FLANGED RAILROAD BALL VALVES 7RRR, 7RRT & 7RRU STANDARD BORE: 1" 3" SERIES 7000 (AAR NO. E089012)
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1 FLANGED RAILROAD BALL VALVES 7RRR, 7RRT & 7RRU STANDARD BORE: 1" 3" SERIES 7000 (AAR NO. E089012) The Jamesbury polymeric-seated flanged ball valves offer a patented flexible-lip seat design that provides positive bi-directional shut-off for your tank car applications. The design incorporates a short body length to accommodate the top fittings requirements of today s tank cars. They are available with two raised face flanges (7RRR), one ASME raised face flange and one ASME tongue flange (7RRT), one ASME raised face flange and one square AAR flange (7RRU). Polymeric-seated flanged ball valves are available in sizes 1" 3". Materials include carbon steel with 316 stainless steel trim or all stainless steel. Seat material options include PTFE or Xtreme for applications involving abrasive media and services with significant temperature fluctuations, Xtreme is recommended. Other materials are available for special applications. Fire-Tite Valves All Jamesbury tank car ball valves have a Fire-Tite design tested to API-607. In the event of a fire resulting in destruction of the polymeric seats, a secondary metal sealing surface provides continuous effective shutoff. API 608 compliance in a shortened face to face, serves refineries and related chemical and petrochemical industries. Flange connections are per ASME and AAR specifications. FEATURES AND BENEFITS Short body design provides minimum face-to-face dimensions. Quarter-turn operation for quick and easy cycling. Xtreme seat provides longer life, industry leading expanded performance boundaries, and greater value. Polymeric flexible lip-seat design offers tight shutoff in either direction and extended cycle life with minimum maintenance. Fire-Tite version with non-metallic seats meets API 607 requirements. New Features and Benefits New patented stem seal system is live loaded and engineered to assure long sealing life. Ratings 7RRR/7RRT/7RRU valves are rated for pressures and temperatures well in excess of those that are normally encountered in tank car service. Carbon steel valves are rated from -20 F to +500 F (-29 C to +260 C). 316 stainless steel valves are rated from -60 F to +500 F (-51 C to +260 C). The AAR pressure rating is 600 psi (41 bar) at ambient temperature. The seat rating, shown on the next page determine the practical temperature and pressure limitations according to actual service conditions. Service Representative stocks of 7RRR/7RRT/7RRU valves and spare parts are maintained by the network of Authorized Transportation Stocking Distributors located in key areas of the United States and Canada. For local distributor, visit our website at R /2011
2 METSO R100-7 Flow Data The table below provides flow coefficients for Jamesbury valves covered in this bulletin. Cv values represent the flow of water at +60 F through the valve in U.S. gallons per minute at a pressure drop of 1 psi. The metric equivalent, Kv, is the flow of water at 16 C through the valve in cubic meters per hour at a pressure drop of 1 kg/cm2. To convert Cv to Kv, multiply by SPECIFICATIONS Valve Seat Ratings Seat ratings, indicated by solid lines in the charts below, are based on differential pressure with the valve ball in the fully closed position and refer to seats only. On saturated steam service, stainless steel trim is recommended at all pressures and is required above 200 psi (14 bar). For more information on seat materials, refer to Bulletin T Valve Size Cv Inches DN Standard Bore Xtreme Performance and Value Xtreme seats provide longer life, expanded performance boundaries, and the greatest possible value. Xtreme is a unique material that resulted from a technological breakthrough in our polymer research lab. The material is a fluoro-polymer-based blend proprietary to Jamesbury that provides superior quarter-turn performance. Maximum Differential Pressure, psi TYPICAL SEAT MATERIAL PRESSURE-TEMPERATURE RATINGS 1" 2" Standard Bore 3" Standard Bore Temperature C AAR Limit Low Temperature Limit for Carbon Steel (WCB) T Temperature F X Class 150 Saturated Steam Maximum Differential Pressure, bar Maximum Differential Pressure, psi Temperature C Class 150 T AAR Limit Temperature F X Saturated Steam Maximum Differential Pressure, bar 2 Figure 1 Robust Stem with deep engagement. Excessive torque can only cause failure outside the body. TECHNICAL BULLETIN 8/11 Figure 2 Patented Stem Seal incorporates 3 zones of contact between the stem and the seal. Figure 3 Live loading of stem seals eliminates the need for frequent adjustment.
