Buehler s New AbrasiMatic 300 Abrasive Cutter - A Cut Above the Rest!

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2 Buehler s New AbrasiMatic 300 Abrasive Cutter - A Cut Above the Rest! Buehler is leading the future of abrasive cutting technology. Our new AbrasiMatic 300 Abrasive Cutter will section the most difficult samples quickly and easily. Benefits Include: Triple X-Y-Z axis cutting capability Versatile manual & automatic cutting Leader in its class of cutting envelope Long-Lasting corrosion-resistant construction High-torque motor helps power through difficult-tosection materials Large cutting chamber accommodates a variety of sample sizes Easy to clean cutting chamber and T-slot tables User friendly color touch-screen interface For additional information on the AbrasiMatic 300, please visit or contact your local Buehler dealer. We are Buehler - The Science Behind Material Preparation and Analysis! Tel: (847) Fax: (847) Web: P R O V I D I N G S O LU T I O N S F O R O V E R 7 0 Y E A R S

3 General Information Customer Assistance For sales literature, order placement, price, delivery, order status please contact your nearest BUEHLER dealer. For Sales literature & Material Safety Data Sheets, visit: Your Satisfaction is Our Goal BUEHLER is proud to be your source for materials preparation supplies. Since 936 BUEHLER has remained the world leader in developing and supplying quality products to the Material Scientist. BUEHLER s product development experience paired with today s technologies help deliver the fullest product offering for all applications. The quality of BUEHLER products is second to none. Each product is developed with the highest quality standards and inspected to assure consistency. Our goal is your complete satisfaction. Ongoing technical training prepares both customer service and local sales engineers to answer your questions on supplies and preparation techniques. Together with our technical expertise and large product inventory, BUEHLER is prepared to be your materials preparation partner. Contact BUEHLER today for all the consumable supplies your laboratory needs to run efficiently. Effective 200

4 Table of Contents General Information Sectioning Abrasive Cut-off Wheels Diamond Wafering Blades Diamond Cut-off Blades Sectioning Accessories Mounting Compression Mounting Compounds Castable Mounting Compounds Mounting Accessories & 20 Grinding/Polishing Apex CGD Coarse Grinding Discs Apex Quick-Change Magnetic System ApexHercules Rigid Grinding Disc Apex Diamond Grinding Discs (DGD) ReVēl SumMet Bundled Products UltraPrep Diamond Discs CarbiMet 2 Abrasive Discs BuehlerMet II Abrasive Discs Abrasive Belts, Rolls & Strips Abrasive Lapping Film Diamond Lapping Film Abrasive Powders Premium Polishing Cloths & Pads Magnetic Backed (MB) Cloths Final Polishing Powders & Suspensions Replicating Materials Analysis/Documentation Replacement Bulbs Hardness Tester Indenters Hardness Calibration Test Blocks NEW Buehler Education Schedule Buehler Education Schedule Index Approximate Consumables Shelf-Life Buehler International Serial Number Month Codes Notes Index Distributors/Sales Offices Inside Back Cover 2 Effective 200

5 Abrasive Cut-Off Wheels Abrasive Cutting Troubleshooting Guide Abrasive Cutting Troubleshooting Guide Problem Possible Cause Suggested Remedy Burning (bluish Overheated specimen Increase coolant flow rate; reduce cutting pressure; select a wheel discoloration) with softer bonding (faster breakdown) Rapid wheel wear Wheel bonding breaks down too rapidly Select a wheel with harder bonding; reduce cutting pressure Frequent wheel Uneven coolant distribution; loose specimen Adjust coolant flow to be even on both sides of the wheel; breakage fixturing; abrupt contact with specimen clamp the specimen more securely; start cut contact carefully Frequent wheel Wheel was previously cracked Handle carefully. Contact Buehler. breakage at start up Resistance to Slow wheel bond breakdown Select a wheel with softer bonding; use a pulse cutting mode; cutting use cutter with oscillating motion or with minimal area of contact cutting* ability Stalled wheels Inadequate cutter capacity; pinched Use cutter with greater horsepower; tighten the clamp on one blade due to movement of specimen side less than on the other side; reduce pressure or feed rate; use a with cutter oscillating motion or with MACC ability *Minimal Area of Contact Cutting as on the Delta Orbital Abrasive Cutter Sectioning Tips, Tricks & Techniques: For the best performance from your cutter and wheels: Maintain the coolant & recirculation tank Make sure flanges are properly installed Keep the hood open to avoid trapping humidity Wash cutter out frequently! For more information on operating parameters see Current Cutters Wheel Size Cut Action Type Power Source Mounting Type Controls Manual Z-Chop Pulse Chop Auto Chop Manual X-Table Manual Y-Table Auto Y-Table Auto Orbital phase 3 phase Table-Top Floor Mount Push-Button LCD Touch-Screen SamplMet 2 Delta AbrasiMet AbrasiMatic 300 Delta Manual Delta Medium Delta Large Effective 200 3

6 Abrasive Cut-Off Wheels Buehler s Cut-off Wheels AcuThin Abrasive Cut-off Wheels MetAbrase Abrasive Cut-off Wheels Delta Orbital Cut-off Wheels Delta Superalloy Wheels MetAbrase AcuThin BuehlerMet II Wheel Choices for 9 (229mm) Abrasive Cutters 4 (3.75mm) Arbor, 0 per package Recommended Use/Thickness HRC 60 & Up 0.07 (.8mm) HRC (.8mm) HRC (.8mm) HRC (.6mm) Delicate Cutting (0.8mm) Non-Ferrous, Hard Materials (.6mm) Non-Ferrous, Soft Materials (.6mm) HRC (0.635mm) HRC > (0.635mm) HRC 50 & Up (.6mm) HRC (.6mm) HRC (.6mm) Catalog Number/ Price MetAbrase AcuThin BuehlerMet II Wheel Choices for 0 (254mm) Abrasive Cutters 4 (3.75mm) Arbor, 0 per package Recommended Use/Thickness HRC 60 & Up 0.07 (.8mm) HRC (.8mm) HRC (.8mm) HRC (.6mm) Delicate Cutting (0.8mm) Non-Ferrous, Hard Materials (.6mm) Non-Ferrous, Soft Materials (.mm) HRC (0.635mm) HRC (0.635mm) HRC 50 & Up (.6mm) HRC (.6mm) HRC (.6mm) General Purpse, Non-Ferrous (.6mm) Catalog Number/ Price Rubber Resin Al 2 O 3 Rubber Al 2 O 3 Rubber SiC 4 Effective 200

7 Abrasive Cut-Off Wheels Wheel Choices for 2 (305mm) Abrasive Cutters 4 (3.75mm) Arbor, 0 per package Recommended Use/Thickness HRC 60 & Up 0.00 (2.5mm) Catalog Number/ Price 2 (300mm) Abrasive Wheels for Delta Orbital Cutters 4 (3.75mm) Arbor, 0 per package Recommended Use/Thickness Superalloy (.4mm) Catalog Number/ Price Sectioning HRC (2.5mm) HRC 60 & Up 0.05 (2.7mm) MetAbrase HRC (2.5mm) HRC (.6mm) Delicate Cutting (.mm) Delta HRC (2.7mm) HRC (2.7mm) HRC (2.7mm) Non-Ferrous, Hard Materials (.6mm) SO Non-Ferrous, Hard Materials (.4mm) SO Non-Ferrous, Soft Materials (.6mm) Non-Ferrous, Soft Materials (.4mm) AcuThin HRC (0.635mm) HRC > (0.635mm) HRC 50 & Up (.6mm) SO - Special Order Items may have lead times and minimum orders 2 (300mm) Abrasive Wheels for Delta Chop and AbrasiMatic 300 Cutters 4 (3.75mm) Arbor, 0 per package BuehlerMet II HRC (.6mm) HRC (2.5mm) General Purpose, Non-Ferrous 0.00 (2.5mm) SO - Special Order Items may have lead times and minimum orders Recommended Use/Thickness HRC 60 & Up 0.05 (2.7mm) HRC (2.7mm) Catalog Number/ Price Delta HRC (2.7mm) HRC (2.7mm) Non-Ferrous, Hard Materials (.4mm) Non-Ferrous, Soft Materials (.4mm) Rubber Resin Al 2 O 3 Rubber Al 2 O 3 Rubber SiC Effective 200 5

8 Abrasive Cut-Off Wheels Wheel Choices for 4 (355mm) Abrasive Cutters 4 (3.75mm) Arbor, 0 per package 4 (350mm) Abrasive Wheels for Delta Orbital Cutters 4 (3.75mm) Arbor, 0 per package Recommended Use/Thickness Catalog Number/ Price SO - Special Order Items may have lead times and minimum orders Recommended Use/Thickness Catalog Number/ Price HRC 60 & Up (.9mm) Superalloy (.6mm) HRC (2.9mm) HRC 60 & Up 0.05 (2.7mm) MetAbrase HRC (2.5mm) HRC (2.5mm) Delicate Cutting (.4mm) Delta HRC (2.7mm) HRC (2.7mm) HRC (2.7mm) Non-Ferrous, Hard Materials (.9mm) Non-Ferrous, Hard Materials (.6mm) SO Non-Ferrous, Soft Materials (2.2mm) Non-Ferrous, Soft Materials (.6mm) SO BuehlerMet II HRC 50 & Up (2.2mm) HRC (2.2mm) General Purpose, Non-Ferrous 0.00 (2.5mm) $22 6 (400mm) Abrasive Wheels for Delta Orbital Cutters 4 (3.75mm) Arbor, 0 per package SO - Special Order Items may have lead times and minimum orders Recommended Use/Thickness Catalog Number/ Price Superalloy (.9mm) Delta HRC 60 & Up 0.25 (3.0mm) HRC (3.0mm) HRC (3.0mm) HRC (3.0mm) Non-Ferrous, Hard Materials (.9mm) Non-Ferrous, Soft Materials (.9mm) SO Rubber Resin Al 2 O 3 Rubber Al 2 O 3 Rubber SiC 6 Effective 200

9 Abrasive Cut-Off Wheels 8 (455mm) Abrasive Wheels for Delta Orbital Cutters 4 (3.75mm) Arbor, 0 per package SO - Special Order Items may have lead times and minimum orders Cut-off Wheel/Thickness Delta Orbital 0.00 (2.4mm) Delta Orbital 0.53 (3.8mm) SO SuperAlloy SO HRC 60 & Up SO HRC SO HRC SO HRC SO Nonferrous, Hard Materials SO Nonferrous, Soft Materials Sectioning Rubber Resin Al 2 O 3 Rubber Al 2 O 3 Rubber SiC Precision Cutting Tips, Tricks & Techniques: For the best performance and longer life from your blades: Always tightly clamp your samples Use double saddle chuck for long parts, such as rods DO NOT hand dress! Encapsulate spheres, unusual shapes, friable materials Use appropriate flange size Soft materials can build up during cut and can cause blade breakage, do not cut such materials unattended. For extremely gummy materials dress during cut. Wash machine out frequently! See your operating manual or isomet_parameters.htm for more information. AcuThin & MetAbrase Abrasive Cut-off Wheels for IsoMet Precision Saws Buehler s AcuThin & MetAbrase Cut-off Wheels have been formulated for fast sectioning of both small, delicate specimens and large, sturdy specimens. The overall wheel thickness offers minimal kerf loss and a cooler cut. These blades give versatile cutting options over a wide variety of specimen types and perform best with manual operation. AcuThin Abrasive Cut-off Wheels MetAbrase Abrasive Cut-off Wheels Abrasive Wheels for IsoMet 2000, 4000 & 5000 Precision Saws, 2 (2.7mm) Arbor, 0 per package Cut-off Wheel/Thickness AcuThin 0.09 (0.480mm) (27mm) for cutting tool or hard steel, HRC45 and above (27mm) For cutting medium hard, soft steel HRC45 and below (78mm) Steels & Stainless Steels (78mm) Hard or Soft Nonferrous Materials AcuThin 0.09 (0.480mm) MetAbrase (0.76mm) MetAbrase (0.76mm) Rubber Resin Al 2 O 3 Rubber Al 2 O 3 Rubber SiC Effective 200 7

