HARD CHROME PLATED STEEL BARS AND TUBES

Transcription

1 HARD CHROME PLATED STEEL BARS AND TUBES

2 HARD CHROME PLATED STEEL BARS AND TUBES Contents Hard Chrome Plated Steel Bars External Hard Chrome Plated Steel Tubes Hard Chrome Plated Stainless Steel Bars 1

3 OUR IDEA OF QUALITY IN MOTION The company s longterm vision is total customer satisfaction and quality continuous improvement innovation with focus on MOTION segment. Since the year 2016, when I ve decided to invest for creating TRISTAR STEEL SA my focus has always been and will be, even in the coming years, the total customer satisfaction along with innovative products focused on the MOTION segment. I have decided to introduce the MOTION category because with TRISTAR Steel SA my focus is on components whose ultimate function is to generate movement. We produce only small diameters of hard chrome plated bars and linear shafts which are parts of final products like shock absorbers in the automotive industry, gas cylinders, actuators and pneumatic cylinders and linear shafts for linear motion systems. All of which are mechanical parts that generate motion. Working in this industry for 40 years I realized that the global market had a demand for highquality smallsize components which was not being met by supply. In fact, these kinds of components are mainly produced by small and mediumsized companies which can be defined as generalist, since they produce a wide range of products other than precision components. This means that they are not strictly focused on smalldiameter components and that their manufacturing machinery is not specific for this type of product. With TRISTAR Steel, however, I have decided to considerably invest in advanced automated technology to produce high quality and accurate chrome plated bars and linear shafts for MOTION. Our main driver is the passion with which we took every decision, built up every relationship with our customers and suppliers, with our employees and the community around us. We try hard to keep competitiveness high because that s the key to suceed in the global market where we re operating. Being competitive is thus the only way to guarantee development and social wellbeing, and it has a clear meaning to us: never be satisfied, as you can always do better. Values such as reliability, accountability, innovation, respect and appreciation of people, quality and safety and respect of the environment are driving our team in TRISTAR STEEL SA. Luciano GIOL CEO

4 SHAFTS CRAFTED FOR MOTION WHO WE ARE TRISTAR STEEL SA is a global leader in the production of Hard Chrome Plated Bars and Linear Shafts for Linear Motion Systems both products in the range from 6,00 mm up to 50,00 mm. With a customer base allover the world TRISTAR STEEL SA is focused only on MOTION segment of the market. OUR CULTURE Here at TRISTAR STEEL SA, quality is our number one priority. To achieve this goal, TRISTAR STEEL SA works diligently with its employees and customers to ensure quality is the course of satisfaction. Having this collective drive inside all of our employees, TRISTAR STEEL SA delivers the highest standards in its manufactured products. OUR MISSION Our mission is to provide innovative solutions to meet our customers needs worldwide focused on MOTION. Maintaining awareness of the environment and our local community, we strive to ensure our company s growth and achievements. We are dedicated to creating and developing longlasting relationships, offering superior customer services to support our worldclass products. OUR GUIDELINES ARE: Team work in every aspect of the organization Continuous improvement in every phase of our activity Prevention as opposed to the correction of problems Mutual trust at every level of our business OUR VISION To be the preferred integrated source for Hard Chrome Plated Bars and Linear Shafts, and complementary product solutions to leading global industrial partners in MOTION segment. Preferred integrated source means TRISTAR STEEL SA will be the first choice and be an integral part of our customer s supply chain. Complementary Product solutions means TRISTAR STEEL SA will offer not only Hard Chrome Plated Bars and Linear Shafts but high value solutions to our target customers. Leading global industrial partners means TRISTAR STEEL SA will target best in class customers and make ourselves supply chain partners in support of their leadership. OUR VALUES PASSION INTEGRITY QUALITY COMMITMENT INNOVATION TRISTAR STEEL SA is in process to get the Quality Certificate EN ISO 9001 EN ISO EN ISO OHSAS 3

5 Quality Assurance Management 100% dimensional in line laser control for granting a constant tolerance over the full bar length. 100% of our production is visually checked for guaranteeing defectfree surfaces 100% of our production is controlled ensuring a constant chrome layer over the full bar length

6 HARD CHROME PLATED STEEL BARS AND TUBES

7 Hard Chrome Plated Steel Bars Product overview Series STARCB STARICB Description Hard Chrome Plated Steel Bars steel grade: C45E, 20MnV6, 38MnVS6, E42CrMo4 Induction Hardened and Hard Chrome Plated Steel Bars steel grade: C45E, 20MnV6, 38MnVS6, 42CrMo4 Steel grades correspondents EN Werkstoff DIN AISI SAE ASTM C45E Ck MnV6 A572 38MnVS MnSiVS5 (10v45)* 42CrMo CrMo *equivalent Chemical composition in % by weight Steel grade C Si Mn P S Cr Mo Ni V N C45E MnV MnVS CrMo max max Mechanical properties Steel grade Diameter Ø mm Tensile strength Rm N/mm 2 Yield point Rp0.2 N/mm 2 Elongation A5 % Norm C45E 6 < Ø < Ø Ø 50 min. 710 min. 650 min. 580 min. 500 min. 410 min. 305 min. 6 min. 7 min. 16 EN EN EN MnV6 6 < Ø Ø 50 min. 700 min. 600 min. 620 min. 460 min. 10 min. 18 Technical data according to internal norm 38MnVS6 20 < Ø min. 520 min. 12 EN CrMo4+QT 6 < Ø Ø min. 900 min. 750 min. 10 min. 11 EN

