Valves & Controls. Your IRON & STEEL processing partner INDUSTRY OVERVIEW

Transcription

1 Valves & Controls Your IRON & STEEL processing partner MINING INDUSTRY OVERVIEW

2 Pentair Valves & Controls English Across the globe, iron & steel producers rely on Pentair Valves & Controls high quality valve and control solutions to meet their process requirements. From the raw material stockpile to the finished steel goods, we have the complete product portfolio of manual and automated valve packages to meet your process needs. Pentair s products consistently outperform all others. Our reliability and increased cycle life saves you time and money in the operation of your plant. Use our selection matrix as a guide to help you choose the right valve arrangement for the various iron and steel process applications. Spanish Los productores de hierro y acero de todo el mundo confían en la gran calidad de las soluciones con válvulas y controles de Pentair Valves & Controls para cumplir los requisitos del proceso. Desde la extracción de la materia prima hasta la fabricación de productos siderúrgicos, tenemos una completa cartera de paquetes de válvulas manuales y automatizados que satisfacen sus necesidades. Los productos Pentair aventajan sistemáticamente a todos los demás. La fiabilidad y el aumento del ciclo de vida de nuestros productos permite ahorrar tiempo y dinero en las actividades de la planta. La tabla de selección le ayudará a elegir la combinación de válvulas correcta para varias aplicaciones de transformación del hierro y el acero. Portugese Em todo o mundo, os produtores de ferro e aço confiam nas soluções de válvulas e controlos de alta qualidade da Pentair Valves & Controls para cumprir os seus requisitos de processo. Desde existências de matériasprimas a peças de aço acabadas, temos a linha de produtos completa de conjuntos de válvulas manuais e automatizadas para satisfazer as suas necessidades. Os produtos Pentair superam consistentemente todos os outros. A nossa fiabilidade e a vida útil mais longa permitem poupar tempo e dinheiro na operação da sua fábrica. Utilize a nossa matriz de seleção como um guia para o ajudar a escolher a disposição de válvula correta para as diversas aplicações de processos de ferro e aço. Japanese 鉄およびスチール製造業者は 世界中で Pentair Valves & Controls( ペンテェアバルブアンドコントロール ) の高品質なバルブおよびコントロールソリューションを信頼し その処理要件を満たしています 弊社では 原料の貯蔵からスチール商品の仕上げまで 手動および自動によるバルブパッケージで構成された製品ポートフォリオを取り揃え お客様の処理ニーズを満たしています ペンテェア製品の性能は 常に他社のどの製品よりも優れています 弊社の高い信頼性とサイクル寿命の向上により お客様の施設で実施される作業の時間と費用が節約されます 弊社の選択マトリックスを参考にすると 鉄およびスチールのさまざまな処理用途に合った適切なバルブの配列を選択できます Chinese 在全球范围内, 钢铁生产企业依赖 Pentair Valves & Controls 的高质量阀门和控制解决方案来满足他们的工艺要求 从原料储备到成品钢品, 我们都有包含手动和自动阀套件的完整产品组合, 可以满足您的各种工艺需求 滨特尔的产品不断超越所有的其他厂家 我们的可靠性和提高的生命周期, 可以节省您工厂的运作时间和金钱 使用我们的选择矩阵作为指导, 帮助您选择适合各种钢铁加工应用的正确阀门安排 2 MINING Cover photo supplied by BHP Billiton

3 A worldwide network of solution providers brings you a wealth of experience, research, design, service, development and manufacturing. A worldwide network of solution providers brings you a wealth of experience, research, design, service, development and manufacturing. Working with site teams and engineers, consultants and contractors to bring solutions to your process challenges. By Work understanding with site teams what and engineers, you want to achieve consultants and and what contractors your expectations to bring are, we can provide you with the best possible solutions that fit your business. Put us to the test and discover our commitment to add real value to your process. ANDERSON GREENWOOD BIFFI Clarkson Keystone Neotecha Vanessa YOUR IRON & STEEL PROCESSING PARTNER 3

