METAL SEATED BALL VALVE

Transcription

1 METAL SEATED BALL VALVE 1354 PED

2 METAL SEATED BALL VALVE FEATURES OF Rotex metal seated ball valves are designed and manufactured for high cyclic zero-leak applications. The TRUS ATs are perfectly matched with the ball, where both seats are lapped simultaneously to ensure true match of curvature on both seats. Rotex ball and seat are HVOF coated. However different applications require harder or softer coatings and Rotex has an array of suggestions for the same. 2

3 WHY ROTEX METAL SEATED BALL VALVE Does your valve leak after few operations due to HVOF coating not being uniform Uncontrolled hardness Does your valve jerk when operated under automation due to Individual seat lapping Inconsistent torque during 90 rotation Does your valve jam due to - Cracking or peeling of the coating on the ball or seats SEE HOW 3

4 4 METAL SEATED BALL VALVE

5 FEATURES STEM Burnished stem for low torque and extremely long life Design conforms to fugitive emission standards Stem drive dimensions adhere to ISO 5211 for ease in direct mounting Dual anti static system assures safety GLAND SEAL Unique Graphite sealing for high temperature applications V-packing for low friction for normal temperature media Gland packing is lifetime loaded by spring, eliminating the need for retightening DUAL BODY SEAL Combination of soft and Graphite body seal ensures zero leak Dual Graphite seals for high temperature applications VALVE MOUNTING Floating ball valves are direct mount as per ISO 5211 Eliminates coupler and hence ensures perfect alignment Eliminates bracket and hence ensures rigid mounting of actuator For high temperature applications, a bracket and coupler may be required to prevent the actuator from exceeding the working temperature STEM EXTENSION Gland packing provided on top of the stem extension - Most manufacturers provide gland packing on the valve body. Due to this the gland packing system remains inside the pipe insulation. Hence, while doing any maintenance the insulation has to be disturbed or removed. This is completely avoided by using ROTEX Valves. This design also provides better stem sealing, as the packing is relocated away from the temperature of the process. HEAVY DUTY CONSTRUCTION Valve designed to take heavy piping loads and distortion Dual body seal design RANGE #150 #300 #600 #800 PN 400 Screwed, Socket Weld, Butt Weld, Flanged etc Wide range of material for body, stem and ball Standard seat material is TFM Other options available are -PTFE, GFT, CFT, PEEK, Metal Seated etc. 5

6 METAL SEATED BALL VALVE COATING PROCESS Process Coating Hardness (HRC/HV) Temperature Range C Electroplating High Velocity Oxygen Fuel (HVOF) High Velocity Oxygen Fuel (HVOF) Hard Chromium (HCr) Chromium Carbide (Cr3C2) Tungsten Carbide (Wc-Co) 70/ to / to / to 480 High Velocity Oxygen Fuel (HVOF) Tungsten Chromium Carbide ([(W/Cr) C] 80/ to 300 Spray and Fuse Nickel Boron (NiBo) 60/ to 600 6

7 COATING PROCESS HARD CHROMIUM Thickness of microns Extremely hard Low coefficient of friction Very high resistance to corrosion Good wear resistance Ideal for high cyclic applications Ideal for use with clean liquids and gases, low temperature hydrocarbons, abrasive and corrosive solutions CHROMIUM CARBIDE Good resistance to wear by abrasion, cavitation, fretting etc. Excellent resistance to corrosive media Performs well under high temperatures TUNGSTEN CARBIDE Provides good resistance to abrasion from steam and steam condensation, mud, slurries, high cyclic operations etc. Suitable for cryogenic operations Performs well under conditions involving hydrocarbon liquids and gases,high temperature liquids and gases, abrasive slurries, catalyst handling, coal liquefaction etc TUNGSTEN CHROMIUM CARBIDE Ideal for applications involving seawater, high chlorides and acids. Provides high resistance to abrasion from sour wet hydrocarbons containing H2S and CO2 NICKEL BORON Excellent resistance to wear and corrosion Ideal for steam service, catalyst handling and coal gasification Withstands high temperatures and high pressures Natural lubricating properties (columnar structure) Provides uniform coating 7

