>>> Welding Protection

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1 Sperian Protection Hong Kong Ltd Suite 602, 6/F., Chinachem Exchange Square, 1-7 Hoi Wan Street, Quarry Bay, Hong Kong Tel: Fax: Sperian Protection India Pvt Ltd Unit 513, 5th Floor, Bezzola Complex, Opp Suman Nagar, Sion - Trom bay Road, Chembru, Mumbai - 71, Maharashtra, India Tel: Fax: India@SperianProtection.com Welding Protection Welding Helmets /

2 The specialist in protection and safety table of CONTENTS Sperian ProtectioN AG The Sperian Protection Group - formerly Bacou-Dalloz -specializes in the design, production and sale of personal protective equipment. The Sperian Protection Group is represented on all five continents with a 6,000-strong worldwide workforce and utilizes its technological leadership to continuously develop comprehensive innovative solutions for the protection of people in the workplace. Innovation reliability and quality plus an absolute focus on safety are the core pillars of the corporate philosophy which all employees consistently uphold. I - Why welders need a protection rms and certifications II - Welding helmets in a few words Components of a welding helmet Additional features of a welding helmet III - The right protection for every welder IV - Application guide V - Expert line Comfort & performance Optrel Brilliant & Optrel Satellite The protection of the individual welder s health and safety along with ensuring to maximise his comfort are essential in ensuring that the correct welding helmet is manufactured for the welders everyday needs. Optrel Orion Optrel Miraplus Optrel Helios Optrel OSC Optrel OS100 Optrel spare parts for Expert line VI - Professional line Sperian Welding Protection AG Easy handling & improved efficiency Optrel p450 Optrel p SPERIAN Welding Protection AG - formerly Optrel AG - is a Sperian Protection Company that specializes in the design and manufacturing of welding helmets. SPERIAN Welding Protection AG has an extensive product portfolio with both active and passive ranges available in order to meet the needs of all welders across the globe. Innovation reliability, quality and an absolute focus on safety are the core pillars of the corporate philosophy, which all employees consistently apply. Protection, in combination with the correct welding helmet for the welders needs is essential in ensuring the health and safety of welders. Optrel p420 Optrel p410 Optrel STAR Optrel spare parts for Professional line VII - Basic Line A modern and compact shape Optrel b100-series Optrel b200-series Optrel b300-series Optrel b400 & b500-series 27 Optrel upgrade cartridges 28 Optrel spare parts for Basic line 29 1

3 WHY WELDERS NEED A PROTECTION Purchasing and wearing protective products is seen as a necessary evil by most welders. Therefore wearing the correct safety equipment is essential. Welders are subjected to various visible and invisible risks. The American Bureau of Labour estimates that there are 365,000 welding accidents per year in the USA. It is very easy to protect yourself against these risks, so long as you know what they are: EYES EARS Respiratory tracts SKIN & BODY HANDS & FEET Despite all the risks, the welder should feel safe carrying out his tasks and, above all, be able to do his demanding job without having to concentrate on other things. Thanks to state-of-the-art technology and research, Sperian Protection is able to protect the welder perfectly and reliably - from head to toe - without restricting his freedom of movement. Wearing a welding helmet or using a handshield can reduce the risk to eyes and face to a minimum. However, when you purchase a product, you should check the certification mark and ensure that you choose the correct product. An inadvertent danger can only be avoided with certainty if quality and continuity are taken into consideration. The various certification marks provide information about an initial and periodic check of the product for safety. Ears EYES Respiratory tracts SKIN & BODY HANDS & FEET Ears require particular protection against UV-&IR-radiation due to their thin skin covering. In addition, ear protection products should be worn for certain welding procedures. With TIG welding, for example, approximately 120 dbi are generated, which can lead to irritation and irreversible damage. The Howard Leight range provides suitable ear protection products. Bright, intensive light automatically triggers the body s natural defence mechanism: the eyes are covered by the eyelid. Because this mechanism is obstructive during welding and without, it can lead to tired and red eyes, the intensity of the welding arc must be lessened. In welding protection products, this function is taken on by liquid crystals or dark glass. The required view on the weld object is maintained, but the intensity is diminished. Another great risk is presented by UV-&IR-radiation. The fact that the radiation cannot be detected by the naked eye lures many welders into a false sense of security. Due to its intensity, even the briefest moment of exposure is enough to irritate the eyes and to seriously damage them in the long term. To be sure that the eyes are protected, a UV-&IR- filter that reliably and permanently reflects the radiation is required. In all SPERIAN Welding Protection products, great importance is attached to the permanent filtration of this radiation. Depending on the welding process and material, fine particles, smoke or poisonous vapours and gases may be released. In the short term, these substances usually lead to headaches, nausea and coughing. Without you noticing it, these can then result in serious illness and long-term damage. An analysis of the materials used and the welding processes in the working environment concerned should help you to find the right protection. Air fed filter units with particle filters and / or gas filter systems depending on the need can be used to minimise the risks of respiratory problems. Burns and injuries caused by flying hot particles, some of which are black and look harmless account for 70% of the most commonly caused accidents among welders, according to the aforementioned study by the American Bureau of Labour. UV-&IR-radiation also cause dangerous burns which can eventually result in skin cancer. Just a few minutes of exposure are enough to cause skin irritation and for this reason, Sperian Welding Protection AG pays particular attention to the adequate protection of the entire head and offers various accessories for the protection of the neck, chest and back of the head, while Sperian Body Protection specialises in protection of the entire body. Welding generates hot particles and flux chippings which will cause burns to exposed parts of the body even though these particles are black in colour, they are still hot enough to cause skin burns. In some working environments the welder may need to be protected from falling parts whilst adequate foot and hand protection is normally seen as essential to the welders safety. Sperian Protection provides also a complete range of suitable and confortable gloves and shoes The CE-certification is obligatory for manufacturer of eye protection equipment and active and passive welding helmets, selling in Europe. This certificate confirms, that all mandatory minimum specification, set by law (guideline 89/686/EWG) are fulfilled. referred to as EG - Baumusterbescheinigung allow a manufacturer to put the CE-mark on the product to show the customer that the above guidelines are fulfilled. After a one time test, this certificate can be used for an unlimited time. 2. The signs DIN - geprüft and DIN - geprüfte Sicherheit confirm the accordance of the product with the DINstandards. By having this certificate, manufacturers can state, that the product corresponds with the DIN-norms. The quality management, the measurement equipment and the product itselfs of all manufacturers explaining their products as either DIN - geprüfte Sicherheit or DIN - geprüft will - in contrast to the CE-certification - be tested and monitored periodically. Like this, a constant and high quality level is guaranteed to the costumer. To be able to mark the products with one of those signs, a certification stated as Prüfbescheid is needed. For sales activities outside of Europe, SPERIAN Welding Protection AG is testing their products at least for the following Standards: Standards: 3. Canadian Standard Association (CSA): This certificates and norms are comparable with the DIN-certificates. The factory is also monitored regularly by a quarterly factory audit. 4. Australian / New Zealand Standard (AS/NZS): The certification body in Australia acts similar as the DIN certification body. This certificate stands more or less for the DIN-sign in Australia. After getting the certificate, a yearly audit is conducted by the Australian certification authority, SAI Global. 5. American National Standards Institute (ANSI): The ANSI certification can be done by the manufacturer as long as he can guarantee that the product meets or exceeds the required values. Your Sperian consultant within this range will be happy to provide you with the current catalogues for other protection products and to advise you accordingly within this range. 2 Choosing the correct Welding Safety Product is essential. If the product is not compatible with the welding process, it can result in dissatisfaction or may even result as a health hazard for the welder. This catalogue is designed to help you make the initial selection of your product. 3