4 OUR PRODUCTS IN IRON MAKING Use our selection matrix as a guide to help you chose the right valve arrangement for the various iron making applications. Ball/SAG/tower mill Flash flotation Hydrocyclone Magnetic separation/spirals Thickener Filtration Tailing Quench & cooling water Methane Valve type Brand Wet Wet Concentrator Pipelines Coke Coke Ove Ball valves Metal seat FCT/Hindle/KTM Soft seat flanged Hindle/KTM/Richards/K-Ball Soft seat screwed/flanged K-Ball/Richards Lined PTFE Neotecha Butterfly valves High performance wafer/lugged/ Keystone double flanged High performance wafer/lugged/ double flanged Winn Resilient seat wafer/lugged Keystone Metal seat high temperature/wafer/ lugged/double flanged Keystone/Winn Lined PTFE Neotecha Double flanged resilient seat RMI Control valves Metal seated slurry control Keystone Modulating Clarkson C Control Gate, Globe & Check valves Gate bellows sealed/flanged Fasani/RMI/Hancock/ Raimondi Dual plate wafer/lugged/flanged Dewrance/Fasani/Flocheck/Keystone swing check Prince/Raimondi/Sapag/Sempell Instrumentation valves Block & bleed Anderson Greenwood Instrumentation Knife gate valves Replaceable sleeve heavy duty slurry Clarkson Uni-directional metal seat Keystone/Rovalve Pressure relief valves Spring/weight/power operated Anderson Greenwood Crosby/ Kunkle/Sapag Rotary process valves Triple Offset Valve Vanessa Steam products Steam isolation valves Dewrance/Fasani/Raimondi Liquid level monitoring systems Yarway/Penberthy Steam and Air traps Yarway 4 MINING

5 Benzol By product & ammonia stripper Coke oven gas (COG) LP steam Acid Emergency sut-down Systems Dust hoppers Oven Plant Gas Processing Sinter n Plant Gas Processing Sinter The Iron making process Pellets Sinter Iron Ore Coke Oven By-Products Coal Dust & fume collection Limestone Crushing Bag house floor de-dusting processes Hot air stoves IRON MAKING Blast Furnace To Basic Oxygen Steelmaking Molten Slag Molten Iron Slag Granulation YOUR IRON & STEEL PROCESSING PARTNER 5

6 Our products in Steel making Use our selection matrix as a guide to help you chose the right valve arrangement for the various steel making applications. Blower house Emergency cooling circuit LP blast furnace gas Hot blast furnace gas Hot air Top recovery turbine (TRT) Blast slurry Oxygen Emergency shut-down systems Slag water drenching Slag cooling water Quench & cooling water Scale water Furnace damper Nitrogen purging Lubrication system PLTCM Valve type Brand Ball valves Metal seat FCT/Hindle/KTM Soft seat flanged Hindle/KTM/Richards/K-Ball Soft seat screwed/flanged K-Ball/Richards Lined PTFE Butterfly valves High performance wafer/lugged/ double flanged High performance wafer/lugged/ double flanged Neotecha Keystone Winn Resilient seat wafer/lugged Keystone Metal seated high temperature wafer/lugged/double flanged Lined PTFE Neotecha Double flanged resilient seat RMI Control valves Metal seated slurry control Keystone Modulating Clarkson C Control Gate, Globe & Check valves Gate bellows sealed flanged Fasani/RMI/Hancock/Raimondi Blast Furnace Basic Oxygen Hot Strip Co Complex Furnace Mill Keystone/Winn Dual plate wafer/lugged/flanged swing check Dewrance/Fasani/Flocheck/ Keystone/Prince/Raimondi/ Sapag/Sempell Instrumentation valves Block & bleed Knife gate valves Anderson Greenwood Instrumentation Replaceable sleeve heavy duty slurry Clarkson Uni-directional metal seat Keystone/Rovalve Resilient seat Keystone/Rovalve Pressure relief valves Spring / weight / power operated Rotary process valves Anderson Greenwood Crosby/ Kunkle/Sapag Triple Offset Valve Vanessa Steam products Steam isolation valves Dewrance/Fasani/Raimondi Liquid level monitoring systems Yarway/Penberthy Steam and Air traps Yarway 6 MINING

7 Acid Roll coolant Acidic water recirculation Plant water circulation Water treatment Dust suppression Gas cleaning plant Sea Water Demenaerlazed water Cooling towers Fuel services Boiler drum Overpressure protection Steam High pressure steam isolation Circulating / DM water Ash handling Slurry pipeline Water return Dewatering plant The Steel making process ld Rolling Plant & Mine Boiler Slurry Mill General Service House Plant Recycled Scrap Metal Molten Iron Oxygen Fluxing Materials Fume & Dust Collection BOS Furnace Basic Oxygen Steelmaking Slab Caster Continuous Casting Slab to Plate Mill Plate mill Finishing Stand Slab to Hot Strip Mill Hot Rolled Strip Finished Coils YOUR IRON & STEEL PROCESSING PARTNER 7