8 METAL SEATED BALL VALVE METAL SEATED FLOATING BALL VALVE SERIES N62 #150,#300 8

9 SERIES N62 #150,#300 MATERIAL DESCRIPTION SR. NO. PART DESCRIPTION PART DESCRIPTION 1 BODY ASTM A 216 GR. WCB / ASTM A 351 GR. CF8/ ASTM A 351 GR. CF8M 2 END PIECE ASTM A 216 GR. WCB / ASTM A 351 GR. CF8/ ASTM A 351 GR. CF8M 3 BALL + COATING ASTM A 216 GR. WCB / ASTM A 351 GR. CF8/ ASTM A 351 GR. CF8M + COATING (TCC / CC / ST6) 4 STEM 17-4PH / SS304 / SS316 / SS316L / SS410 5 STEM WASHER CFT / GFT 6 GASKET (STEM) GRAPHITE 7 DISK SPRING 55CrV4 8 GLAND FLANGE ASTM A 216 GR. WCB / ASTM A 351 GR. CF8/ ASTM A 351 GR. CF8M 9 SEAT + COATING SS304 / SS316 / SS410 + COATING (TCC / CC / ST6) 10 RETAINER SS304 / SS SPRING FOR SEAT INCONEL - X GASKET (SEAT) GRAPHITE 13 BODY GASKET GRAPHITE 14 BODY O-RING VITON / GRAPHITE 15 BODY STUD ASTM A 193 GR. B7 / ASTM A 193 GR. B7M / ASTM A 193 GR. B8 / ASTM A 193 GR. B8M 16 BODY NUT ASTM A 194 GR. 2H / ASTM A 194 GR. 2HM / ASTM A 194 GR. 8 /ASTM A 194 GR. 8M 17 GLAND STUD ASTM A 193 GR. B7 / ASTM A 193 GR. B7M / ASTM A 193 GR. B8 / ASTM A 193 GR. B8M 18 GLAND NUT ASTM A 194 GR. 2H / ASTM A 194 GR. 2HM / ASTM A 194 GR. 8 /ASTM A 194 GR. 8M 9

10 METAL SEATED BALL VALVE SERIES N62 #150,#300 DIMENSION DETAILS 10

11 SERIES N62 #150,#300 DIMENSION DETAILS 150 # (SERIES - N62) SIZE A B C D T M N F E ISO PAD TORQUE (Nm) F F F F * F * F * F *Dimensions in "mm" SIZE *Dimensions in "inch" 300 # (SERIES - N66) A B C D T M N F E ISO PAD TORQUE (Nm) F F F F F * F * F

12 METAL SEATED BALL VALVE METAL SEATED TRUNNION MOUNTED BALL VALVE CAST TRUNNION PLATE DESIGN ( 2 PIECE CONSTRUCTION) - "M40" SERIES 12

13 METAL SEATED TRUNNION PLATE BALL VALVE CAST TRUNNION PLATE BALL VALVE ("M40"- SERIES VALVES) EXPLODED VIEW DESIGN AND TESTING STANDARDS REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6D VALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B VALVE FLANGE DIMENSIONS AS PER ASME B 16.5 / ASME B VALVE TESTING AS PER API - 6D / API / BSEN PART - I & II 13

14 METAL SEATED BALL VALVE METAL SEATED TRUNNION MOUNTED BALL VALVE FORGED TRUNNION PLATE DESIGN ( 3 PIECE CONSTRUCTION) - "M60" SERIES 14

15 METAL SEATED TRUNNION PLATE BALL VALVE FORGED TRUNNION PLATE DESIGN ( 3 PIECE CONSTRUCTION) - "M60" SERIES EXPLODED VIEW DESIGN AND TESTING STANDARDS REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6D VALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B VALVE FLANGE DIMENSIONS AS PER ASME B 16.5 VALVE TESTING AS PER API - 6D / API / BSEN PART - I & II 15