10 IsoMet Diamond Wafering Blades & Dressing Sticks Buehler IsoMet Diamond Wafering Blades This proprietary high-tech family of blades was developed specifically to provide precise and accurate sectioning of samples. These specially formulated diamond blades give accurate cuts without the mess or inconvenience of thicker conventional abrasive cut-off wheels. Diamond Wafering Blades & Dressing Sticks 2 (2.7mm) Arbor, for IsoMet LS, IsoMet 000, 2000, 4000 and 5000 Saws, per box Diameter/ Thickness 3 (76mm)/ (0.2mm) All** Use with Saws* 30HC Polymers, Rubber, Soft Gummy Materials 20HC Aggressive Sectioning of Metals HC Metal Matrix Composite, PCBs, Bone, Ti, TSC 20LC Hard Tough Materials, Structural Ceramics LC Hard Brittle Materials, Glass, Al 2 O 3, Zr 2 O 3, Concrete LC Medium to Soft Ceramics, Glass Fiber Reinforced Comp LC Soft, Friable Ceramics, Comp. with Fine Reinforcing, CaF 2, MgF 2, Carbon Comp. 4 (02mm)/ 0.02 (0.3mm) All (27mm)/ 0.05 (0.4mm) All (27mm)/ (0.5mm) All (27mm)/ (0.76mm) k, 2k, 4k, 5k (52mm)/ (0.5mm) k, 2k, 4k, 5k (78mm)/ (0.5mm) k, 2k, 4k, 5k (78mm)/ (0.6mm) k, 2k, 4k, 5k (78mm)/ (0.76mm) k, 2k, 4k, 5k (203mm)/ (0.9mm) 4k, 5k -4242SO SO Dressing Stick 2 x 2 x 3 (3 x 3 x 76mm) Dressing Stick x 2 x 3 (25.4 x 3 x 76mm) LS, K, 4K, 5K K, 2K SO SO * LS = IsoMet Low Speed k = IsoMet 000 2k = IsoMet k = IsoMet k = IsoMet 5000 ** 3 blade provides best cut on the IsoMet LS Saw. Series 30 Blades do not come with dressing stick as they do not require dressing SO - Special Order Items may have lead times and minimum orders 8 Effective 200

11 IsoCut Wafering Blades & Buehler Cup Grinders IsoCut Wafering Blades 2 (2.7mm) Arbor IsoCut Wafering Blades for IsoMet LS, IsoMet 000, 2000, 4000 and 5000 Saws, per box Sectioning IsoCut Wafering Blades The IsoCut family of wafering blades was specifically developed to section iron-, cobalt-, lead-, and nickel-based alloys and superalloys. These thin blades provide precise sectioning capability on difficult to cut samples. The special formulation of bonded cubic boron nitride on IsoCut blades can significantly reduce your sectioning time on ferrous materials compared to conventional diamond blades. The High Concentration blades will provide even faster sectioning times. Diameter/ Thickness 3 (76mm)/ (0.2mm) 4 (02mm)/ 0.02 (0.3mm) 5 (27mm)/ 0.05 (0.4mm) 6 (52mm)/ (0.5mm) 7 (78mm)/ (0.6mm) 8 (203mm)/ (0.9mm) All All All k, 2k, 4k, 5k k, 2k, 4k, 5k 4k, 5k Use with Saws* CBN - Low Concentration CBN - High Concentration * k = IsoMet 000 2k = IsoMet k = IsoMet k = IsoMet 5000 Buehler Cup Grinders 2 (2.7mm) Arbor Cup Grinders for IsoCut 5000 Saw, per box SO - Special Order Items may have lead times and minimum orders Buehler Cup Grinders are designed to be used on the IsoMet 5000 Linear Precision Saw. The cup grinders are used for automatic grinding to a target depth and for thin section preparation. Application Ferrous Metals NonFerrous Metals 6 (50mm) 6 (50mm) Diameter -2720SO 60 Grit (P60) Al 2 O 3 /Vitrified -2730SO 60 Grit (P60) SiC/Vitrified 240 Grit (P280) Diamond/ Resin Ceramic & Geological 5 (27mm) Effective 200 9

12 Cutting Fluids & Sectioning Accessories Cutting Fluids IsoCut Fluid is an oil-based coolant which can reduce cutting times significantly on many types of materials. It is only for use with IsoMet LS Saws or saws with the maximum speed of 500 rpm. IsoCut Fluid is used in an undiluted form. CoolMet 2 Fluid, gal. (3.8l) Cutting Fluids IsoCut Fluid, qt. (0.95l) IsoCut PLUS Fluid, pt. (0.46l) IsoCut PLUS Fluid is water-based can be used to lubricate and cool both conventional and advanced engineering materials. The cutting fluid mixing ratio for IsoCut PLUS is 9 (water) to (coolant). All coolants should be mixed with distilled water to optimize performance. Buehler CoolMet 2 Cutting Fluid is an odorle ss, water miscible fluid concentrate with excellent lubrication and corrosion inhibiting qualities designed for a wide range of abrasive cutting. The cutting fluid mixing ratio for CoolMet 2 is 30 (water) to (coolant). All coolants should be mixed with distilled water to optimize performance. Fluid For Use with Machine pt. (0.476l) qt. (0.95l) 33.8 oz (l) gal. (3.8l) 5 gal. (9l) IsoCut Fluid* IsoMet LS Saws IsoCut PLUS Fluid IsoMet LS, k, 2k, 4k, 5k Saws CoolMet 2 Fluid Abrasive Cutters Defoamer Abrasive Cutters/ PlanarMet Sectioning Accessories SO - Special Order Items may have lead times and minimum orders Accessory Chuck Padding IsoMet Chucks For Use with Machine -2496SO 3 pieces x 6 (25.4 x 52mm) x x 6 (25.4 x 25.4 x 52mm) 2 x 2 x 4 (2.7 x 2.7 x 02mm) Abrasive Wheel Dressing Sticks Dressing Stick Abrasive Wheels SO Dressing Stick Diamond & CBN Blades 5-690* * and diamond grinding discs Diamond Dressing Sticks 0 Effective 200

13 PetroThin & Lapro Sectioning Supplies PetroThin Sectioning Supplies Sectioning Size For Use with Machine Diamond CBN 8 x x (203mm x.mm x 25.4mm) Blade PetroThin x 4 x (203mm x 6.35mm x 25.4mm) Cup Grinder PetroThin x x (203mm x.4mm x 25.4mm) Cup Grinder PetroThin Tip Dressing of PetroThin blades is best done by attaching a portion of the dressing stick (5-690) to a glass slide and sectioning the dressing stick as if it were a sample. Attaching the dressing stick to the slide can be done quickly using Crystalbond wax. Because of the vacuum chuck positioning relative to the blade there is no need to attach a portion of the stick thicker than about 4. This thickness is sufficient to make two passes through the stick. New blades should be dressed with two passes through the x cross-section of this stick slowly, taking a few minutes for each pass. Subsequent dressing will typically require only one pass through the stick. NEW Lapro & Trim Saw Sectioning Supplies Thickness/Arbor (.02mm) / s Arbor Trim For Use with Machine Saw 6 (52mm) Diameter (254mm) Diameter 8 (457mm) Diameter 24 (609mm) Diameter (0.5mm) / s Arbor Trim Saw Lapro Blade 24 (609mm) (.6mm) / w Arbor Lapro (.9mm) / Arbor Lapro -006 Effective 200

14 Compression Mounting Tips, Tricks & Techniques: For best performance of your mounting press and media: Do not use to mount soft, low melting point alloys, wood, plastic or very friable materials. Castable mounting media will provide better results. Use Release Agent to coat mold for easy removal To permanently label specimens when using opaque mount media, fill most of the mold cylinder with mount media before adding a thin layer of TransOptic media. Place a typed label over the TransOptic powder, then cover it with a second layer of TransOptic powder.when cured, this preserves the label in a clear layer of media for easy sample identification. To eliminate cotton balls in TransOptic mounts, increase cool time and/or reduce molding temperature for improved mount clarity. Reheating TransOptic mounts to 0 C for 5 30 minutes will allow for the removal of the sample.wearing heat-resistant gloves, apply pressure to the media near the sample with pliers.this should flex the mount and should break away from the sample with increasing pressure. Mounting samples off-center for EBSD evaluation facilitates beam positioning. Troubleshooting: Mount media that appears frosted or unfused from the mounting press is often a sign of insufficient molding temperatures. Check to ensure the temperature setting on the mounting press is 50 C or higher and that the heating element is tightened on the mold cylinder. For the SimpliMet 000 and 3000 Mounting Presses, this is done be turning the cylinder locking screw counter-clockwise until the screw is loose. Uncured mounts can be caused by too much moisture in the media. Ensure that containers are properly closed between uses. Ensure that enough mounting media is placed into mold to sufficiently cover the sample. If not enough mount media is used, the mounting media may not be compressed enough to cure properly and could cause damage to the mold cylinders and ram assembly. Radial splitting of cured mounts is often caused by samples with sharp corners or those that are too large fro the mold size. Reducing sample size and/or grinding off sharp corners is recommended. Excessive shrinkage is related to the thermal expansion coefficient of the media and can be minimized by fully cooling specimens under pressure in the mounting press.to minimize shrinkage, the specimen should be cooled to room temperature before removal from the mounting press. Looking to Control the Mounting Pressures of Everyday Sample Preparation? Let Buehler help. Our SimpliMet Family of Mounting Presses offer: Easy-to-use hot compression mounting equipment Manual or semi-automatic operation Simple analog controls or membrane keypads with LCD display Interchangeable - 2 (25mm - 50mm) mold sizes Duplex spacer allows two specimens mounts in a single cycle Quick and safe bayonet mold closure system Automatic programmability available Buehler also offers a complete line of sample preparation equipment. From abrasive cutters to precision saws to grinder-polishers, Buehler has it all! For more information, contact your local Buehler Sales Engineer or visit our website at We are Buehler - the science behind materials preparation and analysis! 2 Effective 200

15 Compression Mounting Product Overview: Mounting Material General Characteristics Best Used For Advantages/Cautions PhenoCure Diallyl Phthlate Wood-Flour Filled phenolic thermoset Fast Cure Moderate Shrinkage and Edge Retention Available in red, black or green Glass or Mineral (TiO2) filled resin thermoset Moderate edge retention Low Shrinkage Bright Blue Color General Metallography where edge retention and media hardness are not critical General Metallography where edge retention is not critical and a more abrasion-resistant media is desired Most Economical Choice Least sensitive to pressure variations during curing Glass filled version is better for etching Mineral filled version is harder Mounting EpoMet Mineral (SiO2) filled epoxy thermoset Available in G (Granular) or F (Fine) particle sizes Best edge retention, highest hardness and abrasionresistance in this class Available in black Preserving edge information such as decarburization or coating thickness Mounting very hard materials such as hardened steel or ceramics EpoMet G Mounting Media is recommended for the best quality mounts in everyday metallography. EpoMet F Mounting Media is recommended for materials that have fine features that the smaller grains will flow around ProbeMet Copper (Cu) and Mineral (SiO2) filled epoxy thermoset Conductive Very good edge retention Golden Color Characterization of samples using SEM when Cu is not the object of analysis Can cause a Cu-Al galvanic couple when vibratory polishing is performed on an Al specimen. In this case, use KonductoMet Mounting Media. KonductoMet Graphite and Mineral ( SiO2) filled phenolic thermoset Conductive Higher hardness than ProbeMet Media Moderate edge retention Available in black Characterization of samples using SEM when carbon is not the object of analysis Use when Cu in the mounting media is not acceptable due to analysis of copper in the sample material. TransOptic Thermoplastic acrylic Contains no filler Transparent and relatively soft when properly cured General metallography where edge information is not critical and where transparency of the mount is useful Removal of samples from mount is necessary Requires longer cycle times to fully cool, thus preventing the cotton ball effect Effective 200 3