4 Welding helmets in a few words Delay, sensitivity and LCD are terms often used in the welding industry and are important to understand before attempting to select a welding helmet. Please review the following information covering some of the most important functions before you consider choosing the welding helmet that meets your requirements: Passive welding helmets / handshields Passive welding helmets and handshields are those which contain permanently coloured glass. Passive helmets are worn on the head and must be lowered before striking the arc and raised when not welding. Shields are hand held and are placed in front of the eyes and face when welding then moved to the side when welding is stopped. It is essential when using these shields that good hand to eye coordination is maintained to avoid injury to the eyes. Active welding helmet The term active welding helmet includes all welding helmets that are equipped with a Auto Darkening welding Filter (ADF). A true active welding helmet is light weight, designed to accept an auto-darkening filter which takes into account correct eye to filter distance and alignment with consideration for correct balance and and maximum field of view. Components of a welding helmet ADF - Auto Darkening Filter The ADF, also called the cartridge, consists of a printed circuit board, electronic components, arc detection sensors, power supply, liquid crystal display LCD s and a UV-&IR-filter. This is the part of the helmet that automatically darkens when a welding arc is struck. SPERIAN Welding Protection AG provides a wide range of ADFs with various features and shade protection options. These sealed units are produced to ensure longevity of life by reducing the possibility of ingress of fluid or dirt. LCD - Liquid Crystal Display LCDs enable the user to see through the ADF both before and after the arc is struck. The LCD s used for this purpose are considered shutters. When the shutter is not energised the user can see through the viewing window. This is generally called the light state which is usually a shade 3 or 4. When the arc is struck the sensors trip an electric output which energizes the LCD whereby causing the shutter to quickly close. This is called the dark state which can be a single shade such as 11 or a variable shade such as 9 through to 13. When the arc is stopped the LCD returns to the light state. UV-&IR-filter The UV-&IR-filter protects the welder from dangerous optical radiation in the UV-&IR-range. The UV-&IRfilter reflects and/or absorbs the harmful radiation only allowing safe visible light to pass through to the welder s eyes. It is important to note that the UV-&IR-filter provides permanent protection regardless of whether the welding filter is in the dark or light state. 4 Inside cover lens An inside cover lens is used to protect the back of the ADF from dirt and spatter. This thin plastic lens should be replaced when it becomes dirty and discoloured. Sensors The welding arc is detected by the sensors. The sensors signal the electronics to darken the LCDs. Front cover lens The front cover lens is fitted on the front of the welding helmet. The welding lens or ADF is behind the cover lens and protects from impact, smoke and weld spatter. The front cover lens must be changed regularly when it becomes damaged or discoloured resulting in poor visibility. It is important to note that Sperian Welding Protection AG provides a product which has a seal between the front cover lens and the ADF. This stops unnecessary ingress of fume or particulate from damaging both the ADF lens and also the welder. Solar cells & batteries The power needed to operate the ADF can be guaranteed over different types of power supply. For all Expert- and Professional helmets, the power during welding comes from the solar cells, which generate energy out of the welding arc. However, to start the welding helmet the first time for each welding session, a back up battery is also included. For all Sperian helmets, there is no need to switch it on or off. Additional features of different types of welding helmets Sensor bar / slide The sensor bar is used in conjunction with the sensors. The sensor bar helps to maximize or minimize the sensors angle of arc detection. It is important to be able to adjust the detection angle according to the welding application and environment. With the sensor bar you can reduce the detection angle from 120 to 60. Limiting the sensor angle reduces the risk of the ADF from accidentally darkening from the light generated by bright shop lighting or other welders in the immediate vicinity. Sensitivity function The sensitivity function allows you to adjust the sensitivity of the sensors to the welding process and also conditions in your work area. If bright lights or the arcs generated by nearby welders cause the ADF to prematurely darken, the sensitivity can be decreased to tune out the disturbance. If the filter fails to darken while attempting to weld at low amperages increase the sensitivity until the ADF operates properly at the required distance. Delay function () Depending on the welding process, temperature and material, the welded material may continue to glow after the welding application. If the welding helmet quickly switches from after a long welding application, the welder may experience a bright glow for a short time. In this case adjust the delay to the slow setting. For spot or stitch welding switch the delay setting to fast so that the ADF quickly lightens allowing the welder to move rapidly to the next weld point. Shade level The shade level specifies how much the cartridge darkens. It is usually given by the DIN (German industrial standard). A shade level is selected according to the welding process and current. The shade level also depends on the welder s eyes. The welder should be comfortable with the shade that is selected. The shade level recommendation table from EN169 on page 7 gives indications for selecting the correct shade level. Grinding mode If a helmet has this function, it means that the ADF can be fixed in the light state for the duration of the grinding process. This prevents the cartridge from darkening due to light pulses from grinding. 5 Slow Stop Welding 0,2 sec. 0,3 sec. 0,6 sec. Fast Shade level 4 Shade level 9 Shade level 13