16 METAL SEATED BALL VALVE METAL SEATED TRUNNION PLATE BALL VALVE CAST TRUNNION PLATE DESIGN ( 2 PIECE CONSTRUCTION) - "M40" SERIES MATERIAL DESCRIPTION M ATERIAL OF PA RTS NOMINAL DIAMETER (IN) NPS 2" ~ 24" NOMINAL PRESSURE CLASS 150 ~ CLASS 1500 SR NO. PART DESCRIPTION Carbon Steel 1 BODY ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 2 BODY ADAPTOR ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 3 BALL ASTM A HF ASTM A 182 GR. F304 + HF ASTM A 182 GR. F316 + HF ASTM A 182 GR. F304L + HF 4 SEAT ASTM A HF ASTM A 182 GR. F304 + HF ASTM A 182 GR. F316 + HF ASTM A 182 GR. F304L + HF 5 STEM 17-4 PH ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 6 STEM HOUSING ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 7 TRUNNION PLATE ASTM A ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 8 ISO MOUNTING FLANGE ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 9 BEARING T-PLATE SS PTFE SS PTFE SS PTFE SS PTFE 10 THRUST WASHER T-PLATE SS PTFE SS PTFE SS PTFE SS PTFE 11 THRUST WASHER STEM PTFE PTFE PTFE PTFE 12 SEAT SPRING INCONEL X INCONEL X INCONEL X INCONEL X SEAT PUSHER RING SS 316 SS 316 SS 316 SS SPRING SEAT PUSHER RING INCONEL X INCONEL X INCONEL X INCONEL X DOWEL PIN T-PLATE AISI 4140 AISI 4140 AISI 4140 AISI DOWEL PIN HOUSING AISI 4140 AISI 4140 AISI 4140 AISI KEY EN 8 EN 8 EN 8 EN 8 18 O-RING FOR BODY 19 O-RING FOR SEAT 20 O-RING FOR STEM 21 O-RING FOR BODY 22 GASKET FOR BODY 23 GASKET FOR SEAT 24 GASKET FOR HOUSING 25 GASKET FOR ISO TOP 26 BODY STUD ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 27 BODY NUT ASTM A 194 GR. 2H ASTM A 194 GR. 8 ASTM A 194 GR. 8M ASTM A 194 GR CAP SCREW FOR HOUSING ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 29 CAP SCREW FOR ISO TOP ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 30 DRAIN PLUG / BLEED VALVE Combined parts Combined parts Combined parts Combined parts 31 ANTISTATIC DEVICE Combined parts Combined parts Combined parts Combined parts 32 HAND LEVER - 33 GEAR BOX MATERIAL DESCRIPTION Stainless Steel VITON VITON VITON VITON GRAPHITE GRAPHITE GRAPHITE GRAPHITE - 16 DESIGN AND MANUFACTURING FACE TO FACE DIMENSIONS TYPE OF CONNECTION PRESSURE TEST FLANGE STANDARDS USED API 6D ASME B 16.10, API 6D ASME B16.5/ ASME B16.47 API 598, API 6D, BSEN PART - I & II BUTT WELDING