3 R100-7 TANK CAR FLANGED BALL VALVES DIMENSIONS, 1" 2" 7RRR/7RRT Nominal Dimensions - inches Valve Size A B A B inches C D E F G H J K N T X Y Hex 7RRR 7RRT Size BILLS OF MATERIALS AND PARTS LIST 1" 2" Series 7RRR & 7RRT Part Body Material No. Part Name Carbon Steel 316 Stainless Steel 1 Body Carbon Steel ASTM A-216 Gr. WCB 316 Stainless Steel ASTM A-351 Gr. CF8M 2 Insert Carbon Steel 316 Stainless Steel 3 Ball 316 Stainless Steel 4 Stem 316 Stainless Steel 5 Seat PTFE, Xtreme 6 Body Seal TFM 7 Secondary Stem Seal Graphite 8 Stem Seal PTFE, TFM (Xtreme seated valves) 13 Stem Bearing Teflon, Filled PTFE (Xtreme seated valves) 16 Handle Nut 300 Series Stainless Steel 17 Handle 300 Series Stainless Steel 19 Shakeproof Washer 300 Series Stainless Steel 20 Compression Plate 316 Stainless Steel 22 Identification Tag 300 Series Stainless Steel 23 Pop Rivet 300 Series Stainless Steel 26 Handle Stop 17-4 PH Stainless Steel 29 Hex. Head Cap Screw 300 Series Stainless Steel 31 Disc Spring Inconel TECHNICAL BULLETIN 8/11 3
4 METSO R100-7 DIMENSIONS, 2" 7RRU BILLS OF MATERIALS AND PARTS LIST 2" Series 7RRU Part Body Material No. Part Name Carbon Steel 316 Stainless Steel 1 Body Carbon Steel ASTM A-216 Gr. WCB 316 Stainless Steel ASTM A-351 Gr. CF8M 2 Insert Carbon Steel 316 Stainless Steel 3 Ball 316 Stainless Steel 4 Stem 316 Stainless Steel 5 Seat PTFE, Xtreme 6 Body Seal TFM 7 Secondary Stem Seal Graphite 8 Stem Seal PTFE, TFM (Xtreme seated valves) 13 Stem Bearing Teflon, Filled PTFE (Xtreme seated valves) 16 Handle Nut 300 Series Stainless Steel 17 Handle 300 Series Stainless Steel 19 Shakeproof Washer 300 Series Stainless Steel 20 Compression Plate 316 Stainless Steel 22 Identification Tag 300 Series Stainless Steel 23 Pop Rivet 300 Series Stainless Steel 26 Handle Stop 17-4 PH Stainless Steel 29 Hex. Head Cap Screw 300 Series Stainless Steel 31 Disc Spring Inconel 4 TECHNICAL BULLETIN 8/11
5 R100-7 TANK CAR FLANGED BALL VALVES DIMENSIONS, 3" 7RRR/7RRT BILLS OF MATERIALS AND PARTS LIST 3" Series 7RRR & 7RRT Part Body Material No. Part Name Carbon Steel 316 Stainless Steel 1 Body Carbon Steel ASTM A-216 Gr. WCB 316 Stainless Steel ASTM A-351 Gr. CF8M 2 Insert Carbon Steel 316 Stainless Steel 3 Ball 316 Stainless Steel 5 Stem 316 Stainless Steel 7 Seat PTFE, Xtreme 10 Compression Plate Stainless Steel 14 Bonnet Stud ASTM A193 Gr. B8, B8C, B8M, B8T 17 Disc Spring 17-7PH Stainless Steel 18 Bonnet Stud Nut 300 Series Stainless Steel 19 Identification Tag 300 Series Stainless Steel 23 Pop Rivet 300 Series Stainless Steel 31 Handle 316 Stainless Steel 32 Indicator Stop Carbon Steel 33 Spring 300 Series Stainless Steel 34 Retaining Ring 300 Series Stainless Steel 35 Handle Screw Carbon Steel 39 Stop Bushing 316 Stainless Steel 65 Body Seal PTFE 69 Packing/V Ring set PTFE, TFM (Xtreme seated valves) 70 Stem Bearing Filled PTFE 71 Secondary Stem Seal Graphite TECHNICAL BULLETIN 8/11 5
6 EXAMPLE: 7RRX RR Ball Valve HOW TO ORDER RRR 3600 XTZ 2 A 1 Valve Size 1 1" 2 2" 3 3" 2 Series 7RRR ASME Raised Face x ASME Raised Face 7RRT ASME Raised Face x ASME Tongue 7RRU ASME Raised Face x AAR Tongue (2" Only) Valve Construction 3 Body and Body Cap Ball and Stem 2235 Carbon Steel (WCB) Alloy Carbon Steel (WCB) Stainless Steel Stainless Steel 316 (CF8M) Stainless Steel 316 Seat/Seal Materials 4 Seat Seals (Stem & Body) - Standard Fire-Tite TTT Virgin Teflon (PTFE) Virgin Teflon (PTFE) & TFM or PTFE XTZ Xtreme TFM & TFM or PTFE Bolting Material 5 Bolts Nuts 1 ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A193 B8, B8C, B8M ASTM A194 Gr. 8B, 8CB, 8MB, 8TB 2 or B8T Class 2 or 8FB 6 Model A Model A Subject to change without prior notice. Metso Automation Inc. Europe, Vanha Porvoontie 229, P.O. Box 304, FI Vantaa, Finland. Tel Fax North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel Fax South America, Av. Independéncia, Iporanga, , Sorocaba-São Paulo Brazil. Tel Fax /49 Asia Pacific, 20 Kallang Avenue, Lobby B, #06-00, PICO Creative Centre, Singapore , Singapore. Tel Fax China, 19/F, the Exchange Beijing, No. 118, Jianguo Lu Yi, Chaoyang Dist, Beijing, China. Tel Fax Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel Fax
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