8 Ball VALVES Metal seat FCT, Hindle, KTM Size: DN (inches) (1/2-24) Pressure: kpa (psi) ASME Temperature: C ( F) 500 (930) Flanges: ASME Reliable shut-off Low torque operation High integrity steam seal Inherently fire-safe Various coatings available: - Chromium carbide - Tungsten carbide - Nickel alloy Soft seat process floating Hindle, KTM, Richards, K-Ball Size: DN (inches) (1/4-16) Pressure: kpa (psi) ASME Temperature: C ( F) 500 (932) Flanges: ASME Full & Reduced bore High integrity stem Blow-out proof and antistatic stem design Fugitive emission detection system available ISO 5211 mounting flange for easyadaption to automated operation, pneumatic or electric actuators Suitable for adaption for high teperature and cryogenic service TA-luft approved Soft seat utility K-Ball, Richards Size: DN (inches) (1/4-12) Pressure: kpa (psi) ASME 150 / 300PN Temperature: C ( F) 260 (500) End connections: BSPP, BSPT, NPT, ASME 150/300, PN 10/16,PN 25/40 Reduced and ful bore models ISO 5211 top mounting plate available on selected models Three-way multiport designs available Seat material options available Fire-safe models available TA-luft approved Jacketed valves Cryogenic valves Tank bottom valves Metal and carbon 8 MINING

9 PTFE lined NeoTecha NTB Size: DN (inches) (1/2-6) Pressure: kpa (psi) 1600 (235) Temperature: C ( F) 210 (410) Flanges: DIN PN 16, ASME 150, 300, JIS B K PFA lining offers highest corrosion resistance. Bubble tight shut-off: precision machining of ball and seats. Static electricity: any build-up of static electricity on the ball is eliminated since the ball stem and the housing are of same potential. Constant torque: the unique twopiece body construction together with the spring loaded seats guarantee a constant torque even after months of operation The body is polyester coated (RAL 9002) which offers excellent protection against external corrosion. YOUR IRON & STEEL PROCESSING PARTNER 9

10 Butterfly VALVES Resilient seat wafer/lugged style Keystone F611, F612, GRW, GRL Size: DN (inches) ( ) Pressure: kpa (psi) 1600 (235) Temperature: C ( F) 150 (300) Flanges: ASME 150, AS 2129 Wafer and lugged style bi-directional, bubble tight resilient seated valve. Top & bottom inboard bearings. Super duplex trim. PTFE lined Neotecha Neoseal Size: DN (inches) ( ) Pressure: kpa (psi) 1000 (150) Temperature: C ( F) 200 (390) Flanges: ASME 150, AS 2129 PTFE lined internals. Utilises mechanical stem seal. Wide PTFE sealing face. Suitable for shut-off or control of highly corrosive media. High performance Keystone K-LOK, Winn HI-LOK Size: DN (inches) (2-36) Pressure: kpa (psi) ASME 150, 300 Temperature: C ( F) 535 (995) Flanges: ASME 150, 300, AS 2129 Double offset disc-stem for reduced opening/closing torque. Range of interchange seat options. Cast steel or S/S body. Nickel edge disc. R.T.F.E. seats. U.H.M.W.P.E. seats. Encapsulated seat design. 10 MINING

11 Triple offset rotary process Vanessa 30,000 Size: DN (inches) (3-112) Pressure: kpa (psi) ASME 900 Temperature: C ( F) 815 (1500) Flanges: ASME Unique triple offset metal seated valve. Zero leakage. One piece cast body. Stellited seat standard. Full range of actuators available. Double flanged resilient seated Keystone F631, RMI, Dubex Size: DN (inches) (6-160) Pressure: kpa (psi) PN16 Temperature: C ( F) 104 (220) Flanges: PN10, PN16, PN25 Resilient seat in disc. Fully adjustable endles seat. In-line replacement & re-adjustable seat. Standard body seat ring 316 S/S; other materials on request. Uni or bi-directional sealing. Horizontal or vertical shaft mounting. YOUR IRON & STEEL PROCESSING PARTNER 11

12 knife gate VALVES Heavy duty slurry isolation Clarkson KGA Size: DN (inches) (3-60) Pressure: kpa (psi) 690 (100) Temperature: C ( F) 200 (400) Flanges: ASME, AS 2129 Bi-directional shut-off. Heavy duty slurry valve. Replaceable full port elastomer sleeves. No metal parts in the flow path (openposition). Heavy duty wafer style Clarkson KGD Size: DN (inches) (2-24) Pressure: kpa (psi) 1380 (200) Temperature: C ( F) 150 (300) Flanges: ASME, AS 2129 Bi-directional shut-off. Heavy duty wafer style slurry valve. Replaceable full port elastomer sleeves. No metal parts in the flow path (openposition). Uni-directional resilient & metal seat Keystone F951 / F952 Size: DN (inches) (2-24) Pressure: kpa (psi) 150 (300) soft seat, 230 (445) metal seat Temperature: C ( F) 104 (220) Flanges: ASME, AS 2129 Wafer & lugged body. Self aligning gland box. One piece cast body and chest. Stainless steel valve body & trim. 12 MINING

