks: Addition of 25% by vol. Application Undercoat materials Topcoat/clear Paint system Mixing ratio Hardener 4 parts (100% by vol.) 1 part (25% by vol.) 4 : 1 : 1 100% by vol : % by vol , parts 22-,22 VOC % by vol.) 1 part (25% by vol.) 2 : % 100% by vol. 22-, 22 VOC /923- : % by vol , -93,-31,-33 Reducer 25% by vol , % by vol , -50 Spray viscosity DIN 4 at 20 C s 22-, 22 VOC s s Potlife at 20 C 1-2 hours 4 hours Gravity cup Spraying pressure -gravity-feed spray gun: mm bar 0.7 bar at the nozzle Number of spraycoats 2 2 Film thickness approx. 50 µm µm Drying at 20 C 60 C Infrared (short wave) (medium wave) 4 hours 40 min. 8 min min. -gravity-feed spray gun: bar 0.7 bar at the nozzle 16 hours 45 min. 8 min min Page 1 of 1

148 Glasurit HS Matting Agent Z Application: Properties: HS matting agent for 22 Line, 22 Line VOC Topcoat and 923- clears Easy to mix Remarks: Also for use on plastics, without addition of Glasurit Softface Addtive Prepare only the quantity of paint that will be used the same day because the gloss level may change when the mixture is stored! Stir immediately after adding Glasurit HS Matting Agent! Application 22, 22 VOC Line - Topcoats 923-Clears Paint system Step 1: Mixing ratio Step 2: Mixing ratio semi-gloss 100% by weight 22 Line, 22 VOC 25% by weight satin gloss 100% by weight 22 Line, 22 VOC 35% by weight silky matt 100% by weight 22 Line, 22 VOC 45% by weight : % 100% by vol. 22 Line, 22 VOC, 923- semi-gloss 100% by weight % by weight satin gloss 100% by weight % by weight silky matt 100% by weight % by weight Hardeners 50% by vol /-93/-94/-31/-33 Reducer 10% by vol /-91/-216 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s Potlife at 20 C: 2-3 hours -gravity-feed spray gun: bar 0.7 bar at the nozzle Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness: approx µm Drying at 20 C 60 C Infrared (short wave) (medium wave) /-33: 8 hours 30 min. 8 min min /-31: 6 hours 20 min Page 1 of 1

149 Glasurit Texture Additive, fine Z Application: Properties: Texturing, elastifying and matting agent. For use on hard plastics the product can be mixed 1:1 with 22 Line, 22 Line VOC Topcoat or 2:1 with 923- clears. Remarks: Do not strain the material. Paint system 22 Line, 22 VOC Topcoats 923- Clears Step 1: Mixing ratio Step 2: Mixing ratio Weight in according to mixing formula or 100% by vol. 22 Line, 22 VOC 100% by vol : % 100% by vol. 22 Line, 22 VOC / 923- : % by vol % by vol Hardener 50% by vol /-93/-31/-33 Reducer 10% by vol /-91 Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure s -gravity-feed spray gun: bar 0.7 bar at the nozzle Potlife at 20 C 6 hours (with ) 4 hours (with ) Compliant gravity-feed spray gun: mm 2.0 bar Number of spraycoats 2 Film thickness µm Drying at 20 C 60 C Infrared (short wave) (medium wave) /-33: /-31: 10 hours 6 hours 30 min. 20 min. 8 min min Page 1 of 1

150 Glasurit VOC Hardeners 929- VOC Z Application: Hardeners for VOC-compliant clears and topcoats Properties: VOC Hardener normal VOC Hardener fast VOC Hardener slow Remarks: Seal cans with left-over material carefully! Hardeners are sensitive to humidity! See Technical Information sheets for base products Page 1 of 1

151 Glasurit HS Topcoat Hardeners Glasurit HS Filler Hardeners 929- HS Z Application: Properties: Glasurit HS topcoat hardeners to be mixed with Glasurit 22 Line topcoats and Glasurit 923- clears quick panel repairs, low temperatures very large areas, high temperatures (> 30 C) Glasurit HS filler hardeners to be mixed with Glasurit 285- undercoat materials Glasurit HS Hardener, fast Glasurit HS Hardener, normal Remarks: Seal cans with left-over material carefully! Hardeners are sensitive to humidity! See Technical Information sheets for base products Page 1 of 1

152 Glasurit Blend-in Reducer X Application: Properties: Remarks: Blend-in reducer for 923- clears and 22 Line/22 Line VOC topcoats. Blend-in reducer to melt in overspray / overlap areas or to melt in clear coat/topcoat fadeout areas in blend-in repairs. Paint system Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats Drying ready for use gun: bar / 0.7 bar at the nozzle 2 or 3 (clear coat / topcoat fade-out areas) As recommended for the Glasurit clear used. Compliant gravity-feed gun mm, 2.0 bar Page 1 of 1