16 Compression Mounting Compounds Compression Mounting Compounds Material EpoMet F Black Color Fine Filled Epoxy Filler lb. (0.45kg) 4 lbs. (.84kg) 5 lbs. (2.3kg) 25 lbs. (.3kg) EpoMet G Black Regular Filled Epoxy PhenoCure Black Wood Flour PhenoCure Red Wood Flour PhenoCure Green Wood Flour ProbeMet Bronze Copper KonductoMet Black Carbon TransOptic Clear None Diallyl Phthalate Blue Mineral Diallyl Phthalate Blue Short-Glass Fiber EpoMet G Molding Coupound (4 lbs) and PhenoCure Green, Black and Red Thermosetting Powder (5 lbs) ProbeMet Conductive Thermosetting Molding Compound (4 lbs), KonductoMet Conductive Filled Phenolic Mounting Compound ( lb) and TransOptic Powder (5 lbs) Diallyl Phthalate Short-Glass Fiber (5 lbs), and Diallyl Phthalate Mineral Filled (5 lbs) 4 Effective 200

17 Compression Mounting Compounds PhenoCure Premolds, Wood Flour Filled Color Quantity (25.4mm) 4 (32mm) 2 (38mm) Black 500 bulk packed Mounting Red 500 bulk packed Green 500 bulk packed Compression Mounting Accessories Description.6 oz (45g) 2 oz (3ml) 6 oz (0.7kg) 6 oz (0.47l) Refill 32 oz (0.95l) Refill 00 Quantity Release Agent with Swab** Powdered Mold Release MetCoat Protective Lacquer Spray SamplKlip Stainless Steel Support Clip UniClip Plastic Support Clip Restricted article, requires special packaging ** Used for mold release and other mounting applications Phenolic PreMolds Release Agent, 32 oz. (.95l) refill, 6 oz. (0.47l) refill and 2 oz. (3ml) MetCoat Protective Lacquer Spray, 6 oz. (0.7kg) Effective 200 5

18 Castable Mounting Compounds Tips, Tricks & Techniques: For best results using epoxy systems. Mix using accurate ratios Mix thoroughly: using a 3 cup mixing technique, mixing is more thorough Post cure heating for 2 hours at 50 C (22 F) can increase hardness Preheating unmixed systems reduces viscosity and shortens cure time; every increase of 0 C (50 F) reduces gel time by 50%. Mix 25-90ml of epoxy at a time; mixing more than 90ml at a time can cause overexotherming even when poured into smaller mounts Use EpoHeat for very large mounts in single pours Clean up any spills or drips with paper towel and ethanol Wear gloves!!! Prepare sample under a hood, if possible Use Cast N Vac or Cast N Vac 000 Better to use the EPDM molds, reduces leakage Use release agent to coat mold for easy removal of sample For a video demonstration on measuring and mixing go to What you should know: Do not use disposable plastic castable mounting cups with high exotherm systems. Do not use Conductive Filler with EpoHeat because of the low viscosity; the filler will sink to the bottom so the entire mount will NOT be conductive. Best to sputter coat the sample if it needs to be conductive. Conductive Filler works with any other Buehler Epoxy or Acrylic system. EpoHeat systems may crystallize, due to the chemical purity of the product, ranging from gelled to rock hard consistency inside the container. To relieve this condition, the entire container should be placed in an oven up to 50 C (22 F) for approximately two hours. If product is still crystallized after two hours, extend the time in the oven until the crystallization is relieved. Castable Accessories: Release Agent Used for coating the mounting cup for easy release. Use every time with EPDM mounting cups. See pg 20 for a list of part numbers. SamplKlip, SamplKlip, Specimen Support Clips, UniClips Good for supporting sample orientation in the mounting cup. See pg 20 for a list of part numbers. Reusable EPDM Mounting Cups -Can use with any Castable or Compression Mounting System. See page 9 for a list of part numbers. Conductive Filler - If you need conductive castable mounts for SEM, EDS, and WDS, use Conductive Filler. See page 22 for a list of part numbers. Mix Quantities: Use this quick guide to estimate how much resin and hardener is needed to fill SamplKups of the following sizes. EpoxiCure 5: EpoThin 5:.95 EpoKwick 5: EpoHeat 4: EpoColor 5: Resin 5 grams 5 grams 5 grams 2 grams 5 grams Hardener 3 grams 5.85 grams 3 grams 3 grams 3 grams 4 Resin 20 grams 20 grams 20 grams 6 grams 20 grams Hardener 4 grams 7.8 grams 4 grams 4 grams 4 grams 2 Resin 25 grams 25 grams 25 grams 20 grams 25 grams Hardener 5 grams 9.75 grams 5 grams 5 grams 5 grams 2 Resin 40 grams 40 grams 40 grams 32 grams 40 grams Hardener 8 grams.2 grams 8 grams 8 grams 8 gram 6 Effective 200

19 Castable Mounting Compounds Epoxy Systems Type Cure Time Peak Temperature Shore D Hardness Approx. Number of Mounts per Container Size (25mm) 4 (32mm) 2 (38mm) Gallon EpoxiCure 6 hours 82 F (28 C) 82 (3.8l) Gallon EpoThin 9 hours 80 F (27 C) 78 (3.8l) Gallon EpoKwick 90 mins 85 F (85 C) 82 (3.8l) Quart EpoHeat 90 mins 295 F (46 C) 85 (0.95l) Quart EpoColor 90 mins 75 F (79 C) 82 (0.95l) (50mm) Mounting Resin Hardener Kit EpoxiCure ( qt resin / 2 pt hardener) EpoxiCure Epoxy Resin, gal (3.8l), EpoxiCure Epoxy Hardener, 2 pt (0.24l) and EpoMix Epoxide EpoxiCure ( gal resin / qt hardener) EpoHeat * ( qt resin / pt hardener) EpoThin ( qt resin / pt hardener) EpoThin ( gal resin / 2 qt hardener) EpoHeat Epoxy Hardener and EpoHeat Epoxy Resin EpoKwick ( qt resin / 2 pt hardener) EpoKwick ( gal resin / qt hardener) EpoColor ( gal resin / qt hardener) Restricted article, requires special packaging *Requires oven cure at 50 F (65 C) EpoKwick Resin and EpoKwick Epoxy Hardener Effective 200 7

20 Castable Mounting Coumpounds Acrylic Systems Type Cure Time Mix Ratio Peak Temperature Shore D Hardness Container Size Approx. Number of Mounts (25mm) 4 (32mm) 2 (38mm) 5 lb. SamplKwick 5-8 mins 2 to 75 F (79 C) 85 (2.3kg) VariDur 0 mins 2 to 70 F (77 C) 85 (2.3kg) lb VariKleer 0-5 mins 2 to 22 F (00 C) 84 (kg) lb VariDur mins 2 to 252 F (22 C) 90 (kg) (50mm) Resin Hardener Kit SamplKwick ( lb resin / 2 oz hardener) SamplKwick Kit Includes: lb. resin, 2 oz. hardener, 5 cups, 0 stirring sticks & scoop SamplKwick (5 lb resin / 64 oz hardener) SamplKwick (25 lb resin / 2.5 gal hardener) SamplKwick (00 lb resin / 5 gal hardener) VariKleer ( kg resin / 500 ml hardener) VariDur ( lb resin / 2 oz hardener) VariDur Kit Includes: lb. resin,2 oz. hardener, 5 cups, 0 stirring sticks & scoop VariDur (5 lb resin / 54 oz hardener) VariDur 3000 ( kg resin / 500 ml hardener) Restricted article, requires special packaging *Requires oven cure at 50 F (65 C) 8 Effective 200

21 Castable Mounting Coupounds Ring Forms & Molds for Castable Mounts SO - Special Order Items may have lead times and minimum orders Size SamplKups (set of 2) EPDM (set of 5) Plastic Ring Forms (set of 00) (for best results, use with epoxy systems) Phenolic Ring Forms (set of 00) (for best results, use with epoxy systems) Disposable Mounting Cups (set of 50) Mounting SO SO 2.5 x.4 x.8 ( each) x 4 x 2 ( each) x 3 x ( each) SO - Special Order Items may have lead times and minimum orders Size SamplKups (set of 2) Silicone Molds (set of each) SamplKups Reusable Mounting Cups Reusable EPDM Mounting Cups 25mm mm mm Reusable EPDM Mounting Cups Phenolic Ring Forms & Recessed Plastic Discs 60mm SO 55 x 30 x 22mm x 40 x 22mm Disposable Plastic Castable Mounting Cups *for best results, use with epoxy systems Effective 200 9

22 Castable Mounting Accessories Buehler SamplKlips, Specimen Support Clips and UniClips are intended for use in supporting specimens during mounting for metallographic preparation. The choice of clip will depend on the mounting method and specimen geometry. All of these products are compatible with all Buehler castable media types (epoxy and acrylic). Specimen support clips are not recommended for compression mounting. The SamplKlip and SamplKlip I are compatible with compression mounting, however the stainless steel SamplKlip may deform during the mounting process. The UniClip is perhaps best suited to compression-mounting, though for this application the UniClip must be oriented with the legs upward to prevent collapse during mounting. The weight of the clips should be considered where light specimens may have the tendency to float in castable media. If this is a concern, the stainless steel SamplKlip is the best choice. For metallic specimens that are to be etched after preparation, one of the polymer clips (SamplKlip I, Specimen Support Clip, or UniClip ) is best to prevent interference with etching due to a stainless steel clip in contact with the specimen. Specimen thickness will influence choice of clip type as follows: Clip Type Approximate Compatible Specimen Thickness Spec Support Clip, UniClip to (0.9mm to 2.3mm) SamplKlip, SamplKlip I (large and small) up to (5mm) Use the product dimensions listed below to ensure compatibility of these products with specimens. Approximate Product Dimensions: Product Catalog Number height (in) width (in) length (in) weight (g) SamplKlip SamplKlip I SamplKlip I s Spec Support Clip UniClip All dimensions and weights are approximate and intended only to provide a relative comparison of these products. The width values are measurements of the clip at its widest point without a specimen. UniClip height given above includes legs (h ~ without). Castable Mounting Specimen Support Clips Description SamplKlip Support Clip Quantity Stainless Steel Plastic Plastic (Small O.D.) SamplKlip Support Clip SamplKlip I Support Clip SamplKlip I Support Clip S Specimen Support Clips* UniClip Support Clip Specimen Support Clips UniClip Support Clip * Best when used in Epoxy 20 Effective 200

