Refractories for non-ferrous metallurgy

Transcription

1 Refractories for non-ferrous metallurgy SLOVMAG, a.s. Lubeník November 2013

2 Magnezit Group in the world 3 Company SLOVMAG, a.s. Lubeník 6 Refractories for non-ferrous metallurgy 9

3 Mission of Magnezit Group We create solutions in the field of complete furnishing and maintenance of heating units, develop hightemperature technologies, make business of our partners more efficient, and the world around us more perfect.

4 Magnezit Group in the world RUSSIA Lower Angara production site CHINA Satka production site» Magnezit Group Shaped and unshaped magnesia products, engineering» Коmbinat Magnezit Shaped and unshaped magnesia products, mining of raw materials» Magnezit-Torkret-Masy Gunning masses of basic composition, mixes and mortars.» NPK Magnezit Development of technology innovations, nozzle fillers for steel teeming ladles, bricks of intricate shapes and dimensions» Маgnezit Montazh servis Service and maintenance of thermal units.» Razdolinsk periclase plant Fused magnesia, electrotechnical fused magnesia and metallurgical powder with MgO content more than 95%.» Siberian Magnezit Mining of raw materials EUROPE» Slovmag A.S. Lubeník Shaped and unshaped magnesia products, mining of raw materials» Liaoning Dalmond Refractories Shaped and unshaped magnesia products, engineering» Yingkou Dalmond Refractories Magnesia-carbon bricks for converters, electric furnaces, steel teeming» Yingkou Xinghe Refractories Magnesia and high-alumina masses and bricks» Wuxi Nanfang Dalmond Refractories Bricks for continuous casting of steel: protection tubes, stoppersmonoblocs, submerged nozzles, dosing nozzles» Dalmond Maie Mining of raw materials.» Kyshtym Refractory plant Shaped and unshaped aluminosilicate products, ceramic concrete bricks Representative office of Magnezit Group Moscow Saint Petersburg Chelyabinsk Magnitogorsk Taganrog Yekaterinburg Novokuznetsk Nizhniy Tagil Orsk Satka Kazakhstan Poland Slovakia China Germany Ukraine

5 Magnezit Group in the world 3 Company SLOVMAG, a.s. Lubeník 6 Refractories for non-ferrous metallurgy 10

6 Company SLOVMAG, a.s. Lubeník Member of Magnezit Group Producer of shaped and unshaped products on base magnesia with own material basis. Company with long-term experiences Export to different countries of the world

7 Sales Sales of shaped products according territories in 2011 Sales of unshaped products according territories in 2011 Germany 10% Romania 3% Serbia 3% Others Poland 8% 6% Russia 5% Romania 14% Austria 4% Others 7% Poland 8% Russia 3% Czech Republic 4% Slovakia 17% Ukraine 9% USA 18% Slovakia 7% Czech Republic 31% Ukraine 29% USA 3% Belorussia 11% Sales of shaped products according industry in 2011 Sales of unshaped products according industry in 2011 Cement industry 14% Refractories 6% Energy industry 2% Others 2% Refractories 21% Agriculture 6% SLOVMAG, a. s. Lubeník v roku 2010 predal spolu t Others vlastných výrobkov, z toho t 4% sypkých hmôt a t bázických stavív Non-ferrous metallurgy 13% Ferrous metallurgy 63% Chemical industry 2% Ferrous metallurgy 67%

8 Magnezit Group in the world 3 Company SLOVMAG, a.s. Lubeník 6 Refractories for non-ferrous metallurgy 9

9 Products Selected shaped products (chemical composition and physical properties) Product MgO Cr 2 O 3 Fe 2 O 3 CaO SiO 2 Al 2 O 3 BD AP CCS RUL TSR TSR (%) (%) (%) (%) (%) (%) (g.cm -3 ) (%) (MPa) T 1 ( C) (air) (water ) SLV30QZ ,5 1 3,5 3, > SLIIID ,8 2 4,2 3, SLIIIDB , , SLIIIHK ,9 1,8 8,5 3, > 1700 > SLIIIHK ,5 12 1,5 1,8 4,5 3, >1700 >30 10 SLIIIHK ,5 6,5 3, SLV30D ,3 3,2 3, > SLV40NZ ,5 1,1 1,4 5 3, > SFC 52, , , > SFG ,7 1 7,5 3, > STC ,9 6,0 3, > STF ,9 0,8 5 3, >

10 Products Description of bricks and application Product Description Application SLV30QZ High-burnt magnesia-chromite brick with direct bond. Ferrous and non-ferrous metallurgy SLIIID Magnesia-chromite brick. Ferrous and non-ferrous metallurgy SLIIIDB Magnesia-chromite brick with fused MCr spinel content. Ferrous and non-ferrous metallurgy SLIIIHK22 High-burnt magnesia-chromite brick. Ferrous and non-ferrous metallurgy SLIIIHK28 High-burnt magnesia chromite brick. Ferrous and non-ferrous metallurgy SLIIIHK32 High-burnt magnesia chromite brick. Ferrous and non-ferrous metallurgy SLV30D High-burnt magnesia-chromite brick with direct bond. Ferrous and non-ferrous metallurgy SLV40NZ Magnesia-chromite brick with direct bond. Ferrous and non-ferrous metallurgy STC Magnesia-chromite brick made of fused MCr spinel. Non-ferrous metallurgy STF Magnesia-chromite brick made of fused MCr spinel. Ferrous and non-ferrous metallurgy SFC Magnesia-chromite brick on the basis of fused MCr spinel with increased resistance to chemical stress Ferrous and non-ferrous metallurgy SFG Magnesia-chromite brick made of fused MCr spinel. Ferrous and non-ferrous metallurgy