153 Glasurit Spot Blender X Application: Properties: Remarks: A specific combination of solvents used to melt in clear coat fade-out areas in Spot Repairs or when fading out the clear in blend-in repairs. The product can be supplied in a standard product container for spraygun application and also in an aerosol can. Paint system Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats Drying ready for use minijet gun: mm 2 or 3 to the clear coat fade-out areas to melt them in. As recommended for the Glasurit clear used. Compliant gravity-feed gun, 2.0 bar Page 1 of 1

154 Glasurit Plastic Additive Z Application: Properties: Additive which makes Glasurit NON-SANDING-Filler suitable for direct application to all paintable plastic substrates normally used in the automotive industry. good miscibility Remarks: No addition for painting of GRP necessary Product can also be applied to adjacent e-coated parts The addition of does not produce adhesion to unpaintable pure polypropylene (PP) and polyethylene (PE) Paint system Mixing ratio 3 : 1 : 1 100% by vol , -38, -49 Hardener 33% by vol , -56 Reducer 33% by vol Spray viscosity DIN 4 at 20 C s Potlife at 20 C 1 2 hours Gravity cup Spraying pressure Number of spraycoats -gravity-feed spray gun: 1,3 mm 2,0 3,0 bar / 0,7 bar at the nozzle ½ + 1 (body filler area / entire surface) Film thickness: µm Compliant gravity-feed spray gun: 1,3 1,4 mm 2,0 bar 2 Film thickness: µm Flash off at 20 C min. - Drying at 60 C - 25 min. Sanding manual - P 500 P 800 orbital sander - P Page 1 of 1

155 Glasurit Racing Additive Z Application: Drying accelerator for Glasurit standard clears (VOC-compliant and non-voc-compliant) and 285- HS-Primerfiller / Filler Properties: Reduction of drying times Remarks: Improves surface drying and curing performance as well as tape resistance No add of Racing Additive in 285- Primerfiller / Filler at temperatures > 25 C possible, due to too short potlife Paint system Clear coat Mixing ratio 2 : % VOC-compliant clear 100% by vol : % Clear 100% by vol Hardener 50% by vol , % by vol , -93 Reducer 10% by vol % by vol Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats Drying at 20 C 60 C Infrared (short wave) (medium wave) s, depending on product used gun: bar / 0.7 bar at the nozzle ½ + 1 Film thickness: µm h , -115, h min , -115, min. 6 min min. Potlife at 20 C: min., depending on product used Compliant gravity-feed gun mm, 2.0 bar ½ , -155 Film thickness: µm h , h min , min Page 1 of 2

156 Glasurit Racing Additive Z Paint system HS-Primerfiller / Filler Mixing ratio 4 : 1 : 1 HS-Primerfiller 100% by vol : 1 : 1 NON-SANDING-Filler 100% by vol Hardener 25% by vol , % by vol / -55 Reducer 25% by vol % by vol Spray viscosity DIN 4 at 20 C Gravity cup Spraying pressure Number of spraycoats s, depending on product used gun: mm bar / 0.7 bar at the nozzle Compliant gravity-feed gun mm, 2.0 bar 2 Film thickness: µm Potlife at 20 C: min., depending on product used gun: bar / 0.7 bar at the nozzle Compliant gravity-feed gun mm, 2.0 bar ½ + 1 Film thickness: µm Drying at 20 C 1,5 h 30 min. Infrared (short wave) 60 C 10 min. - 4 min. Sanding manual P 400 P 600 denipping orbital sander P Page 2 of 2

157 G-1 Refinishing system with alubeam MB 0047 Cleaning Degreasing and Cleansing Mechanical de-rusting of damaged areas P16 -P Degreasing and Cleansing Body Filler (coarse + fine) /-20K Multi-Purpose Body Filler Hardener Paste, red +2-3% min. at 20 C 3-5 min P80/P150 coarse sanding Guide Coat P240/P320 fine sanding Primer Filler Primer Filler Pro, grey HS Filler- Hardener 352- Reducer 5:1: mm µm 35 min. at 60 C 10 min. P P 400 Ground Coat: 90-M5 (transparent) 90-M5 Basecoat 93-E3 Adjusting Base 2:1 2 flash off until matt 90-MB MB 0047 Basecoat 93-E3 Adjusting Base 2: x ½ to match the effect flash off until matt between spraycoats Clear HS Clear scratch resistant VOC /-31 VOC Hardener /-216 Reducer 2:1 + 10% µm 3-5 min. between spraycoats 30 min. at 60 C 8 min. alternatively: HS UV Clear, ( non-voc-compliant ) Page 1 of 1

158 G-1-1 Blend-in Repair System Glasurit 90-MB 0047 titanium alubeam met Properties: Specific blend in repair system for the colour shade MB 0047 titanium alubeam met. Spot repairs on the panel being repaired do not give a satisfactory result. Always fade out on the adjacent panel(s) Cleaner Filler / Surfacer P500 / P1500 Blend-in area / Sanding Pad Cleaner 90-M5 Blending Clear 2:1 93- E flash off until matt Mask adjacent surfaces. 90-MB 0047 Basecoat 2:1 93- E bar 1 flash off until matt Mask adjacent surfaces Page 1 of 4