17 METAL SEATED TRUNNION PLATE BALL VALVE FORGED TRUNNION PLATE DESIGN (3 PIECE CONSTRUCTION) - "M60" SERIES MATERIAL DESCRIPTION M AT ERI A LO F P AR T S NOMINAL DIAMETER (IN) NPS 2" ~ 24" NOMINAL PRESSURE CLASS 150 ~ CLASS 1500 SR NO. PART DESCRIPTION MATERIAL DESCRIPTION Carbon Steel Stainless Steel 1 BODY ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 2 BODY ADAPTOR ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 3 BALL ASTM A HF ASTM A 182 GR. F304 + HF ASTM A 182 GR. F316 + HF ASTM A 182 GR. F304L + HF 4 SEAT ASTM A HF ASTM A 182 GR. F304 + HF ASTM A 182 GR. F316 + HF ASTM A 182 GR. F304L + HF 5 STEM 17-4 PH ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 6 STEM HOUSING ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 7 TRUNNION PLATE ASTM A ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 8 ISO MOUNTING FLANGE ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L 9 BEARING T-PLATE SS PTFE SS PTFE SS PTFE SS PTFE 10 THRUST WASHER T-PLATE SS PTFE SS PTFE SS PTFE SS PTFE 11 THRUST WASHER STEM PTFE PTFE PTFE PTFE 12 SEAT SPRING INCONEL X INCONEL X INCONEL X INCONEL X SEAT PUSHER RING SS 316 SS 316 SS 316 SS SPRING SEAT PUSHER RING INCONEL X INCONEL X INCONEL X INCONEL X DOWEL PIN T-PLATE AISI 4140 AISI 4140 AISI 4140 AISI DOWEL PIN HOUSING AISI 4140 AISI 4140 AISI 4140 AISI KEY EN 8 EN 8 EN 8 EN 8 18 O-RING FOR BODY 19 O-RING FOR SEAT 20 O-RING FOR STEM 21 O-RING FOR BODY 22 GASKET FOR BODY 23 GASKET FOR SEAT 24 GASKET FOR HOUSING 25 GASKET FOR ISO TOP 26 BODY STUD ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 27 BODY NUT ASTM A 194 GR. 2H ASTM A 194 GR. 8 ASTM A 194 GR. 8M ASTM A 194 GR CAP SCREW FOR HOUSING ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 29 CAP SCREW FOR ISO TOP ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 30 DRAIN PLUG / BLEED VALVE Combined parts Combined parts Combined parts Combined parts 31 ANTISTATIC DEVICE Combined parts Combined parts Combined parts Combined parts 32 HAND LEVER - 33 GEAR BOX VITON VITON VITON VITON GRAPHITE GRAPHITE GRAPHITE GRAPHITE - STANDARDS USED DESIGN AND MANUFACTURING API 6D FACE TO FACE DIMENSIONS ASME B 16.10, API 6D TYPE OF CONNECTION FLANGE ASME B16.5/ ASME B16.47 PRESSURE TEST API 598, API 6D, BSEN PART - I & II BUTT WELDING 17

18 METAL SEATED BALL VALVE METAL SEATED TRUNNION PLATE BALL VALVE TRUNNION PLATE DESIGN - "M" SERIES DIMENSIONS CLASS ( SERIES M40 & M60) Dimensions in "mm" 150 # (FULL BORE) SERIES - M40 & M60 SIZE L DN RF BWE RTJ Ø F Ø C Ø N M Ø R T T1 H1 O * * * * * * CLASS ( SERIES M40 & M60) Dimensions in "mm" 300 # (FULL BORE) SERIES - M40 & M60 SIZE DN L ØF ØC ØN M ØR T T1 H1 O RF BWE RTJ * * * * * * 18 Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint. For * marked dimensions consult ROTEX Note: Construction And Dimensions shown are typical, Actual product may vary depending on size and class

19 METAL SEATED TRUNNION PLATE BALL VALVE CLASS ( SERIES M40 & M60) Dimensions in "mm" 600 # (FULL BORE) SERIES - M40 & M60 SIZE DN L ØF ØC ØN M ØR T T1 H1 O RF BWE RTJ CLASS ( SERIES M40 & M60) Dimensions in "mm" 900 # (FULL BORE) SERIES - M40 & M60 SIZE DN L ØF ØC ØN M ØR T T1 H1 O RF BWE RTJ * * * * * * * * CLASS ( SERIES M40 & M60) Dimensions in "mm" 1500 # (FULL BORE) SERIES - M40 & M60 SIZE L DN ØF ØC ØN M ØR T T1 H1 O RF BWE RTJ * * * * Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint For * marked dimensions consult ROTEX Note: Construction And Dimensions shown are typical, Actual product may vary depending on size and class 19

20 METAL SEATED BALL VALVE METAL SEATED BALL VALVE INHOUSE FACILITIES Horizontal Testing Machine Facilities of special trunnion ball valve testing machine Having capacity of 700 tonnes to perform hydrostatic, pneumatic testing of valves in single setup. Fire Safe Test Rig Facilities to perform fire safe test in Accordance with API 607/API 6FA. The test exposes the valve to a fire flame at 750 c c to verify proper sealing of the valve. Covered wide range of fire tested valves for both soft & Metal seated valves. 20