23 Castable Mounting Compounds Castable Mounting Accessories SO - Special Order Items may have lead times and minimum orders Description Glass Plate, seamed edges 5 x 7 (2.7 x 7.8cm) Release Agent with Swab Each Quantity 2 oz. (0.03l) SO Catalog Number/ Price SO - Special Order Items may have lead times and minimum orders Size 25mm 20-35SO SO Recessed Plastic Discs* (Qty. 5) Mounting Release Agent Refill pt. (0.47l) mm SO Release Agent Refill qt. (0.95l) SO MetCoat Protective Lacquer Coating 6 oz. (0.7kg) SO Mounting Cement Lakeside 70 2 bars mm SO Mounting Cement Balsam 4 oz. (3g) mm SO Mounting Cement Balsam 6 oz. (453 g) SO Mounting Wax Crystalbond* stick, 7 x d (78 x 22mm) * Recessed plate for use with Cast N Vac or as a base with our ringforms Mounting Wax Crystalbond LT** TEM Epoxy EdgeMet Electroless Nickel Kit stick, 7 x x 2 (78 x 25.4 x 2.7mm) 2 oz. (0.06l) qt. (0.95l) A & B Solutions & 6oz (0.8l) Preclean Solution Description MetKleer Adhesive Bases x 5 (0.2 x 2.7cm) Pumps for Gallon Size Epoxy Containers Each SO Paper Cups, 5 oz. (48ml) Stirring Sticks, Wooden Flat Edge Filler lb. (.45kg) MetKleer Adhesive Bases Restricted article, requires special packaging * Flows at 250 F (2 C) ** Flows at 50 F (54 C) Used for mold release and other mounting applications Effective 200 2

24 Conductive Filler and Pigments for Castable Mounts Castable Mounting Compounds & Accessories Conductive Filler Blue, Red and Black Pigments Buehler s Conductive Filler. If you need conductive castable mounts for SEM, EDS, or WDS work, then you need Buehler's Conductive Filler. Adding this nickel based filler to Buehler's epoxies or acrylics makes your mounts conductive. Buehler's Castable Mount Pigments allow you to enhance the contrast between your specimen and any of our epoxy or acrylic mounting compounds. While these pigments color code and enhance contrast, they do not infiltrate pores and cannot be used as a substitute for EpoColor. SO - Special Order Items may have lead times and minimum orders Size Blue Pigment Black Pigment Red Pigment Conductive Filler oz (30ml) SO SO SO 2 lb. (.9kg) PWB Mounting Accessories SO - Special Order Items may have lead times and minimum orders Description Type Quantity Catalog Number/ Price PWB Holders 8: (29mm O.D.) SO Angle Polishing Inserts 4 Diameter (32mm) SO PWB Coupon Pins z long PWB Met Pins a long PWB Coupon Pins PWB Met Pins Tip PWB Met pins are used to hold coupons in High Volume Printed Wiring Board Preparation Systems, which provide accurate, reproducible cross-section of plated through holes. The NelsonZimmer 2000 provides cross-sections down to in diameter plated through holes. This will hold six coupons (up to 0.25 thick) in each of the six cavities utilizing two coupon pins z long ( ). The NelsonZimmer 3000 provides cross-sections down to in diameter plated through holes. This will hold three coupons individually in each of the six cavities utilizing two coupon pins a long ( ). 22 Effective 200

25 Mounting Accessories Miscellaneous Mounting Accessories Description Silicone Mold Release Spray Quantity 6 oz. (0.7kg) Catalog Number/ Price MetGrip Sample Holders, 2 (38mm) Powdered Mold Release Plasticine Clay.6 oz. (45g) lb. (0.45kg) Mounting Metal Slides Leveling Press Each Leveling Press Kit (Includes Leveling Press, Plasticine Clay & 4 Metal Slides) Each Silicone Mold Release Spray, 6 oz. (0.7kg) Specimen Storage Cups for 4 (32mm) mounts Glass Slides, Regular.06 x.8 (27mm x 46mm) gross (44) Glass Slides, Regular.06 x.8 (27mm x 46mm) 0 gross (440) Glass Slides, Micro 3 x (76.2mm x 25.4mm) 0 gross (440) Leveling Press Glass Slides, Cover 0.94 x.54 (24mm x 39mm) Glass Slides (25mm) Diameter UltraMet 2 Sonic Cleaner 0 gross (440) * oz. (0.95l) Restricted article, requires special packaging *Also available in quantity of 000. Replace 00 with 000 in the catalog number to order this quantity. UltraMet 2 Sonic Cleaner, 32 oz. (0.95l) Effective

26 Grinding/Polishing Technical Information & Metal Bonded Grinding Discs Tips, Tricks & Techniques: In selecting a grinding surface, choose the finest abrasive that will efficiently achieve planarity To choose which type of grinding surfaces consider: - CarbiMet 2 if you process many types of materials. Use -2 minutes. - Apex DGD or DGD Color for very hard materials, fewer grinding steps, controlled material removal and less change over. If material or mount media is gummy, dress. - FibrMet or UltraPrep Lapping Films for small fragile specimens, electronics and fiber optics Polishing cloths typically last 20 cycles Diamond suspensions contain enough lubricant that they do not require an extender Diamond pastes should be used with MetaDi Fluid or another extender Final polish See for more information. Apex CGD (Coarse Grinding Disc) Apex CGD: aggressive metal bonded diamond discs designed for continuous use and high material removal rates on hard to grind materials. Excellent results with: tool steels, tungsten carbide, hard ceramics and titanium. Color/Micron Quantity 8 (203mm) 0 (254mm) 2 (305mm) Grey (320µm) Green (240µm) Black (25µm) Effective 200

27 Diamond Grinding Discs Apex Quick-Change Magnetic System Apex Quick-Change Magnetic System is a patented magnetic-based system used in conjunction with either abrasive surfaces or polishing cloths. Apex consists of two components.the first is the Apex M reusable, long-life magnetic disc.with a pressure sensitive adhesive (PSA) backing on one side, the Apex M disc can be used on any conventional platen.the second component is the Apex B bimetallic plate and is used between the Apex M disc and any PSA backed abrasive surface, polishing cloth or other consumable of choice. Platen (), Apex M (2), Apex B (3) & Apex DGD (4) SO - Special Order Items may have lead times and minimum orders Type Apex M Discs - PSA Backed Magnetic Discs Apex B Bimetallic Plates Quantity 8 (203mm) 0 (254mm) (305mm) Grinding/Polishing Apex MagoDisc - Aluminum Platen with MagnoFix Installed Apex MagnoFix - PSA Backed Magnetic Disc SO SO Apex MagnoMet Metallic Plate Apex MagnoPad Teflon Coated Metallic Plate ApexHercules Rigid Grinding Discs ApexHercules Rigid Grinding Discs are a series of engineered surfaces that are used with MetaDi and MetaDi Supreme Diamond Suspensions to grind specimens.these discs improve efficiency by reducing steps while providing superb specimen flatness and edge retention. ApexHercules RGD s provide long life, are corrosion resistant and attach directly to Apex M, MagnoDisc and MagnoFix. Type Quantity 8 (203mm) 0 (254mm) 2 (305mm) ApexHercules H (for materials HRC20, HV236) ApexHercules S (for materials < HRC20, HV236) Effective

28 Diamond Grinding Discs Apex Diamond Grinding Discs (DGD) Micron 65 Quantity 8 (203mm) (254mm) 2 (305mm) Apex Diamond Grinding Discs (DGD) provide long wear, resin-bonded, fixed abrasive surfaces for your every application.these discs provide high removal rates and superb edge retention and flatness. Durable enough for the initial grind of an unmounted specimen, yet available down to 0.5 micron Just add water and use Excellent for hard materials, ceramic, glass,tsc and more The consumable of choice for Zaxis Macro Material Removal System Can be dressed with Dressing Stick Effective 200

29 Diamond Grinding Discs Apex Diamond Grinding Discs (DGD) SO - Special Order Items may have lead times and minimum orders Color (Micron) Quantity 8 (203mm) 0 (254mm) 2 (305mm) Green (240) Apex DGD Color provides long wear, resin-bonded, fixed abrasive surfaces for your every application.these discs provide high material removal rates and excellent edge retention and flatness. Bonding characteristics allow these discs to be used on a wide variety of materials, including softer materials such as brass and copper. Just add water and use The consumable of choice for Zaxis Macro Material Removal System Can be dressed with Dressing Stick Black (25) Red (75) Purple (45) Yellow (35) White (5) Blue (8) SO SO SO Grinding/Polishing ReVēl new possibilities with new technology. NEW Type Quantity 8 (203mm) 0 (254mm) 2 (305mm) A B Preparation Methods featuring NEW ReVēl Discs: Material Surface Time CarbiMet 2, 320 grit Until plane Ferrous Materials 60 HRC ReVēl A 2 minutes ChemoMet with MasterMet 4 minutes, 20 seconds Ferrous Materials CarbiMet 2, 320 grit Until plane 50 Ferrous HRC Materials 50 HRC ReVēl A 2 minutes ChemoMet with MasterMet 4 minutes, 20 seconds Inconel CarbiMet 2,400 grit Until plane Nickel Based Alloys ReVēl B 2 minutes ChemoMet with MasterMet 4 minutes, 20 seconds Tungsten carbide Apex DGD Yellow Until plane Tungsten Carbide ReVēl A 2 minutes Effective

30 Diamond Grinding Discs New SumMet Bundles, contain enough supplies to prepare 00 specimen holders NEW Consists of: Material 8 (203mm) 0 (254mm) 2 (305mm) CarbiMet 2 (320/P400) Abrasive Discs, UltraPad,TriDent and MicroCloth Polishing Cloths, 9µm and 3µm MetaDi Supreme Diamond Suspension, MasterPrep Final Polishing Suspension Fe & Ni CarbiMet 2 (320/P400) Abrasive Discs, UltraPad,TriDent,TexMet and MasterTex Polishing Cloths, 9µm, 3µm, µm MetaDi Supreme Diamond Paste, MetaDi Fluid and MasterMet Final Polishing Suspension CarbiMet 2 (240/P280) Abrasive Discs, UltraPol and ChemoMet Polishing Cloths, 9µm MetaDi Supreme Diamond Suspension, and MasterMet Final Polishing Suspension Al & Cu Ti Grinding/Polishing CarbiMet 2 (240/P280) and (600/P200) Abrasive Discs, TexMet and MicroCloth Polishing Cloths, 3µm MetaDi Supreme Diamond Paste, MetaDi Fluid and MasterPrep Final Polishing Suspension Electronic & Polymer Apex DGD Red Disc, UltraPol,TexMet and ChemoMet Polishing Cloths, 9µm and 3µm MetaDi Diamond Supreme and MasterMet Final Polishing Suspension Ceramic & Refractory Bundle for Ferrous and Nickel material Bundle for Aluminum and Copper material Bundle for Titanium material Bundle for Electronic and Polymer material Bundle for Ceramic and Refactory material 28 Effective 200

31 Diamond Grinding Discs UltraPrep Resin-Bonded Diamond Discs SO - Special Order Items may have lead times and minimum orders Diamond Size Box Code (all discs grey in color) Quantity 8 (203mm) 2 (305mm) 30 micron Orange SO SO 9 micron Blue SO SO 3 micron Yellow SO SO UltraPrep Metal-Bonded Diamond Discs Diamond Size Box Code Quantity 2d (73mm) 8 (203mm) 2 (305mm) Grinding/Polishing 25 micron Black micron Red micron Yellow micron White micron Blue micron Light Purple UltraPrep Metal Bonded Diamond Discs, PSA Backed Effective