159 G-1-1 Blend-in Repair System Glasurit 90-MB 0047 titanium alubeam met 90-M5 Blending Clear 2:1 93- E ,0 bar 1 90-MB 0047 Basecoat 2:1 93-E3 1,2-1,3 mm 1,0 1,5 bar 1 coat, fading out on both panels 90-MB 0047 Basecoat 2:1 93- E ,0 bar 1 coat, fading out towards the edges of the panel flash off until matt Page 2 of 4

160 G-1-1 Blend-in Repair System Glasurit 90-MB 0047 titanium alubeam met 90-MB 0047 Basecoat 2:1 93- E bar 1/2 coat, fading out on both panels 90-MB 0047 Basecoat 2:1 93- E ,0 bar ½ coat, fading out towards the edges of the panel 90-MB 0047 Basecoat 2:1 93- E bar 1/2 coat, fading out on both panels Page 3 of 4

161 G-1-1 Blend-in Repair System Glasurit 90-MB 0047 titanium alubeam met 90-MB 0047 Basecoat 2:1 93- E ,0 bar ½ coat, fading out towards the edges of the panel HS Clear scratchresistant VOC 2:1+10% Mixing stick min. at 60 C Page 4 of 4

162 Glasurit Mat Clear System G-1-2 G Properties: Substrates: Remarks: Refinishing process for 90 Line basecoat/clearcoat systems with Glasurit MS Clear extra mat and Glasurit MS Clear mat elastified. Please see e.g. >C-3< for the refinishing steps up to the application of 90 Line. Due to the different mixing ratio ratios of the clears to be used, you may achieve a gloss level between units (at an angle of 60 ). The gloss level may be higher for light and pure silver colours. Additionally, car bodies may show gloss level differences between vertically and horizontally coated panels. Therefore, we recommend to produce a spray-out sample before each refinishing job and to compare it with the area to be repaired. Stir the and clears well before use! In order to avoid any gloss deviation when refinishing mat clearcoats, it is important to observe the recommended film thicknesses for basecoat and clearcoat to apply staggered overlaps to produce consistent basecoat and clearcoat film thicknesses. to allow the clear to flash off until completely mat after each spraycoat. (Generally, after the first spraycoat min and after the second spraycoat min. That depends on air speed and spraybooth temperature.) With mat surfaces it is not possible to remove dust inclusions by polishing because polishing changes the gloss level. Therefore, it is very important to work very carefully during cleaning and application. to fade out the clear because the film thickness in the blending area varies, which changes the gloss level. Therefore, always apply the clear to the whole panel! Please also observe the technical product data sheets for Glasurit MS Clear extra mat and Glasurit MS Clear mat elastified. may affect processing and application of our products, these statements do not relieve processors from carrying out their own Glasuritstraße Page 1 of 3

163 Glasurit Mat Clear System G-1-2 G Option 1: Mix Glasurit HS Topcoat Hardener with Glasurit Clears: Cleaning Wipe dry P Wipe dry 90 Line Glasurit 90 Line Basecoat Glasurit 93-E3 Adjusting Base 2:1 2.0 bar 2 ½ film thickness µm Flash off until mat after each spraycoat Mixing ratio of Glasurit clears to achieve a gloss level of units when using Glasurit HS Topcoat Hardeners Gloss level +/- 2 at an angle of Mixing ratio (% by weight): Clear with Glasurit HS- Topcoat Hardener Mixture of Glasurit MS Clear Glasurit HS- Topcoat Hardener Glasurit Reducer 2:1+10% 2.0 bar 2 film thickness µm Flash off until mat after each spraycoat Note: After the first spraycoat, allow to flash off for at least 10 min, after the second spraycoat for at least 15 min. 30 min at 60 C Further treatment: Mat surfaces cannot be polished to remove dust inclusions. may affect processing and application of our products, these statements do not relieve processors from carrying out their own Glasuritstraße Page 2 of 3

164 Glasurit Mat Clear System G-1-2 G Option 2: Mix Glasurit VOC Hardener with Glasurit Clears: Cleaning Wipe dry P Wipe dry 90 Line Glasurit 90 Line Basecoat Glasurit 93-E3 Adjusting Base 2:1 2.0 bar 2 ½ film thickness µm Flash off until mat after each spraycoat Mixing ratio of Glasurit clears to achieve a gloss level of units when using Glasurit VOC Hardener Gloss level +/- 2 at an angle of Mixing ratio (% by weight): Clear with Glasurit Glasurit VOC Hardener Mixture of Glasurit MS Clear Glasurit VOC Hardener Glasurit Reducer 100% by weight 33% by weight 17% by weight 2.0 bar 2 film thickness µm Flash off until mat after each spraycoat Note: After the first spraycoat, allow to flash off for at least 10 min, after the second spraycoat for at least 15 min. Further treatment: Mat surfaces cannot be polished to remove dust inclusions. 30 min at 60 C. may affect processing and application of our products, these statements do not relieve processors from carrying out their own Glasuritstraße Page 3 of 3