13 Uni-directional metal seat Rovalve S20 Size: DN (inches) (2-36) Pressure: kpa (psi) 1000 (150) Temperature: C ( F) 472 (883) Flanges: ASME, AS 2129 Cast stainless steel body. Shut-off to MSS SP-81. Bi-directional cartridge seal Keystone PCS17 Size: DN (inches) 2-36 (50-900) Pressure: kpa (psi) 690 (100) Temperature: C ( F) 205 (400) Flanges: ASME, AS 2129 Bi-directional zero leakage valve. Field replaceable one piece cartridge seat. Four post yoke. Integral packing support bar with metal substrate. YOUR IRON & STEEL PROCESSING PARTNER 13

14 ANGLE ISOLATION VALVES F603 Slurry angle Lunkenheimer Size: DN (inches) (2-36) Pressure: kpa (psi) ASME 150, 300, 600 Temperature: C ( F) 345 (650) Flanges: ASME 150, 300, 600 Regrindable seat. Over spec wall thickness. Large range of actuators. Proven design. PED approved. F624 Hydraulic angle Keystone Size: DN (inches) (8-24) Pressure: kpa (psi) ASME 150 Temperature: C ( F) 230 (445) Flanges: ASME 150 Hydraulically operated. Offers opening, closing and seal grinding in a single operation. Dual plug cutting action. Fully retractable cutter. Remote and automatic control available. K4050 Inline Y type Klein Size: DN (inches) (2-20) Pressure: kpa (psi) Only available in Class 150 Temperature: C ( F) 345 (650) Flanges: ASME 150, PN10 Split body. Venturi design on inlet helps prevent scale formation. Over spec wall thickness. Proven design. PED approved. BAYONET VALVES F604 Bayonet Lunkenheimer Size: DN (inches) (2-36) Pressure: kpa (psi) ASME 150, 300, 600 Temperature: C ( F) 345 (650) Flanges: ASME 150, 300, 600 Regrindable seat. Over spec wall thickness. Large range of actuators. Proven design. PED approved. 14 MINING

15 COMBINATION VALVES F605 Combination Lunkenheimer Size: DN (inches) (3-24) Pressure: kpa (psi) ASME 150, 300, 600 Temperature: C ( F) 345 (650) Flanges: ASME 150, 300, 600 Regrindable seat. Over spec wall thickness. Large range of actuators. Proven design. PED approved. DRAIN VALVES F606 Drain Lunkenheimer Size: DN (inches) (2-6) Pressure: kpa (psi) ASME 150, 300, 600 Temperature: C ( F) 345 (650) Flanges: ASME 150, 300, 600 Compact one piece design. Regrindable seat. Proven design. PED approved. CHECK VALVES F607 Slurry check Lunkenheimer Size: DN (inches) (3-24) Pressure: kpa (psi) ASME 150, 300, 600 Temperature: C ( F) 345 (650) Flanges: ASME 150, 300, 600 Bottled cap angle piston type. Over spec wall thickness. PED approved. YOUR IRON & STEEL PROCESSING PARTNER 15

16 TANK VALVES K K4250 Tank bottom Klein Size: DN (inches) (2-20) Pressure: kpa (psi) Only available in Class 150 Temperature: C ( F) 455 (850) Flanges: ASME 150, PN10 Installation on pipe or on tank. Over spec wall thickness. Proven design. PED approved. F628 Hydraulic tank Keystone Size: DN (inches) (8-20) Pressure: kpa (psi) 1200 (175) Temperature: C ( F) 230 (445) Flanges: ASME 150 Hydraulic powered self grinding valve. Automatic scale removal on opening and closing. Cuts and grinds on seating. PRESSURE RELIEF & BOILER CONTROL VALVES Boiler safety Anderson Greenwood, Crosby, Sapag Size: DN (inches) (½ - 30) Pressure: kpa (psi) ASME Types: Spring, Pilot and Power Operated Steam isolation Dewrance, Fasani, Raimondi, Sempell, Vanessa Size: DN (inches) (3/8-140) Pressure: kpa (psi) ASME Types: Wedge Gate, Parallel Slide, Globe, ¼ turn 16 MINING