32 Abrasive Discs CarbiMet 2 Abrasive Discs, Plain Backed NEW CarbiMet 2 Abrasive Discs are a premium line of grinding papers designed for superior grinding performance on all types of specimens. These discs are designed for wet or dry grinding; however wet grinding should induce less deformation in specimens. The tightly held abrasive grain sizing gives CarbiMet 2 Abrasive Discs the rapid material removal and uniform finish needed to reduce rough and final polishing times. The uniformity and consistency of these discs make them an excellent choice for use with automatic grinding and polishing systems. CarbiMet 2 Discs utilize premium C weight paper. Grit ANSI (FEPA) Abrasive Size(µm) Quantity 8 (203mm) 0 (254mm) 2 (305mm) 60 (P60) (P20) (P80) (P280) (P400) (P800) (P200) (P500) MicroCut Disc (P2500) MicroCut Disc Assorted (60-600) (P60-P200) Note: The Assorted packages have 0 each of various grit sizes. 30 Effective 200

33 Abrasive Discs CarbiMet 2 Abrasive Discs, PSA Backed NEW Grit ANSI (FEPA) Abrasive Size(µm) Quantity 2d (73mm)** 8 (203mm) 0 (254mm) 2 (305mm) 60 (P60) (P20) (P80) 240 (P280) 320 (P400) Grinding/Polishing 400 (P800) (P200) (P500) MicroCut Discs (P2500) MicroCut Discs Assorted (20-600) (P20-P200) Note: The Assorted packages have 0 each of various grit sizes. ** The 2d" Assorted package ( ) has 0 each of 80, 240, 320, 400 and 600 grits. 2 (305mm) assorted package has a quantity of 70. Effective 200 3

34 Abrasive Discs ZirMet Abrasive Discs Grit ANSI (FEPA) 60 (P60) Abrasive Size (µm) 25 Quantity 2 (305mm) ZirMet Abrasive Discs are polyester-backed discs coated with a zirconia alumina abrasive. They provide maximum material removal with minimum heat generation and sample deformation, and are intended primarily for heavy stock removal in the initial grinding stages. 20 (P20) 80 (P80) 220 (P240) BuehlerMet II Abrasive Discs, Plain Backed The BuehlerMet II line of Abrasive Discs has been developed for less critical laboratory grinding of metallographic and petrographic samples. These papers utilize a plain commercial C weight paper backing with a uniformly graded abrasive coating for consistent cutting performance. BuehlerMet II discs can be used wet or dry and are suitable for manual or automated grinding applications. Grit ANSI (FEPA) Abrasive Size(µm) Quantity 8 (203mm) 0 (254mm) 2 (305mm) 60 (P60) (P20) (P80) (P280) (P400) (P800) (P200) Assorted (60-600) (P60-P200) Effective 200

35 Abrasive Discs BuehlerMet II Abrasive Discs, PSA Backed Grit ANSI (FEPA) Abrasive Size(µm) Quantity 8 (203mm) 0 (254mm) 2 (305mm) 60 (P60) (P20) (P80) (P280) 320 (P400) 400 (P800) Grinding/Polishing 600 (P200) Assorted (60-600) (P60-P200) MetGrip Liners MetGrip Liners. Double-sided PSA backed film for holding plain backed papers on platen. MetGrip Liners should be applied with the Buehler logo side against the platen. Plain backed paper should be applied to the plain liner side. Each liner lasts approximatley 0 uses. Description Quantity 8 (203mm) 0 (254mm) 2 (305mm) MetGrip Liners Effective

36 CarbiMet & CarbiMet 2 Belts, Rolls & Strips and ZirMet Belts Abrasive Belts, Rolls & Strips Buehler MetSplice Belts are recommended for general coarse and fine grinding applications where a uniform surface finish is required. The specially designed biased-butt splice eliminates the typical belt bump found in conventional belts. This design results in a true running belt which delivers flat uniformly ground specimens. Buehler CarbiMet 2 Rolls and Strips are for use on HandiMet 2 and HandiMet I manual polishers. CarbiMet MetSplice Belts SO - Special Order Items may have lead times and minimum orders Grit ANSI (FEPA) 50 (P50) Abrasive Size(µm) CarbiMet MetSplice Belts 4 x 36 (02 x 94mm), Qty. 0 CarbiMet 2 Abrasive Rolls for HandiMet 2 3v x 60 (87mm x 8.3m), Qty. CarbiMet 2 Abrasive Strips for HandiMet, 3 x (76.2mm x 279mm), Qty. 00* ZirMet MetSplice Abrasive Belts 3 x (02mm x 94mm), Qty (P60) (P80) (P20) (P80) SO 220 (P240) SO 240 (P280) (P400) (P800) (P Assorted ( ) (P280-P200) * The Assorted package ( ) has a quantity of 40, 0 each of 240, 320, 400 and 600 grits. 34 Effective 200

37 Abrasive Lapping Film FibrMet Abrasive Discs FibrMet Abrasive Discs are formulated for fine grinding applications where diamond is not required. FibrMet products contain either aluminum oxide or silicon carbide abrasive, resin-bonded to a uniform and durable 3 mil polyester backing. Their fine size distribution and superb abrasive characteristics make them the best choice for grinding epoxy beads, glass ferrules, and glass or polymer fibers. Buehler offers FibrMet Abrasive Discs in both pressure-sensitive adhesives (PSA) and plain backed versions, depending on diameter. FibrMet Discs, 8 (203mm) SO - Special Order Items may have lead times and minimum orders Micron Off White White Color Material Al 2 O 3 50 Al 2 O 3 50 Quantity 69-30SO * 4 (02mm) PSA Backed SO * 8 (203mm) PSA Backed SO 8 (203mm) Plain Backed * 2 (305mm) PSA Backed Grinding/Polishing Green Al 2 O * * 3 Pink Al 2 O * * * 3 Grey SiC SO 9 Light Blue Al 2 O * * 2 Yellow Al 2 O * * 5 Grey SiC *Bulk packs of 000 discs are available in these sizes. Add 000 to the end of the catalog number to order these sizes in quantities of 000. Effective

38 Abrasive Lapping Film UltraPrep Diamond Lapping Films UltraPrep Diamond Lapping Film Products are formulated for fine grinding of hard materials such as ceramic and glass ferrules. Diamond particles are resin bonded to a uniform and durable 3 mil polyester backing. Their consistency, fine size distribution, and super-abrasive characteristics make UltraPrep Diamond Lapping Films the best choice for grinding ceramic ferrules. Buehler offers UltraPrep Type A and UltraPrep Type B Diamond Lapping Films in both pressure-sensitives adhesive (PSA) and plain backed versions. (Dependant on specific diameter). UltraPrep Diamond Lapping Film Discs, Type A, 8 (203mm) PSA backed UltraPrep Diamond Lapping Film, Type B (Interrupted) A more aggressive, longer-life film in which the diamond particles are spaced to allow improved fluid flow and abrasive action Polishing swarf flows between these particles, allowing the polishing process to continue unaffected Ideal for use on composite materials, non-ferrous materials, and materials where embedding of abrasive particles is a concern SEM image, UltraPrep, Type A surface SEM image Cross-section of UltraPrep, Type A SEM image, UltraPrep, Type B Surface SEM image of a Cross-section of UltraPrep, Type B SO - Special Order Items may have lead times and minimum orders Micron 0. Light Gray Color 5 Quantity 69-79SO 2d (73mm) Type A, PSA Backed 69-38SO 4 (02mm) Type A, PSA Backed (203mm), Type A, PSA Backed (203mm), Type A, Plain Backed 8 (203mm), Type B, PSA Backed 8 (203mm), Type B, Plain Backed 0.5 White SO 69-37SO SO SO Lavender SO SO SO 3 Pink SO SO 6 Brown SO SO SO 9 Blue SO 5-650SO 5 Orange/ Brown SO Green SO 69-3SO Effective 200

39 Abrasive Powders Silicon Carbide and Aluminum Oxide Abrasive Powders Silicon carbide and aluminum oxide abrasive powders are available in various particle sizes. These may, at times, be preferred for fine grinding of samples on various surfaces such as cast iron, tin, lead or cloth covered wheels. The powders are generally used in distilled water mixtures that vary in consistency from a thin liquid to a paste-like compound depending upon the powder-towater ratio. Silicon Carbide Powder, 5 lb. Aluminum Oxide Abrasive Powder, 5 lb. Grit Size ANSI (FEPA) 20 (P20) 27.0 Size (µm) 5 lb. (2.3kg) Quantity Silicon Carbide (SiC) Aluminum Oxide (Al 2 O 3 ) Grinding/Polishing 240 (P280) lb. (2.3kg) (P400) lb. (2.3kg) (P600) lb. (2.3kg) (P200) lb. (2.3kg) (P2000) lb. (2.3kg) Aluminum Oxide Abrasive Powders Particle Size Quantity Aluminum Oxide (Al 2 O 3 ) 2.5 micron 5 lb. (2.3kg) micron 5 lb. (2.3kg) micron 5 lb. (2.3kg) micron 5 lb. (2.3kg) Effective

40 Laboratory Cloth Selection Grade Guide Premium Polishing Cloths & Pads NEW & IMPROVED NEW & IMPROVED Premium Recommended Abrasive Cloths Micron Size Type Cloth Characteristics Usage Guide Applications UltraPad 5-3 Diamond Hard Woven, No Nap with Used to Replace Multiple Ferrous Materials and High Material Removal SiC Grinding Steps Thermal Spray Coatings UltraPol 5- Diamond Hard Woven, No Nap Excellent Surface Finish Minerals, Coal, and used to retain flatness in Ceramics, Inclusion medium to hard specimens Retention in Steels, and Refractory Metals Nylon 5- Diamond Medium Hard Woven, Used to Retain Flatness Ferrous Materials, Sintered No Nap and Hard Phases Carbides and Cast Irons TexMet P 5-3 Diamond Hard Perforated Used for Material Removal Ceramics, Carbides, Non-woven Pad for High and Flatness of Hard Petrographic, Hard Metals, Material Removal Specimens Glass, Metal Matrix Composites TexMet 5-3 Diamond, Non-woven Pad for Most Popular Cloth for Ferrous and Nonferrous Al2O3 Surface Finish Intermediate Steps, Good Metals, Ceramics, for Most Materials Electronic Packages, PCB s, Thermal Spray Coatings, Cast Irons, Cermets, Minerals, Composites, Plastics TriDent 5- Diamond Softer, Durable, Woven Used to Maximize Flatness Ferrous and Nonferrous Synthetic, No Nap and Retain Phases while Metals, Microelectronics, Providing Excellent Surface Coatings Finish VerduTex 5- Diamond Durable, Medium Hard Used for rough and final Ferrous and Nonferrous Synthetic Silk polishing. Composite Materal and Plastic (CFK, GFK) VelTex 9- Diamond Short-napped Ideal for final polishing Steel, Non Ferrous and Synthetic Velvet Soft Materials WhiteFelt Diamond, Soft and Durable Matted General Usage for Ferrous and Nonferrous Al2O3, SiO2 Wool Cloth Intermediate to Fine Steps Metals MicroFloc 6- Diamond Medium Hard, Napped Good results when used Ferrous and Nonferrous Rayon Cloth with unmounted specimens Materials PoliCloth 6- Diamond Medium Hard, Woven General Usage Cast iron, copper and Wool Cloth aluminum alloys, coal and other soft materials MicroCloth Diamond, Synthetic Cloth with Most Popular General Usage Ferrous and Nonferrous Al2O3, SiO2 Medium Nap Final Polishing Cloth Metals, Ceramics, Composites, PCB s, Cast Irons, Cermets, Plastics, Electronics MasterTex Al2O3, SiO2 Soft Synthetic Velvet with Softer Final Polishing Cloth Soft Nonferrous and Low Nap Microelectronic Packages ChemoMet Al2O3, SiO2 Soft Synthetic Cloth General Usage Cloth that Titanium, Stainless Steels, Removes Smear Metal from Lead/Tin Solders, Tough Materials during Electronic Packages, Chemomechanical Soft Nonferrous Metals, Polishing Plastics 38 Effective 200