5 THe right protection for every welder Which helmet is suitable for me? expert By experts for experts! The Expert range of optoelectronic welding helmets has been conceived specially for welding experts. The helmets are designed for a wide range of welding methods, to cater for the most diverse of needs and meet even the most discerning demands. PROFESSIONAL The optoelectronic welding helmets in the Professional range are ideal for professional welders who wish to take advantage of the comfort and benefits of a highquality, active welding helmet. You can use the shade level table to see which helmet is suitable for your application. The amperage used and the application indicate which shade level is recommended by the EN 169 standard. The chart shows you which helmets may be suitable. You can then check for functions such as Sensitivity, Delay and Grind in the detailed helmet description on the following pages. Amperage range 1, MMA Optrel Satellite & Optrel Brilliant Optrel Orion / Optrel Helios / Optrel OSC Optrel Miraplus MAG Optrel Satellite & Optrel Brilliant Optrel Orion / Optrel Helios / Optrel OSC Optrel Miraplus TIG Optrel Satellite & Optrel Brilliant Optrel Orion / Optrel Helios / Optrel OSC Optrel Miraplus MIG heavy metals Optrel Satellite & Optrel Brilliant Optrel Orion / Optrel Helios / Optrel OSC Optrel Miraplus MIG light metals Stainless, AI Optrel Satellite & Optrel Brilliant Optrel Orion / Optrel Helios / Optrel OSC Optrel Miraplus Plasma cutting Optrel Satellite & Optrel Brilliant Optrel Orion / Optrel Helios / Optrel OSC Micro plasma welding Optrel Satellite & Optrel Brilliant Optrel Orion / Optrel Helios / Optrel OSC Amperage range 1, PROFESSIONAL Amperage range 1, MMA Optrel p450 / Optrel STAR / Optrel Reflex Skoop Optrel p430 / p420 / p410 MAG Optrel p450 / Optrel STAR / Optrel Reflex Skoop Optrel p430 / p420 / p410 TIG Optrel p450 / Optrel STAR / Optrel Reflex Skoop Optrel p430 / p420 / p410 Products offering passive protection for welders are available in various versions and materials in the Basic range. The handshields and helmets provide reliable protection for welders who prefer passive products. MIG heavy metals Optrel p450 / Optrel STAR / Optrel Reflex Skoop Optrel p430 / p420 / p410 MIG light metals Stainless, AI Optrel p450 / Optrel STAR / Optrel Reflex Skoop Optrel p430 / p420 / p410 Plasma cutting Optrel p450 / Optrel STAR / Optrel Reflex Skoop Micro plasma welding Optrel p450 / Optrel STAR / Optrel Reflex Skoop Amperage range 1, Amperage range 1, MMA Optrel b010 / b020 MAG Optrel b010 / b020 MIG heavy metals Optrel b010 / b020 MIG light metals Stainless, AI Optrel b010 / b020 6 Amperage range 1,

6 optrel Comfort & performance thanks to the benefits of the expert helmet shell The OSE helmet shell from Sperian not only offers a state-of-the-art design, but also maximum levels of comfort and performance. Specific development work and the greatest care when putting the helmet shell into serious production have ensured that it has been used with great success for more than four years and has come to be a valued unit by many welders. The rounded shape of the shell and the heat reflectant metallic paints used ensure a more comfortable temperature inside the helmet. Fume is also deflected away from the welder due to the shape again adding to the comfort factor. Comfort & performance ergonomic design with optimum balance for minimum neck strain high-grade, heat-resistant material heat-reflective colour for comfortable temperatures inside the helmet contoured profile, channelling fumes away (A) extremely long-life spherical cover lens with a seal to prevent the infiltration of gas, fumes and particles telescoping adjustability of the headband to improve the field of vision (B) tilt adjustability to set the optimum position of the helmet in relation to the chin (C). extended coverage zone to protect the neck and ears (D) 8 9