11 Products Unshaped refractory products Selected mixes Product MgO Cr 2 O 3 Fe 2 O 3 CaO SiO 2 Al 2 O 3 P 2 O 5 Granulo metric Nature Max. application (%) (%) (%) (%) (%) (%) (%) (mm) Of the bond temperature ( C) REFRAMIT DC ,7 2 0,5 0,2 1,7 0-6 Ceramic 1750 REFRAMIT DC ,6 1,4 1 2,8 1,7 0-6 Ceramic 1750 REFILL ZC ,1 2,4 2,1 0,6 2,6 0-3 phosphate 1750 Selected mortars Product MgO (%) Cr 2 O 3 (%) Fe 2 O 3 (%) CaO (%) SiO 2 (%) Al 2 O 3 (%) P 2 O 5 (%) Granulo metric (mm) Nature Of the bond Max. application temperature ( C) REFIX MSZ ,6 1,2 3,8 4,2 2,5 0-0,2 phosphate 1680 REFIX MSZ13 63, ,5 1,7 1,6 2,7 2,5 0-0,2 phosphate 1700

12 Lining of converter Description of used materials in converter- example of aplication 1 TUYERE BRICKS SLV30QZ, SLIIIHK22, STF, SFG, STC, SFC 2 AROUND OF TUYERE BRICKS SLV30QZ, SLIIIHK22, SLIIIDB, STF, SFG, STC, SFC 3 CYLINDRAL PART SLV30QZ, SLV30D, SLIIIHK22, SLIIIDB, STF, SFG, STC, SFC 4 BOTTOM SLV30QZ, SLV30D, SLIIIHK22, SLIIIDB, STF, SFG, STC, SFC 5 FILLING MIX REFILL ZC10, REFRAMIT DC12, 6 MORTAR REFIX MSZ23

13 Lining of anode furnace Description of used materials in anode furnace- example of application 1 BURNER SHAPE SLV30QZ, SLV40NZ, SLIIIHK22, SLIIIDB STF, SFG 2 TUYERE BRICKS SLV30QZ, STF, SFG, STC, SFC 3 TAPHOLE SHAPE SLV30QZ, SLV40 NZ, SLIIIHK22, SLIIIHK28 4 BOTTOM SLV30QZ, SLV40 NZ, SLV30D, SLIIIHK22, STF, SFG SLIIID SLIIIDB 5 CYLINDRAL PART SLIIID, SLIIIDB, SLV40 NZ, SLV30D

14 Our references Table 1/3 Selected references of non-ferrous metallurgy Country Plant Main produced metal(s) Czech Republic KOVOHUTE PŘIBRAM Lead Germany NICKELHUETTE AUE Nickel, Copper, Zinc ELEKTROWERK WEISSWEILER Ferrochrome Hungary MOTIM MUKORUND Aluminium Italy PIOMBIFERA ITALIANA Lead Peru CONSORCIO METALURGICO Copper Poland ORZEL BIALY BYTOM Lead KGHM HUTA GLOGOW KGHM HUTA LEGNICA Copper, Lead Copper

15 Our references Table 2/3 Selected references of non-ferrous metallurgy Country Plant Main produced metal(s) Russia GMK NORILSKY NIKEL Nickel UFALEJNIKEL SEVERONIKEL URALELEKTROMED KARABASHMED Nickel Nickel Copper Copper Serbia DP RIT "ZAJACA" LOZNICA Lead TIR BOR Copper, Lead Slovenia GRATAL ŠKOFLICA Lead South Africa IMPALA PLATINUM Precious metals, Copper Slovakia MACH TRADE SERED Nickel SLOVZINK KOŠECA KOVOHUTY KROMPACHY Zinc Lead

16 Our references Table 3/3 - Selected references of deliveries for copper industry

17 Conclusion Reasons to prefer refractory products from SLOVMAG, a.s. Lubeník More than a 50-year long tradition of shaped refractories production and lots of experience with diverse chemical, mechanical, and thermal conditions in furnaces of various types help us to provide our customers with the most suitable refractory solutions while considering cost effectiveness of the refractories supplied. Our flexibility makes it possible to react to even the most specific requests for refractories. To business partners we offer technical service and trainings of technical personnel. Our research and development of new products helps our customers to prolong the working lives of refractory linings in their furnaces and this way to increase their performance while creating safer working environment.

18 Conclusion All our employees are members of united international team. Highly motivated, competent and creative team of Magnezit Group is headed by recognized professionals with considerable experience of work in the industry.

19 Thank you for attention!