41 Polishing Cloths Polishing Cloths Buehler Polishing Cloths are premium performance cloths for all materials applications. The cloths are engineered for high removal rates, long life and superior surface finishes. See for more information. SO - Special Order Items may have lead times and minimum orders Premium Cloths, PSA Backed UltraPad 40-72SO 2d (73mm) Diameter, Qty (203mm) Diameter, Qty (254mm) Diameter, Qty (305mm) Diameter, Qty. 0 Grinding/Polishing Coarse UltraPol Nylon SO TexMet P NEW & IMPROVED TexMet TriDent Intermediate VerduTex VelTex SO SO SO WhiteFelt SO SO PoliCloth MicroFloc SO SO SO NEW & IMPROVED MicroCloth Fine MasterTex ChemoMet Effective

42 Grinding/Polishing Consumables Magnetic Backed (MB) Cloths for use with Apex M Premium Cloths, Magnetic Backed 8 (203mm) Qty. 5 0 (254mm) Qty. 5 2 (305mm) Qty. 5 Benefits of MB Cloths: Eliminates the possibility of air bubbles between the cloth and the platen Easier application and removal of cloths Eliminates the need for an Apex B Easy-to-use, soft flexible backing Fine Intermediate Coarse Ultra MB TexMet MB Satyn MB Chemia MB MB Premium Cloths Premium Recommended Abrasive Cloths Micron Size Type Cloth Characteristics Ultra MB 5-3 Diamond A very hard and extremely flat polishing cloth, tightly woven from very fine polyester fibers to transmit flatness. Alternative for: Nylon, UltraPad, or UltraPol Polishing Cloths TexMet MB 5-3 Diamond, Al 2 O 3 A magnetic backed version of TexMet - a firm, dense and hard polishing disc with excellent uniformity. Satyn MB 9- Diamond A woven artifical silk polishing cloth constructed with an internal barrier film for durability. Alternative for: TriDent or VerduTex Polishing Cloths Chemia MB Al 2 O 3, SiO 2 A buffed polyurethane with microscopic voids, laminated to a nonwoven substrate. Good chemical resistance and excellent flatness. Alternative for: ChemoMet Polishing Cloths 40 Effective 200

43 Grinding/Polishing Consumables MetaDi Supreme Diamond Suspensions & Pastes MetaDi Supreme Suspensions (left) are non-toxic, non- combustible, and environmentally safe polycrystalline diamond suspensions which have a greater number of cutting facets than monocrystalline diamond and higher removal rates. These provide reduced subsurface deformation and are ideal when working with samples composed of different materials or hardnesses. MetaDi Supreme Diamond Pastes (right) offer the same benefits as our MetaDi Supreme Suspensions in paste form. This product is naturally colored with no dyes. Diamond Size 0.05µm Charcoal Color MetaDi Supreme Diamond Suspension 8 oz. (0.24l) MetaDi Supreme Diamond Suspension 32 oz. (.95l) Refill MetaDi Supreme Diamond Suspension gal. (3.8l) Refill MetaDi Supreme Diamond Paste 20g Grinding/Polishing 0.0µm Charcoal µm Gray µm Blue µm Fine Blue F F F 3µm Green µm Fine Green F F F 6µm Yellow µm Deep Red µm Brown Effective 200 4

44 Diamond Polishing Suspensions & Pastes MetaDi Diamond Suspensions & Pastes MetaDi Diamond Suspension MetaDi II Diamond Paste MetaDi Diamond Polishing Compounds are the standard of the industry for critical sample preparation processes. The unique formulation of MetaDi compounds makes them the best for use in metallographic, petrographic, and ceramographic polishing applications. MetaDi diamond compounds are a premium product that utilize natural (in MetaDi Paste formula) and synthetic (in MetaDi Suspension and MetaDi II Paste formula) diamond graded for particle size as well as shape. The diamond carrier is formulated to keep the diamond from loading up and to maintain its cutting efficiency through the life of the polishing surface. Water based suspensions are recommended for most applications. Oil based suspensions are recommended only for materials that are water sensitive or where more lubrication is necessary. Diamond Size Color MetaDi Diamond Suspension pt. (0.47l) MetaDi Diamond Suspension pt. (0.47l) Oil MetaDi Diamond Suspension gal. (3.8l) µm Blue µm Green µm Yellow µm Deep Red µm Brown Diamond Size 0.25µm Gray Color MetaDi Diamond Paste 20g Heavy Concentration MetaDi II Diamond Paste 5g Medium Concentration MetaDi II Diamond Paste 20g Medium Concentration µm Blue µm Green µm Yellow µm Deep Red µm Brown Effective 200

45 Grinding /Polishing Accessories Grinding & Polishing Accessories Quantity/Size MetaDi Fluid (water soluble) AutoMet Lapping Oil Spray Pump Nozzle Dressing Stick 6 oz. (0.8l) for 8 oz. (0.24l) MetaDi Bottles oz. (0.47l) 32 oz. (0.95l) 85 oz. (2.5l) gal. (3.8l) Grinding/Polishing x x 64 (25.4 x 25.4 x 59mm) MetaDi Fluid Dressing Stick Effective

46 Final Polishing Suspensions Quick-Reference Guide to Final Polishing Solutions Name MicroPolish II Deagglomerated Alumina Powder and Suspensions MasterPrep Agglomerate-free Seeded-gel Alumina Suspension MasterMet Colloidal Silica Suspension Final Polishing Suspensions Applications Higher quality alumina suitable for polishing most minerals and metals; produces a better surface finish than standard alumina abrasives of the same size 0.05µm sol-gel alumina suspension with a ph of ~8.5 produces better finishes than calcined alumina abrasive; excellent with minerals, metals, carbides, PWB s. Good for precious metals. 0.06µm amorphous silica colloidal suspension with a ph of ~0 for a chemo-mechanical polishing action produces excellent surface for metals, minerals, polymers, PWB s, electronic devices, especially soft metals, but not for precious metals MasterMet 2 Non-Crystallizing 0.02µm non-crystallizing amorphous silica colloidal suspension with a ph of ~0.5 Colloidal Silica Suspension producing chemo-mechanical polishing action MasterPolish Blended Proprietary viscous blend of high purity 0.05µm alumina and colloidal silica with a slightly Alumina andcolloidal Silica Suspension MasterPolish 2 Proprietary Chemo-Mechanical Suspension basic ph of ~9. Has little water and can be used with materials that are sensitive to water, such as Mg most of its alloys; good for most Fe, Ni, or Co-based alloys and Metal Matrix Composites (MMCs) Proprietary 0.06µm abrasive suspension with a ph of ~0 for chemo-mechanical polishing action of alumina, glass, sapphire, silicon nitride, and metal/ceramic composites. Buehler Polishing Suspensions have been developed in our research laboratories to give the metallographer an easy-to-use, premixed polishing media that has the same consistency from day to day and from lot to lot. Buehler Suspensions are packaged in convenient applicator bottles, and are ready to use. Type 6 oz. (0.8l) 32 oz. (0.95l) 64 oz. (.9l) MasterPrep Alumina Polishing Suspension, 0.05µm MasterMet Colloidal Silica Suspension, 0.06µm MasterMet 2 Non-Crystallizing Colloidal Silica Suspension, 0.02µm MasterPolish Final Polishing Suspension, 0.05µm MasterPolish 2 Final Polishing Suspension, 0.06µm MasterPrep Alumina Polishing Suspension MasterMet Colloidal Silica Suspension MasterMet 2 Non-Crystallizing Colloidal Silica Suspension MasterPolish & MasterPolish 2 Final Polish Suspensions 44 Effective 200

47 Grinding/Polishing Consumables MicroPolish II Powders & Suspensions Particle Size 8 oz. (0.23kg) Powder lb. (0.45kg) Powder 5 lb. (2.3kg) Powder 6oz. (0.8l) Suspension 28oz. (3.8l) Suspension 0.05µm µm µm Grinding/Polishing MicroPolish II 0.3µm, lb., MicroPolish II.0µm, 5 lb., MicroPolish II 0.05µm, lb. MicroPolish II Deagglomerated Alumina Suspension, 6 oz. Effective

48 Replicating Materials Replicating Materials are primarly used for field metallographic applications and subsequent laboratory analysis. SO - Special Order Items may have lead times and minimum orders Compatible Testers Quantity Catalog Number Disc Holder, with grove, sponge rubber (25.4mm) Disc Holder, hard rubber (25.4mm) Disc Holder, hard rubber 2d (73mm) Replicating Tape x x 25 (25.4mm x 0.3mm x 7.6m) roll Replicating Adhesive Bases x 3 (25.4mm x 76.2mm) 30 per box SO Replicating Kit* SO Flapper Wheel, 60 (P60) grit Manual Applicator for Replicating Media Static Mixers Replicating Media /7, 50ml (.7oz) minute working time, 7 minute cure time Replicating Media 7/30T, 50ml (.7oz) 7 minutes working time, 30 minute cure time Replicating Set** * Replicating kit includes 0 each 3 x 3 (76.2mm x 76.2mm) Replicating Sheets and Adhesive Bases ** Replicating set includes each of catalog numbers , , and Replicating Tape, Replicating Adhesive Bases, Disc Holders, and Flapper Wheel Replicating Media 46 Effective 200

49 Spare Bulbs for Microscopes, Metallographs, Hardness Testers and Illuminators, Quantity of Replacement Bulbs Type Tungsten Bulb Miniload, 8V/5W Bulb, 2V/35W for Zeiss Axiovert 40 Mat 6V/30W, Zeiss Axiovert 25 CA Catalog Number/ Price Type Halogen Bulb, 6V/30W (for DigiMet 2000, SMZ000, SMZ500 & MA00) Bulb, 6V/30W for ViewMet PortaMet Microscope, ( ) Catalog Number/ Price Analysis/Documentation Quartz Halogen, 24V/50W - Unimet Microscope FibrSkope 2 Microscope, 6V/8W, light diffusing Bulb, 50W Quart Halogen for FibrFlex Illuminator FibrSkope Portable Microscope Bulb, 6V/0W for Nikon SMZ Stereo Halogen Illuminator Tungsten Bulb, prefocused (GE-63) 6.5V/2.75 amp Bulb, 6V/20W with Reflector for Nikon SMZ Stereo MicroMet I Bulb, Indicator Lights V/00W 600 hour lamp for AZ00 Fiber Illuminator MicroMet I Bulb, Stage Illuminator W Halogen Bulb for MA200 Transmitted Light Tungsten Halogen, 6V/20W (for Nikon Optiphot M & Labophot) Bulb, 2V/00W for Zeiss Axiovert 40 Mat Bulb, 2V/00W for Nikon Epiphot, L50 and ME600L Bulb, 2V/50W for Nikon Eclipse LV50, LV00D, MA00 & MA MicroMet I Bulb, Microscope Illumination 6V/0W 6V/8W, MicroMet II, I, 3, 4 & V/7W, Fiber Optic Illumuninator, MicoMet V/7W, Alpha, MicroMet V/8W, MicroMet 200 Series Stage Illuminator Bulb for Rockwell Test, 00V/5W V/50W - Fiber Optic Illuminator (for FibrFlex) EJA Bulb Bulb, 2V/50W for Nikon Epiphot, L50, ME600L & MicroMet 500 Series V/0W Fiber Optic Illuminator (Top Row) , , (Bottom Row) , Effective