7 OPTREL SATALLITE & OPTREL BRILLIANT Both the Optrel Satellite and Optrel Brilliant have been designed specially for welders with varying job requirements and a need for an extensive range of individual adjustment options. The features include protective levels from DIN 5 TO DIN 13 and various additional options that provide the welder with absolute freedom and unrestricted comfort. 1. FEATURES Shade Level 4/5-9 and 4/9-13 Maximum UV-&IR-protection at any shade setting Special feature 2 shade level ranges: 5 to 9 and 9 to 13 Shade level control Sensitivity adjustment Outside of the helmet Yes detection angle 60 or 120 Grinding mode Yes (shade 4) Switching delay 0,2 ms at room temperature 0,1 ms at 55 C Slow: 0,3-0,6 s Fast: 0,1-0,35 s Solar cells, no on/off switch necessary Optrel Brilliant & Optrel Satellite Operating temperature -10 C to +70 C Total weight 570 g Cartridge size 90 x 110 x 7 mm All electric arc welding processes* Recommended use and gas welding. t suitable for laser welding! Warranty 2 years CE, DIN, ANSI, CSA, AS/NZS, GOST-R *Electric arc welding processes : Electrode Welding (Stick Welding, SMAW), MIG/ MAG (GMAW), GMAW High melting rate process, Flux Cored Wire Welding, TIG welding (GTAW), Plasma Arc Welding, Micro Plasma Arc Welding, Plasma cutting Adjustable sensor slide eliminates the effects of ambient light distractions with configurable detection angles of 60 or Button to select shade level ranges: DIN 5-9 and DIN Variable shade level control between DIN 5-9 or DIN Grinding mode to prevent automatic darkening when grinding and brazing 5. Sensitivity control to adjust the sensors ability to detect the welding arc 6. Selectable opening delay to provide protection from the afterglow and to adapt to personal needs OPTREL BRILLIANT The Optrel Brilliant combines the advantages of an outstanding helmet shell and a range of features with an advanced ADF cartridge. The new-technology ADF cartridge on the Optrel Brilliant enables a clear, detailed and true-colour view both of the object being welded and all machine indicators. This allows red LEDs on the welding machine to be read without removing the helmet. Efficient and accurate working is improved, weld pool clarity is enhanced, whilst maintaining the ability to use various add-on options for the customary Sperian comfort. Product Code Optrel Brilliant grey Optrel Brilliant Cosmic Copper ADF cartridge to Optrel Brilliant Helmet shell grey Helmet shell Cosmic Copper OPTREL SATELLITE Since the Optrel Satellite was launched, most welders cannot imagine life without this comfortable helmet. The Satellite really is near to perfection, not only with regard to comfort and safety, but also where additional functions are concerned. The DIN 4/5-9/9-13 protective level function gives the welder the freedom to use different materials and welding processes. Other options enable the helmet to be individually adapted to the needs of the welder. Optrel Brilliant & Optrel Satellite Product Code Optrel Satellite blue Optrel Satellite silver Optrel Satellite green Optrel Satellite black ADF to Optrel Satellite Helmet shell blue Helmet shell silver Helmet shell green Helmet shell black

8 Optrel ORION Optrel MIRAPLUS Welding requires complete concentration. This is no problem with the Optrel Orion: the unique sensor technology allows the welding cartridge to automatically select the protection level and constantly adapt it to the welding application using the intensity of the arc during the welding process. The user can select Auto or Manual. In the Manual setting, the user can select the protection level that is best for him. He can adjust the shade setting as required to ensure the most comfortable shade level at all times. If the welder selects Auto, the helmet automatically adapts the protection level to the current arc intensity. He can also use the fine adjustment to adjust the automatically selected protection plus or minus one shade level to satisfy his individual needs without the fear of any problem of eye damage. Standard functions in a top quality helmet. Thanks to the extremely high quality filter and the use of the Expert helmet shell, the welder benefits from excellent optics, shade selection plus comfort and protection advantages. The welder can select the protection level according to his requirements using the slide switch on the rear of the cartridge. It can be set to either DIN 10 or DIN 11. The detection angle for ambient light can be selected using the sensor bar. Optrel Orion Optrel Miraplus FEATURES Shade Level 4/9<13 Maximum UV-&IR-protection at any shade setting Special feature Two different shade settings: automatic or manual Shade level control Outside of the helmet Sensitivity adjustment detection angle Grinding mode Switching delay Yes t possible t possible 0,3 ms at room temperature 0,1 ms at 55 C Slow: 0,3-0,6 s Fast: 0,1-0,35 s Product Code Optrel Orion blue magic Optrel Orion black untreated ADF to Optrel Orion Helmet shell blue magic Helmet shell black untreated FEATURES Shade Level 4/10-11 Maximum UV-&IR-protection at any shade setting Shade level control Sensitivity adjustment detection angle Grinding mode Switching delay Inside of the helmet 60 or 120 t possible 0,4 ms at room temperature 0,1 ms at 55 C 0,2-0.3 s Solar cells, no on/off switch necessary Product Code Optrel Miraplus blue Optrel Miraplus black untreated ADF to Optrel Miraplus Helmet shell blue Helmet shell black untreated Solar cells, no on/off switch necessary Operating temperature -10 C to +70 C Total weight 570 g Cartridge size 90 x 110 x 7 mm All electric arc welding processes* Recommended use and gas welding. t suitable for laser welding! Warranty 2 years CE, DIN, ANSI, CSA, AS/NZS, GOST-R *Electric arc welding processes : Electrode Welding (Stick Welding, SMAW), MIG/ MAG (GMAW), GMAW High melting rate process, Flux Cored Wire Welding, TIG welding (GTAW), Plasma Arc Welding, Micro Plasma Arc Welding, Plasma cutting. Operating temperature -10 C bis +70 C Total weight 460 g 90 x 110 x 7 mm(98 x 38 mm viewing Cartridge size area) All electric arc welding processes* Recommended use and gas welding. t suitable for laser welding! Garantee 2 years CE, DIN, ANSI, CSA, AS/NZS, GOST-R *Electric arc welding processes : Electrode Welding (Stick Welding, SMAW), MIG/ MAG (GMAW), GMAW High melting rate process, Flux Cored Wire Welding, TIG welding (GTAW), Plasma Arc Welding, Micro Plasma Arc Welding, 12 13

