ABOUT US. Unit II: Halol, Gujarat. (Semi conductive compounds) (HFFR Halogen Free Flame Retardant)
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2 ABOUT US Leading manufacturer of specialized compounds for Wire and Cable Industry with three manufacturing sites. Unit I: Halol, Gujarat (Semi conductive compounds) Unit II: Halol, Gujarat (HFFR Halogen Free Flame Retardant) Daman Division: Daman, Union Territory (Specialty PVC Compounds) Shakun Polymers Limited 02
3 BRANDS OF SHAKUN ECOTEK Halogen Free Flame Retardant Compounds FRTEK Flame Retardant PVC Compounds VINYLTEK TPR/PVC Compounds ESCONTEK Semi Conductive Compounds PE SHEATHING Black Polyethylene Compounds for JACKETING Shakun Polymers Limited 03
4 GROWING IN FOLDS Shakun s vision has always been to stay ahead in competition By bringing in required talents onboard for catering to the needs of international customers. By creating new opportunities. Elsayed Shaaban Marie (Manager Business Development) from Egypt with over a decade of experience looks after the export sales and product validation. Samir M. Elmallah (Technical support Manager) from Cairo with more than 20 years of experience. By increasing addressability (new territories). Shakun Polymers Limited 04
5 SHAKUN s TEAM Unit III, Daman, 56 Head Office, 30 #With less than 1% attrition level As on date. Unit I, Halol, 48 Unit II, Halol, 48 Shakun Polymers Limited 05
6 BIRTH OF CABLE DIVISION FOR R&D Daman Cable division This division was started for in house validation of compounds and to support innovation and R&D activity. Having invested on capital and human resources, the investment was put to use for productive purpose for manufacturing of specialized wire & cables. Shakun Polymers Limited 06
7 UNIT I: SEMICONDUCTING COMPOUNDS Current installed capacity of Semi Conductive Compounds 7500 MT/annum. Important grades: SP PESC 11: Thermoplastic for conductor / insulation shielding. SP SCXL 8888: Peroxide crosslinked for conductor / insulation shielding up to 66 KV. SP SCXL 8888 H: Peroxide cross linked for conductor / insulation shielding up to 36 KV. SP SCXL 7777: Cross linkable for insulation shielding. SPL PVCSC 47: PVC based skin coating over jacket. SP PESC 566: PE based skin coating over jacket. 07
8 UNIT II: HFFR COMPOUNDS Current installed capacity MT/annum. Important grades: SPL ZHFR 3400 General purpose insulation. ZHFR 3500 H : High line speed Insulation SPL ZHFR 35F Flexible Insulation/sheathing compound SPL ZHFR 6002 XL ZHFR cross linkable compound meeting requirements of type EI5. SPL ZHFR 8600 General purpose sheathing. SPL ZHFR 8800H For high flame retardancy sheathing application. SPL ZHFR 7000 XL ZHFR cross linkable compound with High line speed Insulation SPL ZHFR 1700 General Purpose Sheathing & Inner sheath of armoured cable SPL ZHFR BF30 Bedding. 08
9 SPECIALTY THERMOPLASTIC HFFR COMPOUNDS Thermoplastic HFFR for special applications. SPL ZHFR 2222 Excellent Crack Resistant sheathing compound at high ambient temperature. SPL ZHFR 4200 Sheathing compound with High LOI & TI with Superior Fire Performance SPL ZHFR 4400 Sheathing compound with high flame retardancy meeting UL1666. SPL ZHFR 4500 Sheathing compound for Optic fiber cable application. 09
10 DAMAN DIVISION : PVC COMPOUNDS Current installed capacity: 7500 MT/annum. Focus on FR (Flame Retardant)/FRLS (Flame Retardant Low Smoke)/ heat resistant PVC Compounds. Important grades: PVC Flame Retardant Compounds SPL AFOSR:A/T & A/R, FR, Oil & Sunlight resistance SPL S 53 FR: Flame retardant PVC Sheathing / Jacketing compound meeting requirements of type ST2 as per IS 5831 & IEC SPL S 539 FR: Flame retardant, RoHS compliant PVC Sheathing/Jacketing compound SPL S 32 FROR: Oil resistance Flame retardant Sheathing Compound, 70 C for 4 hrs SPL S 515 FR RoHS:Sheathing / Jacketing application RoHS Compliance meeting IS 5831 type ST1 SPL FR RoHS:Insulation Compound with RoHS Compliance meeting IS 5831 type A 10