50 Microindentation, Macro and Semi-Macro Vickers Indenters, Quantity of Hardness Tester Indenters Compatible Testers 500 Series MicroMet Type Vickers Catalog Number/ Price Series MicroMet Knoop MicroMet 54 & 524 MicroMet 54 & 524 IndentaMet 04, 05 & 06 IndentaMet 04, 05 & Series Marco & Semi-Macro 500 Series Marco & Semi-Macro Light Load Vickers Light Load Knoop Vickers Knoop Vickers Knoop Rockwell Tester Indenters, Quantity of Compatible Tester Type Scales Catalog Number/ Price MacroMet 500 Series Superficial Only Diamond Cone N MacroMet 500 Series Diamond Cone A MacroMet 500 Series Diamond Cone C MacroMet 500 Series Twin Scale Diamond Cone C, D, A, N MacroMet 500 Series Diamond Cone C, D, A Effective 200

51 Hardness Calibration Test Blocks MicroMet Test Blocks*, Quantity of High quality (25mm) test blocks calibrated to current ASTM E microindentation hardness standard and traceable to NIST. Includes a traceable certificate of calibration conformance. Type Vickers Calibrated at 00gm load unless otherwise specified Calibrated at 500gm load unless otherwise specified 00HV 200HV 300HV 400HV 500HV 600HV 700HV 800HV Analysis/Documentation Type 00HK 200HK 300HK 400HK 500HK 600HK 700HK 800HK Knoop Calibrated at 00gm load unless otherwise specified Calibrated at 500gm load unless otherwise specified Type 00 Dual 200 Dual 300 Dual 400 Dual 500 Dual 600 Dual 700 Dual 800 Dual Knoop/ Vickers Calibrated at 00gm load unless otherwise specified Calibrated at 500gm load unless otherwise specified MacroVickers and Semi-MacroVickers Calibration Test Blocks, Quantity of Type 00HV 200HV 300HV 400HV 500HV 600HV Vickers Effective

52 Hardness Calibration Test Blocks Rockwell MacroMet Calibration Test Blocks, Quantity of (all HRC Blocks are NIST) Nominal Value Catalog Number/ Price Nominal Value Catalog Number/ Price 63 HRC 70-00NST 9 HR5N HRC 55 HRC 50 HRC 45 HRC 40 HRC 35 HRC 30 HRC 25 HRC 95 HRB* 85 HRB* 70 HRB* 60 HRB* 50 HRB* 40 HRB* 85 HRA 83 HRA 73 HRA 60 HRA NST NST NST NST NST NST NST NST HRF HR5N 7 HR5N 83 HR30N 80 HR30N 45 HR30N 9 HR5T* 88 HR5T* 84 HR5T* 80 HR5T* 73 HR5T* 79 HR30T* 73 HR30T* 65 HR30T* 60 HRF 50 HR30T* 43 HR30T 54 HR45T HR5N * Blocks certified to current ASTM E8-08 hardness standard with Tungsten Ball Indenter. 50 Effective 200

53 Buehler Education Schedule Educational Classes The continuing quest for increased product quality and reliability requires a more thorough testing of materials, which includes microstructural analysis. In addition, the analysis of increasingly complex composites and advanced materials is challenging the adequacy of existing methods for specimen preparation.these two factors have created a demand for improved preparation and analysis techniques. Besides offering equipment and consumables for this purpose, Buehler offers training courses for individuals to obtain or improve the neccessary metallographic skills. Buehler established the Institute for Microstructural Analysis in 989, offering both general courses at an introductory level plus more specialized courses that focus on the needs of specific industries or technologies. All courses stress supervised hands-on activities in the laboratory with classroom instruction to help the students understand the basic principles. Courses are offered at the Buehler headquarters in Lake Bluff, Illinois, as well as Buehler s office in Irvine, California or a nearby location. Institute for Microstructural Analysis Courses, Buehler (USA) For registration and additional course information regarding the Institute for Microstructural Analysis course program, please contact Debbie Schnur at our Lake Bluff office: Telephone: (847) , Fax: (847) or debbie.schnur@buehler.com METALLOGRAPHIC TECHNIQUES (3 DAYS) Course Code: ED-0078 This three day course is designed for those without formal training in specimen preparation, as well as for the experienced metallographer who wants to be updated on the latest techniques.the principles and practices of metallography are taught including the fundamentals of sectioning, mounting, grinding and polishing. Sessions on light optical microscopy, etching, hardness testing, microstructural interpretation and analysis are included. The student will learn to apply contemporary procedures to become more effective in preparing various types of specimens. Students are encouraged to bring their own specimens..8 CEUs. June -3 (Lake Bluff) August 30 - September (Lake Bluff) December 6-8 (Lake Bluff) ELECTRONIC DEVICES (3 DAYS) Course Code: ED-0079 Students attending this three day course are taught the basics of metallographic specimen preparation of packages, microelectronic chips, circuit boards and flexible circuits. Attention is given to low-stress, low-deformation sectioning of electronic materials, mounting techniques that protect sensitive components, and polishing methods that minimize relief and rounding of composite specimens containing highly dissimilar materials. Proper use of the light optical microscope for inspection of prepared materials is also covered..8 CEUs. April 5-7 PRACTICAL APPLICATIONS OF AUTOMATIC IMAGE ANALYSIS (2 DAYS) Course Code: This is a two day course teaching the practical applications of image analysis. Imaging operations such as image clarifications, thresholding (B/W & color), binary image modifications and measurements will be discussed.the primary emphasis is image analysis routine development. Analysis tasks such as the determination of grain size, coating thickness and many others will be illustrated using the OmniMet Modular Digital Imaging System. An understanding of microstructural evaluation and specimen preparation is required. Students are encouraged to bring their own specimens for analysis..2 CEUs. August 6-7 (Lake Bluff) November -2 (Lake Bluff) REGISTRATION INSTRUCTIONS Most classes are limited to 8 participants. Registration is complete when payment is received. FEES 2-day course $920 3-day course $,500 4-day course $2,000 CANCELLATION POLICY: Two or more weeks prior to course - Full Refund One to two weeks prior to course - 50% Refund One week or less prior to course - No Refund LODGING & TRANSPORTATION Cost of transportation and lodging is not included in the registration fee. Lunch on all class days will be provided. Upon registration, detailed travel and recommended hotel information will be sent out for your convenience. ON-SITE TRAINING COURSES On-site training courses may be requested.to discuss on-site training, please contact please contact Debbie Schnur at our Lake Bluff office: Telephone: (847) , Fax: (847) or debbie.schnur@buehler.com Note: Classes offered at Lake Bluff are held at Buehler s headquarters in Illinois; classes offered at Irvine are at Buehler s office in Irvine, California or a nearby location. Course schedules and locations are subject to change depending on level of participation. Pricing is subject to change. For an updated schedule and registration form, visit our website at Education Schedule Effective 200 5

54 Buehler Education Schedule Materials and Processes for Medical Devices Training Course METALLOGRAPHIC TECHNIQUES FOR MEDICAL DEVICES (5 DAYS) Course Code: ED-0082 (at Lake Bluff) Course Code: ED-0077 (on-site) Buehler is pleased to offer our Metallographic Techniques for Medical Devices course that provides hands on laboratory sample preparation of medical devices. Buehler s ability in working with medical devices continues to grow as medical devices and their capabilities evolve.the challenges device manufacturers face are covered in this course, including cross sectioning different materials with a variety of coatings. Due to the proprietary nature of most medical devices, Buehler is offering the course two ways.. A customized on-site course at a customer s facility. Specimens should be submitted to Buehler one month prior to the agreed course date for preparation method development. Methods and procedures will be developed in Buehler s laboratory and then taught during the course. 2. Provide a company specific course at Buehler.The course will be taught to only company attendees. No outside students will be allowed in the course. Buehler will sign non-disclosure agreements with any company participating in either type of course. SPECIFIC MATERIALS CoCrMo Elgiloy Ti 6Al 4V CP Ti 36 L Stainless Steel Precious Metals Zirconium Tantalum Nitinol LEARNING OBJECTIVES Upon completion of this course, you should be able to: Select proper consumables and techniques for sectioning, mounting, grinding and polishing Perform manual and automated sample preparation Choose the correct etchant to reveal structure and features for the alloy at hand Document structures using light optical microscopes equipped with image capture cameras and software Distinguish artifacts from real structures Apply quantitative metallographic techniques WHO SHOULD ATTEND? Course attendees should include technicians, metallographers, engineers and QA personnel interested in sample preparation.there are no prerequisites to attend the course and participants are encouraged to bring their own specimens. For registration and additional course information, please contact Debbie Schnur at our Lake Bluff office: Telephone: (847) , Fax: (847) or debbie.schnur@buehler.com Microstructure of wrought, solution annealed and aged beryllium copper, Cu.8% Be 0.3% Co, etched with equal parts ammonium hydroxide and hydrogen peroxide (3% concentration) and viewed with polarized light and sensitive tint, original at 200x. Buehler, Lake Bluff, Illinois, USA. 52 Effective 200

55 Buehler Education Schedule CALCE (Center for Advanced Life Cycle Engineering - University of Maryland) / Buehler Failure Analysis of Electronic Components CALCE / BUEHLER FAILURE ANALYSIS OF ELECTRONIC COMPONENTS Failure analysis is an important tool in the effort to ensure reliability of electronic products and systems throughout their product lifecycle. Significant improvements in the reliability of electronics can be achieved by retrieving products and examining them to determine the root cause of any failures and the extent of degradation which has occurred over time. Root cause failure analysis employs a sequence of non-destructive and destructive analytical techniques to characterize the modes by which failure is manifested, the sites where failure is localized, the fundamental mechanical, electrical, chemical and electrochemical mechanisms by which failure has occurred, and the factors which precipitated the activation of those mechanisms. Unfortunately, failure analysis is often performed incorrectly or incompletely, leading to a poor understanding of failure mechanisms and causes, and loss of money, customers, and possibly lives due to recurrence of failures.the first half of the short course will present a methodology for identifying potential failure mechanisms in electronic components based on the failure history. Systematic approaches to root cause analysis will be provided. Failure analysis techniques geared towards various failure mechanisms will be discussed, with an emphasis on cross-sectioning techniques and analysis. Cross-sectional analysis is a valuable tool for failure analysis of electronic devices along with quality evaluation, research and process monitoring. Successful use of this technique is often complicated by the highly dissimilar properties of the component materials under investigation and their susceptibility to damage. Emphasis will be placed on how to deal with these differences through an understanding of the component materials to be prepared and the basic principles of abrasive grinding and polishing.techniques for low-damage sectioning and the procedures required to prevent preparation induced damage are discussed. The second half of this short course provides guidance on how to choose preparation sequences depending on the materials, the configuration of the specimens and the ultimate purpose of the investigation.the short course stresses the need to understand the basic principles rather than simply following ' recipes".the goal of specimen preparation is to produce a damage-free surface that can be imaged and analyzed through the use of microscopy. Methods for capturing images and quantifying features through the use of image analysis will be discussed and demonstrated.this course is recommended for persons who wish to conduct failure analysis on electronic products such as PWBs, wafers, solid state devices and components. This course will be taught jointly by Center for Advanced Life Cycle Engineering (CALCE) and Buehler. April 20-23, 200 (CALCE - University of Maryland) September 4-7, 200 (CALCE - University of Maryland) COST: 4-day course: $2500 Consortium Members & Government Institutions: $2000 Each attendee is invited to submit one sample to CALCE at least three weeks before the start date. Several of the submitted samples will be prepared and analyzed in advance, for use during the demonstrations. Other samples will be used for hands-on training to illustrate specimen preparation procedures and analysis techniques. However, no guarantee can be offered that any specific sample will be used. All unused samples will be returned. For course registration information please contact Bhanu Sood by phone at or by at bpsood@calce.umd.edu. Education Schedule As-cast dendritic microstructure of Al - 3.5% Ni aluminum alloy electrolytically etched with Barker s reagent and viewed with polarized light and sensitive tint, original image at 200x. Elke Schaberger-Zimmermann, Foundry Institute, University of Technology Aachen, Aachen, Germany and Gerhard Zimmermann, ACCESS e.v., Aachen, Germany Microstructures contained herein are winning photomicrographs featured in the 2009 Buehler calendar. Effective