9 Optrel HELIOS Optrel OSC In boiler construction, automobile assembly and many other branches of industry, there is often a lack of light in the work area. The welder generally works in the dark until he strikes the welding arc, which could lead to costly damage of components. Sometimes light sources cannot be used due to the location or considerable costs for installation may be required. This problem can be overcome, thanks to the Optrel Helios. Three green LEDs integrated into the helmet illuminate the weld object during the preparation. As soon as the welding arc is ignited, the LEDs switch off automatically in order to prolong the life of the rechargeable battery. The DIN 9-13 cartridge enables protection for various applications and ensures complete comfort. The Optrel OSC has been on the market for more than 10 years and is still number one with many welders. The simple, but pleasing shape of the OSC, together with the high quality DIN 9-13 cartridge, offers long-lasting and reliable protection. Thanks to the large protection level knob on the outside of the helmet, the protection level can be changed easily without removing the helmet even when wearing gloves. Optrel Helios FEATURES Shade Level 4/9-13 Maximum UV-&IR-protection at any shade setting Shade level control outside of the helmet Sensitivity adjustment detection angle 60 or 120 Grinding mode t possible Switching delay 0,4 ms at room temperature 0,1 ms at 55 C Fast: 0, s Slow: s Solar cells, no on/off switch necessary Operating temperature -10 C bis +70 C Total weight 550 g 90 x 110 x 7 mm Cartridge size (98 x 38 mm viewing area) All electric arc welding processes* Recommended use and gas welding. t suitable for laser welding! 1 year for adapter / 2 years for cartridge Garantee and helmet shell CE, DIN, ANSI, CSA, GOST-R *Electric arc welding processes : Electrode Welding (Stick Welding, SMAW), MIG/ MAG (GMAW), GMAW High melting rate process, Flux Cored Wire Welding, TIG welding (GTAW), Plasma Arc Welding, Micro Plasma Arc Welding, Choose your shade level inside the helmet Product Code Optrel Helios EU Optrel Helios UK ADF to Optrel Helios Helmet shell Optrel Helios Optrel Adapter to Helios EU* Optrel Adapter to Helios UK* * adapter with integrated LED s incl. charging unit for adapter Optrel OSC FEATURES Shade Level 4/9-13 Maximum UV-&IR-protection at any shade setting Shade level control outside of the helmet Sensitivity adjustment detection angle 60 or 120 Grinding mode t possible Switching delay 0,4 ms at room temperature 0,1 ms at 55 C Fast: 0, s Slow: s Solar cells, no on/off switch necessary Operating temperature -10 C bis +70 C Total weight 480 g Cartridge size 90 x 110 x 7 mm All electric arc welding processes* Recommended use and gas welding. t suitable for laser welding! Garantee 2 years CE, DIN, ANSI, CSA, AS/NZS, GOST-R *Electric arc welding processes : Electrode Welding (Stick Welding, SMAW), MIG/ MAG (GMAW), GMAW High melting rate process, Flux Cored Wire Welding, TIG welding (GTAW), Plasma Arc Welding, Micro Plasma Arc Welding, Product Code Optrel OSC Optrel helmet shell OSC ADF to Optrel OSC

10 Optrel OS100 Optrel SPARE PARTS FOR RANGE Especially designed for welders, the Optrel OS100 provides ideal protection against UV-&IR-radiations, flying particles, metal fumes and dusts emitted during welding and associated processes. A blower powered by a rechargeable battery draws ambient air through a fine particulate filter and ventilates the helmet with clean and refreshing air. The unit is fitted with both a visible an audible alarm which tells the operator if the filter is blocked or the battery is low. For a well adapted fit, outstanding wearing comfort, and a perfect seal, the face seal used is made from a knitted soft flame retardant material. A comfortable flameretardant waist belt threads through a leather lumbar support which fits the system to the user s body. Optrel OS100 Protective & Safe The smart electronics provide a constant airflow rate of 150l/ min, regardless of battery charge and filter loading and keeps a permanent overpressure in the helmet to avoid the penetration of pollutant. Maximum safety with dual alarm indicators - audible and visible - which indicate a clogged or missing filter or low battery charge. Short air duct attached to helmet decreases the risk of snagging upon surrounding structures in 3D constructions. The supply hose is equipped with a flame resistant protective sleeve. Comfortable The face seal easily fits. There are no straps to tear, no adjustments to be made. The Optrel OS100 runs without disturbing noise. The fabric belt is highly ergonomic, lightweight and adjustable with excellent lumbar support. Adaptability Switch closed: 100% of the air is directed to the mouth area (A). Switch open as shown: Air flow is directed to the forehead and the mouth area for a very comfortable cooling effect. A. Optrel front cover lenses Product Code Unit Optrel front cover lens to Expert helmets pcs Optrel front cover lens to Expert helmets pcs Optrel front cover lens to Optrel OSC pcs Optrel front cover lens to Optrel Helios pcs Optrel Inside cover lens Product Code Unit Optrel inner protection lens pcs Optrel OS100 SPARE PARTS Product Code Unit Upgrade Kit Optrel Satellite-OS pc without cartridge Upgrade Kit Optrel Orion-OS pc without cartridge Upgrade Kit Optrel Miraplus-OS pc without cartridge Wilson TH2P filter pc Optrel OS100 blower standard (EU) pc Fabric belt pc Flow indicator pc Air hose & protective sleeve pc Protective sleeve pc Face seal pc Leather belt pc Storage case pc Charger pc Battery Standard pc Battery Longlife pc Protection level Blower unit Material Fan Fuse ise Alarms Filter Hose Weight Dimensions FEATURES Classification TH2 minal Protection Factor (NPF): 50 UK: Assigned Protection Factor (NPT):20 Flow rate: min. 150l/min controlled Polyamid (PA-GF) High quality ball bearing fan motor Polyswitch Max. 70 db(a) Optical and audible alarms for low battery charge, low air flow, missing filter Filter canister: 1 x TH2P Lenght: 1100mm, weight: 180 g 1350g (blower incl. filter and standard battery L x W x H: 249 x 213 x 87mm Product Code Optrel OS100 with Optrel Satellite Optrel OS100 with Optrel Orion Optrel OS100 with Optrel Miraplus other Optrel spare parts Product Code Unit/box Optrel potentiometer knob OSC pcs Optrel repairset 1 e600-series* pc Optrel repairset 2 e600-series* pc Optrel front cover frame OSC pcs Optrel headgear pc Optrel sweatband pcs * Repairset 1: 1 Potentiometer knob, 1 Satellite back cover, 1 Sensitivityknob Repairset 2: 2 Clips, 2 screws. ACCESSORIES Product Code Unit/box Optrel hard hat adapter** pc Optrel leather chest protection pc Optrel leather head / neck protection** pc Optrel diopter pc Optrel diopter pc Optrel diopter pc Optrel diopter pc Optrel inside cover lens blue + 1 shade level pcs Optrel inside cover lens light green shade levels Optrel inside cover lens dark green + 2 shade levels ** t suitable for Optrel OS100 5 pcs 5 pcs 16 17