21 METAL SEATED BALL VALVE

22 METAL SEATED BALL VALVE METAL SEATED BALL VALVE INSPECTION AND TESTING STANDARDS Magnetic particle examination - ASTM E709 (Procedure) - ANSI B16.34, Ann. C (Acceptance criteria) - MSS SP53 (Examination method) Ultrasonic testing - ASTM A388 (Forgings) - ASTM A609 (Castings) - MSS SP94 (Forgings & Castings) - ANSI B16.34, Ann. E (Acceptance criteria) Radiography - ASTM E94 (Recommended practices) - ANSI B16.34, Ann. B (Valve areas to be radiographed) - ASTM E 446 (Reference radiographs) Liquid Penetrant / Dye Penetrant - ASTM E165 (Procedure) - ANSI B16.34, Ann. D (Acceptance criteria) - MSS SP93 (Examination method) Casting Inspection for evaluation of surface irregularities - MSS SP 53/54/55/59/93/94 Helium leak test (Joints, Stem Leakage, Seal Leakage) - ASME Section V, Article X 22

23 ORDERING CODE MODEL a b c d VALVE MODEL FB FLOATING FB TRUNNION 2PC FB TRUNNION 3PC e CLASS END CONNECTION N62 150# 01 RAISED FACE 01 M40 300# 03 FLAT FACE 02 M60 400# 04 RING TYPE JOINT # 06 BUTT WELD END # # # 05 f g SIZE DN15 AA DN400 QQ DN20 BB DN450 RR DN25 CC DN500 SS DN40 EE DN600 TT DN50 FF DN65 GG DN80 HH DN100 JJ DN150 KK DN200 LL DN250 MM DN300 NN DN350 PP OPERATION LEVER OPERATED BARE STEM GEAR OPERATED ACTUATOR OPERATED BALL TYPE A SOLID BALL 3 B V PORT 4 G 3 WAY L PORT 5 D 3 WAY T PORT 6 BODY MOC WCB 31 F316L 38 CF8 32 LCB 39 CF8M 33 LF2 40 CF3 46 WCC 41 CF3M 34 SS904L 42 A HAST-C 43 F CD3MN 44 F A 45 F304L 47 h i j BALL/SEAT MOC CF8M 19 F A F F A 27 CG8M 29 F51 30 TITANIUM 42 BALL/SEAT COATING ENP OVERLAY HARD CHROME STELLITE CHROME CARBIDE TUNGSTEN CARBIDE TUNGSTEN CHROMIUM CARBIDE NICKEL BORON EN WO HC ST CC TC TCC NB STEM MOC F 316 F 316L 17-4 PH SS 410 SS 304 SS 316 SS 316L SS 904L HASTALLOY-C F 51 F6a k l m FASTNERS MFG. TYPE CERTIFICATION B7/2H 51 SAND CASTING S CE C B7M/2HM 52 INVESTMENT CAST I IBR I B8/8 53 FORGING F API A B8M/8M 54 BAR STOCK B FIRE SAFE F L7/7 55 NON FIRE N L7/

24 ROTEX GROUP SALES HEAD QUARTER B/703/704, Western Edge-II, Off Western Express Highway, Borivli (East), Mumbai Ph: Fax: OVERSEAS: ROTEX MANUFACTURERS AND ENGINEERS PRIVATE LIMITED UNIT 1 Manpada Road, Dombivli (E) Maharashtra, INDIA. Ph. : / / / / Fax : / rotexdbl@rotexautomation.com ROTEX MANUFACTURERS AND ENGINEERS PRIVATE LIMITED UNIT 2 Plot No. E-61, Additional Ambarnath MIDC Ambarnath (East) Dist Thane, Maharashtra, India ROTEX Controls B.V. Aventurijn LB Dordrecht The Netherlands Phone : info@rotexcontrols.nl ROTEX AUTOMATION LIMITED UNIT 1 987/11, GIDC Makarpura, Vadodara , Gujarat, INDIA. Ph. : / / 46 Fax : rotexbrd@rotexautomation.com ROTEX AUTOMATION LIMITED UNIT 2 C - 1 B/ 1501, 4 & 5, GIDC Vithal Udyognagar , Gujarat, INDIA. Ph. : / / Fax : rotexvun@rotexautomation.com ROTEX Controls, Inc. 21 Sullivan Parkway Fort Edward, NY Phone: (888) Fax : (866) sales@rotexcontrols.com MAGWEN Valves GmbH Am Biotop Osterweddingen/Suelzeta Ph. : Fax : sales@magwen.de Web : Rotex : 18 : 3M : 08/16