56 Buehler Education Schedule S C H E D U L E A T A G L A N C E COURSE JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC INSTITUTE FOR MICROSTRUCTURAL ANALYSIS (USA) Metallographic June Aug 30 - Dec Techniques -3 Sept 6-8 Electronics Apr Devices 5-7 Practical Applications Aug Nov of Automatic Image Analysis CALCE (CENTER OF ADVANCED LIFE CYCLE ENGINEERING - UNIVERSITY OF MARYLAND) / BUEHLER FAILURE ANALYSIS OF ELECTRONIC COMPONENTS CALCE / Buehler Failure Apr Sept. Analysis of Electronic Components Course schedules and locations are subject to change depending on level of participation. Pricing is subject to change. For an updated schedule and registration form, visit our website at 54 Effective 200

57 Shelf Life for Buehler s Consumable Products Shelf life is defined as the length of time the listed products are considered best suitable for performance. This does not mean that a product will not perform beyond this time period nor does it mean that the product will be usable continuously for this time frame. The shelf life is independent of Buehler s warranty* period as defined below. The shelf life depends on proper storage, ex; Abrasive Cut Off Wheels must be stored lying flat and in a dry location. Stored standing up or in a humid area breaks down the wheel composition. Product Number Product Name Shelf Life** ALL Abrasive Cut Off Wheels 2 years ALL Abrasive Papers with PSA year ALL Abrasive Papers without PSA 2 years ALL Alumina Suspension year ALL Aluminum Oxide Powder 2 years ALL Apex Bimetallic Plate 2 years ALL Apex CGD and DGD year ALL ApexHercules Grinding Disc year ALL Apex Magnetic Disc year AutoMet Lapping Oil 2 years CoolMet 2 Fluid year Diallyl Phthalate 2 years EdgeMet Kit 6 months ALL Epoxy Systems year ALL EpoMet F & G Molding Compound year ALL FibrMet Discs PSA 2 years FibrMet Polishing Extender 8 months -93 IsoCut Cutting Fluid year IsoCut Plus Cutting Fluid year ALL MasterMet 2 3 years MasterMet year ALL MasterPolish year ALL MasterPrep 2 years MetCoat Protective Lacquer Coating year ALL MetGrip Liners year ALL MetaDi & MetaDi SupremeDiamond Paste year ALL MetaDi Polycrystalline Supreme Suspension 2 years ALL MetaDi Suspension & Fluid year ALL PhenoCure Powder and PreMolds 2 years ALL Pigments for Castable Mounts year ALL Polishing Cloths with PSA year ALL ReVēl Discs year Powdered Mold Release 2 years ProbeMet year Release Agent year ALL SamplKwick Powder & Liquid year ALL Silicon Carbide Powder 2 years Silicone Mold Release year TransOptic Powder year ALL UltraPrep Diamond Lapping Film year UltraMet 2 Sonic Cleaning Solution 2 years ALL VariDur, VariDur 3000, VariKleer System year ALL Wafering Blades year * Warranty depends on Quality Assurance / Lab evaluation on an individual basis ** Shelf life starts when product is shipped Note: Warranty of any consumable product is the shelf life of the product or year whichever occurs first Effective

58 Serial Number Month Codes Buehler s International Serial Number Month Codes A Month code can be found on most consumable labels. The code represents the corresponding month and year of manufacture. Year Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec OmniMet MHT Microindentation Hardness Testing Systems Fully automatic to manual systems Databased Hardness Report generation Performs microindentation hardness testing to ASTM E and DIN specifications Standard and custom traverse pattern capability and mapping Custom reporting capability Knoop and Vickers indenters MicroMet 500 Series of Microindentation Hardness Testers Easy-to-use precision microindention hardness testers with LCD touch screen control Knoop and Vickers Indenters Conforms to ASTM E gf to 000gf load range on standard units Data storage, statistics, and print out 0.5g g range available Easily automated with OmniMet MHT 56 Effective 200

59 Notes Effective

60 Notes 58 Effective 200

61 Index A AbrasiMatic Abrasive Cut-off Wheels Abrasive Cutting Troubleshooting Guide Abrasive Lapping Film Abrasive Papers Acrylic Systems AcuThin Cut-off Wheels , 5, 7 Aluminum Oxide Powder Angle Polishing Inserts Apex Coarse Grinding Disc Apex Diamond Grinding Discs Apex Quick Change Magnetic System ApexHercules H & S Grinding Disc AutoMet Lapping Oil B Balsam BuehlerMet II Abrasive Cut-off Wheels BuehlerMet II Discs Bulbs, Spare Bundled Products C CarbiMet 2 Abrasive Belts, Rolls & Strips CarbiMet 2 Discs Castable Mounting Molds Castable Mount Pigment Castable Mounting System Selection Guide Chemia MB ChemoMet Polishing Cloth Chuck Padding Cloth Selection Guide Compression Mounting Guide Conductive Filler Conductive Thermosetting Mounting Powders , 4 CoolMet 2 Cutting Fluid Crystalbond Crystalbond LT Cubic Boron Nitride Blades , Cup Grinders Cutting Fluids Cutting Fluids Mixing Ratios D Defoamer Delta Abrasive Cut-off Wheels Delta Abrasive Cutters Diallyl Phthalate Diamond Lapping Films Diamond Pastes Diamond Compounds Diamond Wafering Blades Disc Holder, Hard Rubber Disc Holder, Sponge Rubber Disposable Plastic Castable Mounting Cups Dressing Sticks For Abrasive Cutters For all IsoMet Low Speed Saws For PetroThin & PetroCut For UltraPrep & Apex DGD Grinding Discs E EdgeMet Kit Education Guide Electroless Nickel Specimen Coating EpoColor Epoxy EpoHeat Epoxy EpoKwick Fast Cure Epoxy EpoMet F Molding Compound EpoMet G Mounting Compound EpoMix EpoxiCure EpoThin Low Viscosity Epoxy EpoxiCure Epoxy Epoxy Systems F FibrMet Discs Final Polishing Suspensions Flat Edge Filler G Glass Plate, Seamed Edges Glass Slides Grinding Discs I IsoCut Fluid IsoCut Plus Fluid IsoCut Wafering Blades IsoMet Diamond Wafering Blades K-L KonductoMet Mounting Powder Knoop Test Blocks Knoop/Vickers Test Blocks Lakeside 70 Cement Lapro Sectioning Supplies Leveling Press Leveling Press Kit Liquid Epoxy Pump M MacroVickers Calibration Test Blocks Magnetic Backed Cloths Magnetic Disc (Apex) MasterMet MasterMet MasterPolish MasterPolish MasterPrep MasterTex Polish Cloth MetAbrase Abrasive Cut-off Wheels MetaDi Diamond Paste MetaDi Diamond Suspensions MetaDi II Diamond Paste MetaDi Supreme Paste MetaDi Supreme Suspensions MetaDi Fluid Metal Bonded Diamond Discs , 29 Metal Slides MetCoat , 2 MetGrip Liners MetGrip Sample Holders MetKleer Abrasive Mold Bases MetSplice Belts MicroCloth Polishing Cloth MicroFloc Polishing Cloth MicroMet Test Blocks MicroPolish II Deagglomerated Alumina Polishing Powder MicroPolish II Deagglomerated Alumina Suspension MiniMet Abrasive Discs MiniMet Diamond Grinding Discs MiniMet Polishing Cloths Mounting Accessories , 9-22 Mounting Cement Mounting Wax Mounting Resin Comparison Guides , 7-8 N Nickel Plating Kit Nylon Polishing Cloth P Paper Cups PetroCut Sectioning Supplies PetroThin Sectioning Supplies PhenoCure Powders Phenolic Powder Phenolic Premolds Phenolic Ring Forms Pigments Plastic Ring Forms Plasticine Clay PoliCloth Polishing Cloth Polishing Cloths Polishing Cloth Selection Guide Polishing Pastes Polishing Suspensions Powered Mold Release , 23 PreMolds ProbeMet Mounting Powder Pump for Gallon Size Containers PWB Coupon Pins PWB Holders PWB Met Pins

62 Index R Recessed Plastic Discs Release Agent , 2 Replicating Adhesive Bases Replicating Kit Replicating Media Replicating Set Replicating Tape Reusable Silicon Molds Reusable EPDM Mounting Cups ReVēl Disc Ring Forms Rockwell Calibration Test Blocks S SamplKlip , 20 SamplKlip I SamplKups SamplKwick Fast Cure Acrylic SamplMet 2 Abrasive Cutter Satyn MB Semi-Macrovickers Test Blocks Silicon Carbide Abrasive Powder Silicon Carbide Paper Silicone Mold Release Spray SimpliMet 000 & Slides, Petrographic Sonic Cleaning Solution Spare Bulbs Specimen Storage Cups Specimen Support Clips Spray Pump Nozzle Static Mixers Stirring Sticks SumMet Bundles T TEM Epoxy Test Blocks TexMet Polishing Pad TexMet MB TexMet P Polishing Pad Thermoplastic Mounting Material Thermosetting Mounting Material TransOptic Powder TriDent Polishing Cloth Trim Saw Sectioning Supplies U Ultra MB UltraMet 2 Sonic Cleaning Solution UltraPad Polishing Cloth UltraPol Polishing Cloth UltraPrep Diamond Lapping Film Discs Type A & B UltraPrep Diamond Discs UniClip Support Clips , 20 V-Z VariDur High Performance Mounting System VariDur VariKleer VelTex Polishing Cloth VerduTex Polishing Cloth Vickers Test Blocks Wafering Blades WhiteFelt Polishing Cloth Zirconia Alumina Paper ZirMet Belts ZirMet Discs BUEHLER: Your Partner for Consumables in Materials Preparation Buehler Offers Microscopes & Hardness Testers Too! 60

63 BUEHLER Worldwide Sales Offices HEADQUARTERS 4 Waukegan Road, P. O. Box Lake Bluff, Illinois Tel: (847) Fax: (847) Sales: -800-BUEHLER ( ) INTERNATIONAL Albania - Belgrade Trimid PO Tel: (38) () Fax: (38) () Argentina - Buenos Aires ARO S.A. Tel: (54) () Fax: (54) () Australia - Victoria Thermo Fisher Scientific Australia PEY Ltd. Tel: (6) (3) Fax: (6) (3) Austria - Wolfsgraben Andreas Grimas, Ing. Tel: (43) Fax: (43) Bahrain - Saudi Arabia Y M Husain WLL Tel: (97) Fax: (97) Bangladesh - Dhaka Sensor International Tel: (880) (2) Fax: (880) (2) Benelux - Düsseldorf Buehler GmbH Tel: (49) (2) Fax: (49) (2) Brazil - Sao Paulo Instrumental Instrumentos de Medicao LTDA Tel: (55) () Fax: (55) () Bulgaria - Sofia Et E-Vit Tel: (359) (2) Fax:(359) (2) Canada - Ontario Buehler Canada Tel: (905) Fax: (905) Chile - Vina del Mar G. Busch & Cia. Ltda. 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