11 PROFESSIONAL RANGE Easy handling and improved efficiency thanks to the benefits of the OPTREL p400 SERIES + STAR The p400 series, with its half-rounded shape, meets the demands of professional welders. Welding fume is efficiently dissipated and weld splatter finds no purchase thanks to the rounded shape. The simple yet ingenious Optrel STAR helmet shell has been proving its worth for decades and is still one of the best helmet shells on the market. The ergonomically designed, perfectly balanced shell provides the ideal basis for an ADF with all the basic functions. Thanks to the use of the patented headband, both these helmet shells can be easily adapted to the needs of each welder. The patented headband release from the Expert range is also used in the Professional range: 1. Adjustment to head size The user-friendly ratchet knob on the rear part of the headband and the perforated band enable the helmet to be quickly adjusted to the individual head size. The viewing window of the cartridge can be set to be in the correct position for each individuals personal viewing requirements by a simple adjustment of the upper head band. Once set, this position is maintained each time the helmet is used. 2. distance between the cartridge and the eyes The headband can be set to three settings by releasing the adjustment knobs on the side. This allows a precise adjustment of the distance between the ADF and the eyes. This takes into account those wearing glasses and different head shapes adding to the comfort factor of wearing the helmet. 3. helmet angle The helmet angle can be adjusted by turning the eccentric knob linked to this support plate. This is an ideal adjustment 1. when welding in different position to ensure best protection and comfort

12 optrel p400-series The Professional line from SPERIAN Welding Protection AG offers an absolutely comfortable and reliable protection for most welding applications. With the different types offered, the welder has the chance to choose the helmet that best meets his requirements: Optrel p410 The Optrel p410 is a good quality DIN 3-11-solution for occasional welders. Since the Optrel p410 may not be used for long periods it has been designed with replaceable batteries that can be exchanged. If the power is down, new batteries can be inserted quick & easy. Optrel p420 The cartridge in the Optrel p420 was formerly known as NOVA. The DIN 3/11-cartridge is powered by internal accumulators which recharges themselves during the welding process and stores the required energy. Optrel p430 Top quality in a standard single shade ADF! The cartridge of the p430 switches from the light state DIN 3 to dark state DIN 11. The solar cells ensure a constant and long-life power supply without on- and off-switch and without the need to change batteries. Optrel p450 The Optrel p450 offers the welder a standard DIN 9-13 function which protects the welder during most of the standard welding processes. The good quality ADF combined with the p400-helmet shell guarantees a long life time and a good standard of helmet for every welder. Optrel p 410 Optrel p 420 Optrel p 430 Optrel p450 Product Code Unit Optrel p410 silver pc Optrel p410 black pc Optrel helmet shell p410 silver pc Optrel helmet shell p410 black pc ADF to Optrel p pc Shade Level DIN 3/11 Maximum UV-&IR-protection at any shade level Shade level adjustment By using a coloured inner protection lens Sensitivity detecting angle By using an coloured inner protection lens Grinding mode 0.8 ms at room temperature 0.6 ms at 55 C s Exchangeable batteries, no need for switch on and off Operating temperature -10 C to +55 C Total weight 430 g Cartridge size 50.8 x 108 x 5.3 mm (92 x 35 mm viewing area) Electrode welding (stick welding, SMAW) Recommended use MIG/MAG welding (GMAW) prohibited for laser welding and oxy-gas welding! Warranty 1 year CE, DIN, AS/NZS, GOST-R, ANSI 20 Product Code Unit Optrel p420 silver pc Optrel p420 black pc Optrel helmet shell p420 silver pc Optrel helmet shell p420 black pc ADF to Optrel p pc Shade Level DIN 3/11 Maximum UV-&IR-protection at any shade level Shade level adjustment By using a coloured inner protection lens Sensitivity detecting angle Grinding mode 0,5 ms ms at room temperature 0.3 ms at 55 C s Solar cells, no need for switch on and off Operating temperature -10 C to +70 C Total weight 450 g Cartridge size 50.8 x 108 x 5.3 mm (92 x 35 mm viewing area) Electrode welding (stick welding, SMAW) Recommended use MIG/MAG welding (GMAW) prohibited for laser welding and oxy-gas welding! Warranty 2 years CE, DIN, AS/NZS, GOST-R, ANSI, CSA *Electric arc welding processes: Electrode Welding (Stock Welding, SMAW), MIG/MAG (GMAW), GMAW High melting rate process, Flux cored Wire Welding, TIG welding (GTAW), Plasma Arc Welding, Micro Plasma Arc Welding. Product Code Unit Optrel p430 silver pc Optrel p430 black pc Optrel helmet shell p430 silver pc Optrel helmet shell p430 black pc ADF to Optrel p pc Shade Level DIN 3/11 Maximum UV-&IR-protection at any shade level Shade level adjustment Sensitivity By using a coloured inner protection lens detecting angle Grinding mode 0,4 ms at room temperature 0.1 ms at 55 C s Solar cells, no need for switch on and off Operating temperature -10 C to +70 C Total weight 460 g Cartridge size 90 x 110 x 7 mm (98 x 38 mm viewing area) All electric arc welding processes*: Recommended use prohibited for laser welding and oxygas welding! Warranty 2 years CE, DIN, AS/NZS, GOST-R, ANSI, CSA 21 Product Code Unit Optrel p450 silver pc Optrel p450 black pc Optrel helmet shell p450 silver pc Optrel helmet shell p450 black pc ADF to Optrel p pc Shade Level DIN 4/9-13 Maximum UV-&IR-protection at any shade level Shade level adjustment Outside the helmet Sensitivity detecting angle Grinding mode 0,4 ms at room temperature 0.1 ms at 55 C s Solar cells, no need for switch on and off Operating temperature -10 C to +70 C Total weight 507 g Cartridge size 90 x 110 x 7 mm (98 x 38 mm viewing area) All electric arc welding processes*: Recommended use prohibited for laser welding and oxygas welding! Warranty 2 years CE, DIN, AS/NZS, GOST-R *Electric arc welding processes: Electrode Welding (Stock Welding, SMAW), MIG/MAG (GMAW), GMAW High melting rate process, Flux cored Wire Welding, TIG welding (GTAW), Plasma Arc Welding, Micro Plasma Arc Welding.