11 DAMAN DIVISION : PVC COMPOUNDS FRLS (Flame Retardant Low Smoke Compounds) SPL FRLS 38: High flame retardancy SPL FRLS 44: SDR of <50% SPL FRLS 206: Oil resistance (Refineries) SPL FRLS 40: Sheathing compound with high flame retardancy for control & power cables LOI 40% SPL FRLS TM53: Oil resistance RoHS sheathing compound for Heat resistance cables SPL FRLS 31: Sheathing / Jacketing application. LOI 32% used for Building wire / General purpose. 10
12 DAMAN DIVISION : PVC COMPOUNDS SPL VTEK 105 FR RoHS: 105 C HRFR RoHS compliant compound 105 C Specialized PVC Compounds SPL VTEK 105 FROR/90 RoHS: PVC Oil resistance, Flame retardant Compound for insulation / sheathing compound SPL VTEK 105 RoHS: 105 C application, RoHS compliant. SPL VTEK 1059INF: Oil resistant Flame retardant, RoHS compliant UL Type THHN SPL VTEK 1050S: 105 C, 720 hrs UV resistant, Flame retardant application, RoHS compliant. 12
13 DAMAN DIVISION : OTHER SPECIALIZED GRADES OF PVC COMPOUNDS SPL VTEK 606 T PVC T2 Automotive 40 C to 105 C SPL VTEK 60 TPR compound for welding / Robotic applications. SPL VTEK EXP 62: Flexible TPR Compound for Insulation and Jacketing of Welding Cables and Elevator Cables. SPL VTEK 70 (RoHS) RoHS & REACH compliant, TPR Compound for Insulation and Jacketing of Welding Cables and Elevator Cables. SPL VTEK 66 RoHS & REACH compliant, TPR Compound as per AS/NZS 3808 specification 40 C to 105 C 13
14 OUR PLANT S UNIT I UNIT II DAMAN Shakun Polymers Limited 14
15 APPLICATIONS OF WIRE & CABLE COMPOUNDS Wind Energy Solar Energy Nuclear Power Shipboards Metro Shakun Polymers Limited 15
16 CUSTOM COMPOUNDING We take special pride in customized products for customers according to their needs. For specific product applications, we research, innovate and develop customer specific compounds. Shakun Polymers Limited 16
17 NEW PRODUCT DEVELOPMENT INITIATIVES HFFR for industrial applications. HFFR for Fiber to Home applications. HFFR for building wire & oil resistant applications. Flame retardant low smoke (FRLS) compound for jacketing / sheathing applications. PVC Compound for automotive applications. Semi conductive thermoplastic compound for EHV skin coating Shakun Polymers Limited 17
18 SHAKUN EXPORTS We export 60% of our total production Qty (MT) Shakun Polymers Limited 18
19 AWARDS & RECOGNITION Winner of D&B ECGC Indian Exporter s Excellence Awards Shakun Polymers Limited 19
20 RECOGNITION FROM THE GOVERNMENT OF INDIA Shakun was accorded the status of STAR EXPORT HOUSE by the GOVERNMENT OF INDIA. Shakun Polymers Limited 20
21 KEY CUSTOMERS (International) Shakun Polymers Limited 21
22 KEY CUSTOMERS (Domestic) Shakun Polymers Limited 22
23 CONTINUOUS UPGRADING ISO awareness and compliance Working towards Six Sigma Regular training sessions on health & safety Kaizen (Kai Change, Zen Good Enterprise resource planning (ERP) Shakun Polymers Limited 23 5 S
24 SPECIFICATIONS Shakun Polymers Limited 24
25 Our Products Shakun Polymers Limited 25
26 Our Products Shakun Polymers Limited 26
27 HONOUR BY BIS (BUREAU OF INDIAN STANDARDS) Shakun was highly honoured by the Bureau of Indian Standards (BIS) who had shouldered the responsibility of drafting the HFFR specification. Below is the link for further perusal: Shakun Polymers Limited 27
28 CSR : EDUCATING ON FIRE SAFETY Shakun was the Lead Patron in a technical conference Fire Safety with Polymers with Pinfa being the Knowledge Partner. Shakun Polymers Limited 28
29 Milestones Shakun Polymers Limited 5 th Floor, Atria 2, Iskon Heights, Gotri Road, Vadodara Gujarat. India. Phone: technical@shakunpolymers.com Web: Thank You
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