17 Pilot operated relief Anderson Greenwood, Crosby Size: DN (inches) (½ - 20) Pressure: kpa (psi) ASME Types: Pilot Operated Pressure relief Anderson Greenwood, Crosby, Kunkle, Sapag Size: DN (inches) (1½ - 20) Pressure: kpa (psi) ASME Types: Spring, Weight and Power Operated Desuperheaters Yarway, Narvik Size: DN (inches) (1½ - 4) Pressure: kpa (psi) ASME Types: Multiple Nozzle Control Boiler level indicators Yarway, Penberthy Size: DN (inches) (1½ - 4) Pressure: kpa (psi) ( ) Types: Mechanical, Magnetic, Ultrasound, Electric Pump protection Yarway Size: DN (inches) (½ - 12) Pressure: kpa (psi) ASME Types: Automatic recirculation valve with check by-pass Gate, globe & check Hancock Size: DN (inches) (1/2-24) Pressure: kpa (psi) ASME Types: Cast & Forged Gate, Globe & Check valves YOUR IRON & STEEL PROCESSING PARTNER 17

18 Process automation H1 HSE DP PA SDS AS-i Interface Typical Applications: Process industry, smart instrumentation, factory automation Process industry, factory automation Process industry, factory automation Process industry, smart instrumentation Process industry, factory automation Process industry, factory automation Data Rates (bits/sec): 31.25k 100M 9.6K-12M 31.25k 125/250/500K 167k Communication technique: Single master/ multi master Ethernet Master/slave peer to peer Gateway Producer/ consumer peer to peer Master/slave Media access algorithm: Token passing Token passing Token passing Token passing CSMA/CD/NDA Cyclic polling Supported media: Optical fiber, radio propagation (planned), twisted pair Optical fiber, radio propagation (planned), twisted pair Optical fiber, twisted pair Twisted pair Optical fiber, twisted pair Pair Maximum number of nodes: 32 per segment 127 per network 32 per segment 64 per network 62 per network Deterministic: Yes Yes Yes Yes Yes Yes Intrinsic safety: Yes No No Yes No No Bus powered: Yes No No Yes No Yes ASIC available: Planned Planned Yes Yes Yes Yes Physical-layer standard: IEC IEC IEC IEC IEC IEC IEC IEC IEC Applicable standards: IEC 1158 ISA S50 IEC 1158 ISA S50 EN (part 2) DIN DIN ISO IEC D, EN 60947, DIN VDE 0660/208 Notes: H1 and H2 are Foundation Fieldbus terms that the IEC does not use. Profibus-DP also has an extended command set called DPV1, described in extensions to EN 50170, Version 1.0, November DeviceNet and SDS are application-layer utilities that use CAN for the physical layer. CSMA/CD: Carrier sense multiple access/collision detection; NDA: nondestructive bit wise arbitration. 18 MINING

19 service solutions Valve and actuator repairs Remove, overhaul, install and re-commission. Documentation the entire repair process of each valve is documented and dispatched with a detailed report. Control valves Support of all common interfaces (PROFIBUS, DeviceNet and AS-i ). Loop check, calibration, reconditioning and testing. Trouble shooting. Instrumentation Servicing and calibration devices such as ph, temperature, flow, conductivity, and pressure Most voltages/pressures Trouble shooting. Safety relief valves Repair and service all manufacturers safety relief valves from steam, gas, air and liquid service. Accredited testing facility. Pilot operated both soft seat and hard seat. Direct spring conventional or balanced. Tank vacuum/pressure relief. Safety selector valves. Anderson Greenwood and Crosby repair and testing centre. Workshop or on-site testing, repairs and calibration. ISO and NATA pressure Pressure test to most international API and ASME standards. Pump equipment This includes the supply and retro-fit of high efficiency impellers, upgrading of wet end materials. Components and sealing devices. Additional services include hard facing and metal spraying to increase resistance to erosion and corrosion. Pneumatic / hydraulic equipment The complete refurbishment and servicing of hydraulic pumps, motors and power packs, along with linear actuators including seals, piston rods and re-chroming. Field services Installation, commissioning, service, repair and ongoing maintenance. Repacking. Calibration. In-situ safety relief valve. Testing ASME I. In-situ valve lapping. Emissions monitoring. YOUR IRON & STEEL PROCESSING PARTNER 19

20 Pentair FLOW CONTROL PTY LIMITED ABN: All Pentair trademarks and logos are owned by Pentair, Ltd. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer. ISOB/2/ Pentair, Ltd. All Rights Reserved