13 Optrel STAR Optrel SPARE PARTS FOR PROFESSIONNAL RANGE The classic design of the helmet combined with a very high level of precision makes the Optrel STAR still to a good choice. The Optrel STAR includes a DIN 4/9-13 cartridge that offers the welder comfort and protection for all general arc welding processes. Product Code Unit/box Optrel front cover lenses Product Code Unit/box Optrel front cover lens for p450/p pcs Optrel front cover lens for p420/p pcs Optrel front cover lens to STAR pcs Optrel STAR ruby pc Optrel helmet shell STAR ruby pc ADF to Optrel STAR pc Optrel INSIDE cover lenses Product Code Unit/box Optrel inner protection lens pcs Optrel STAR FEATURES Shade Level DIN 4/9-13 Maximum UV-&IR-protection at any shade level Shade level adjustment Outside the helmet Sensitivity detecting angle Grinding mode 0,4 ms at room temperature 0.1 ms at 55 C s Solar cells, no need for switch on and off Operating temperature -10 C to +70 C Total weight 507 g Cartridge size 90 x 110 x 7 mm (98 x 38 mm viewing area) All electric arc welding processes*: Recommended use prohibited for laser welding and oxygas welding! Warranty 2 years CE, DIN, AS/NZS, GOST-R other Optrel spare parts Product Code Unit/box Optrel Adapter p450/p pc Optrel Adapter p420/p pc Optrel potentiometer knob p450 & STAR pcs Optrel front cover frame STAR pcs Optrel headgear pc Optrel sweatband pcs ACCESSORIES Shade level Product Code Unit/box Optrel hard hat adapter pc Optrel leather chest protection pc Optrel leather head / neck protection pc Optrel diopter pc Optrel diopter pc Optrel diopter pc Optrel diopter pc Optrel inside + 1 shade level pcs cover lens blue Optrel inside shade levels pcs cover lens light green Optrel inside + 2 shade levels pcs cover lens dark green *Electric arc welding processes: Electrode Welding (Stick Welding, SMAW), MIG/ MAG (GMAW), GMAW High melting rate process, flux Cored Wire Welding, TIG welding (GTAW), Plasma Arc Welding, Micro Plasma Arc Welding

14 OPTREL Optrel b100-series High-grade thermoplastic resin for solid, dependable performance. Optrel b100 serie is manufactured from high-grade thermoplastic resin. The excellent temperature and resistance properties of this material make an ideal fit with the modern, ergonomic form. The Optrel b100 serie is primarily recommended for welders who require a dependable basic product. For occasional electrode welding jobs, they offer an affordable solution for good, reliable eye and facial protection suitable for applications up to around 100 C. Optrel b110 This light weight handshield including front cover lens and DIN 11 welding filter is available with six countryspecific adapters. Optrel b120 This light weight welding helmet including front cover lens, headgear and DIN 11 welding filter is available with six country-specific adapters. Optrel b 110 Optrel b 120 Feel free thanks to a modern and compact shape The passive products from Sperian have all been newly designed to fit the needs of the modern welders. The new shape offers a high comfort, especially welding in restricted environments, but additionally protects the welder perfectly against spatters, UV-&IR-radition and metal drops. The different lines offered give the welder the chance to choose the suitable product, perfectly corresponding to his needs. Depending on the temperature, the material welded and the welding process, the welder can choose one of the lines offered. Additionally, he can choose the right product out of the line: Handshield, helmet or flip up. Product Code Unit Product Code Unit Optrel b x 50mm / 2 x 4 1/ pcs Optrel b x 110mm pcs Optrel b /4 x 4 1/ pcs Optrel b x 110mm pcs Optrel b x 110 mm pcs Optrel b x98 mm pcs Optrel b x 50mm / 2 x 4 1/ pcs Optrel b x 110mm pcs Optrel b /4 x 4 1/ pcs Optrel b x 110mm pcs Optrel b x 110 mm pcs Optrel b x98 mm pcs Optrel b130 The Optrel b130 is a light weight welding helmet with silent action closable flip up, including front cover lens, headgear and DIN 11 welding filter. One of the benefits of this helmet is the extra large viewing window when flipped up. Product Code Unit Optrel b130 Optrel b x 50mm / 2 x 4 1/ pcs 25

15 Optrel b200-series Optrel b300-series Glass-fibre for extra strength and resistance. The Optrel b200 series is made from a highly temperature resistant glass-fibre composite material. The unevenly arranged fibres combined with the plastic resins used protect the welder from welding spatters which are self-extinguishing when in contact with the material. The high temperature resistant material withstands temperatures up to 400 C and the rugged design make these helmets ideal for long, intensive use in practically any welding process. Optrel b210 Optrel b210 Optrel b220 Optrel b220 Optrel b230 Compact fibreglass mat design for low weight and high resistance. Like the Optrel b200-series, the b300-serie-products are glass-fibre reinforced. This produces an absolutely resistant material that reliably protects the welder from spatter and high temperatures up to around 400 C. The use of a compact layer of fibreglass and a medium wall thickness makes the b300-series products extremely lightweight. Optrel b310 Optrel b310 Optrel b320 OPTREL b320 Optrel b 330 Hand shield including front cover lens and a DIN 11 welding filter. The special lens slider mechanism on the handle of the b210x allows a quick adjustment between a non-darkened state and the DIN 11 welding filter. Product Code Unit Optrel b x 50mm / 2 x 4 1/ pcs Optrel b x 110mm pcs Optrel b /4 x 4 1/ pcs Optrel b210x 105 x 50mm / 2 x 4 1/ pcs Welding helmet including front cover lens, a DIN 11 welding filter and a headgear. Product Code Unit Optrel b x 50mm / 2 x 4 1/ pcs Optrel b x 110mm pcs Optrel b /4 x 4 1/ pcs Optrel b230 Welding helmet with flip-up window, including front cover lens, a DIN 11 filter and a headgear. Product Code Unit Optrel b x 50mm / 2 x 4 1/ pcs Handshield including front cover lens and a DIN 11 welding filter. Product Code Unit Optrel b x 50mm / 2 x 4 1/ pcs Optrel b x 50mm / 2 x 4 1/ pcs Optrel b400 & b500-series Leather hoods with a passive filter inside. These are ideal for working in extremely restricted areas within fabricated constructions, cramped conditions, pipe work repairs etc. Sometimes the leather hood might be the only way to gain the protection required for that difficult job. Optrel b520 Welding helmet including front cover lens, headgear and a DIN 11 welding filter. Product Code Unit Optrel b x 50mm / 2 x 4 1/ pcs Optrel b330 Welding helmet with silent-action closable flip-up window, including front cover lens, headgear and a DIN 11 welding filter. Extra large window when flipped up. Product Code Unit Optrel b420 & b430 Leather helmet and flip up with DIN 11 welding filter and flexible headgear. Split leather Size Product Code Unit Optrel b420 (helmet) 105 x 50 mm pc Optrel b430 (flip up) 105 x 50 mm pc Optrel b520 & b Optrel b Leather helmet and flip up with DIN 11 welding filter and flexible headgear. Top grain leather. Size Product Code Unit Optrel b520 (helmet) 105 x 50 mm pc Optrel b530 (flip up) 105 x 50 mm pc

16 Optrel Upgrade Cartridges Optrel SPARE PARTS FOR RANGE Convert passive into active! The two products, Optrel b010 and Optrel b020 offer customers with passive handshields and helmets the possibility of upgrading to active welder protection, without the need to change their handshield or helmet. Both the Optrel b010 and the Optrel b020 can be used in place of the passive lens. Optrel b010 Product Code Unit/box Power Supply Shade level Cartridge size Optrel b pc Battery DIN 3/ x 50.8 x 5.3 mm Optrel b pc Battery DIN 3/ x 90 x 5.3 mm Optrel b pc Battery DIN 3/ x 50.8x 5.3 mm Optrel b pc Battery DIN 3/ x 90 x 5.3 mm Optrel b020 Product Code Unit/box Power Supply Shade level Cartridge size Optrel b pc Solar cells DIN 3/ x 50.8 x 5.3 mm Optrel b pc Solar cells DIN 3/ x 60 x 5.3 mm Optrel b pc Solar cells DIN 3/ x 50.8 x 5.3 mm Optrel b020 Optrel b 010 Optrel passive Welding Filters Window size Shade Product Code Unit Optrel passive filter 105 x 50 mm / 108 x 51 mm DIN pcs Optrel passive filter 90 x 110 mm DIN pcs Optrel passive filter 105 x 50 mm / 108 x 51 mm DIN pcs Optrel passive filter 90 x 110 mm DIN pcs Optrel passive filter 105 x 50 mm / 108 x 51 mm DIN pcs Optrel passive filter 90 x 110 mm DIN pcs Optrel passive filter 105 x 50 mm / 108 x 51 mm DIN pcs Optrel passive filter 90 x 110 mm DIN pcs Optrel passive filter 105 x 50 mm / 108 x 51 mm DIN pcs Optrel passive filter 90 x 110 mm DIN pcs Optrel passive filter 105 x 50 mm / 108 x 51 mm DIN pcs Optrel passive filter 90 x 110 mm DIN pcs Optrel clear lenses Window size Product Code Unit Optrel clear lens 105 x 50 mm pcs Optrel clear lens 90 x 110 mm pcs Optrel clear lens 106 x 32 mm pcs Optrel clear lens anti spatter, thermosetting 150 x 50 mm pcs Optrel clear lens anti spatter, thermosetting 110 x 90 mm pcs Optrel clear lens anti spatter, thermosetting 106 x 32 mm pcs Optrel clear lens anti spatter, thermosetting 110 x 60 mm pcs other Optrel spare parts Product Code Unit Optrel headgear b200 Standard pc Optrel headgear b200 Comfort pc Optrel sweatband pc 28 29