8 SHAFTS CRAFTED FOR MOTION STARCB Hard Chrome Plated Steel Bars steel grade: C45E / 20MnV6 / 38MnVS6/ 42CrMo4 Series STARCB C45E STARCB 20MnV6 STARCB 38MnVS6 STARCB 42CrMo4+QT Dimensions Ø6 50 mm Diameter tolerance ISO f7 / other, on request Roundness 1/2 from diameter tolerance Standard length 3000mm ± 50 / 6100mm ± 50 Surface roughness Ra: 0.20 μm Ø < 20 mm: min. 15 μm Chrome layer thickness Ø 20 mm: min. 20 μm Chrome layer microhardness Straightness Residual magnetism min. 900 HV0.1 Ø 16 mm: 0.3 mm/1000 mm Ø > 16 mm: 0.2 mm/1000 mm 20 Gauss maximum Table of dimensions tolerance Diameter mm ISO f7 μm Ø = 6 10 / 22 6 < Ø / < Ø / < Ø / < Ø / 50 Upon request we can provide chrome plated bars with different levels of corrosion resistance Diameter mm H.P. H.T.D. Ø < 20 rating 10 after 120 h in NSS Ø 20 rating 10 after 200 h in NSS rating 10 CASS 64 Tested in our own laboratory according to ISO 9227, evaluated according to ISO

9 STARICB Induction Hardened and Hard Chrome Plated Steel Bars steel grade: C45E / 20MnV6 / 38MnVS6/ 42CrMo4 Series STARICB C45E STARICB 20MnV6 STARICB 38MnVS6 STARICB 42CrMo4+QT Dimensions Ø6 50 mm Diameter tolerance ISO f7 / other, on request Roundness 1/2 from diameter tolerance Standard length 3000mm ± 50 / 6100mm ± 50 Surface roughness Ra: 0.20 μm Chrome layer thickness Chrome layer microhardness Straightness Residual magnetism Ø < 20 mm: min. 15 μm Ø 20 mm: min. 20 μm min. 900 HV0.1 Ø 16 mm: 0.3 mm/1000 mm Ø > 16 mm: 0.2 mm/1000 mm 20 Gauss maximum Table of dimensions tolerance Diameter mm ISO f7 μm Ø = 6 10 / 22 6 < Ø / < Ø / < Ø / < Ø / 50 Hardening depth, according to dimension: Diameter Depth ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0, ±0,2 Correspondence between steel grade and surface hardness STARICB C45E STARICB 20MnV6 STARICB 38MnVS6 STARICB 42CrMo4+QT Surface hardness beneath the chrome layer 58±3 HRC 45±3 HRC 57±3 HRC 59±3 HRC Upon request, we can provide induction and chrome plated bars with different levels of corrosion resistance Diameter mm H.P. H.T.D. Ø < 20 rating 10 after 120 h in NSS Ø 20 rating 10 after 200 h in NSS rating 10 CASS 64 8

10 SHAFTS CRAFTED FOR MOTION STARCT External Hard Chrome Plated Steel Tubes steel grade: E355+SR Series Outside diameter OD Inside diameter ID Outside tolerance OD Roundness OD STARCTE355+SR Ø18 50 mm see Standard dimensions range ISO f7 / ISO f8 / other, on request 1/2 from diameter tolerance Standard length 3000mm ± 50 / 6100mm ± 50 Surface roughness OD Chrome layer thickness Chrome layer microhardness Straightness Residual magnetism Ra: 0.20 μm OD < 20 mm: min. 15 μm OD 20 mm: min. 20 μm min. 900 HV mm/1000 mm 20 Gauss maximum Table of dimensions OD tolerance Diameter mm ISO f7 μm ISO f8 μm 10 < Ø / / < Ø / / < Ø / / 64 Standard dimensions range Outside diameter mm 18, Inside diameter mm Wall thickness mm 3, Upon request we can provide chrome plated tubes with different levels of corrosion resistance Diameter mm H.P. H.T.D. Ø < 20 rating 10 after 120 h in NSS Ø 20 rating 10 after 200 h in NSS rating 9 CASS 64 9

11 External Hard Chrome Plated Steel Tubes Product overview Diameter mm STARCT Description External Hard Chrome Plated Steel Tubes steel grade: E355/ OD: Ø18 50 mm Steel grades correspondents EN Werkstoff DIN AISI SAE ASTM E St / 1024 C45E Ck Chemical composition in % by weight Steel C Si Mn P S Cr Mo Ni V Cu N grade E C45E Mechanical properties Steel grade Tensile strength R m N/mm 2 Yield point R p0.2 N/mm 2 Impact energy KV J Elongation A 5 % Norm E355+SR min. 620 min. 520 (27 J / 20 C)** min. 15 EN E355+SR min. 620 min. 520 (27 J / 20 C)** min. 15 EN C45E+N min. 540 min. 340 min. 18 EN SR = stressrelieved, N = normalized ** on request 10

12 SHAFTS CRAFTED FOR MOTION

13 Hard Chrome Plated Stainless Steel Bars for High Corrosion Resistance product overview Series STARXCB Description Hard Chrome Plated Stainless Steel Bars for High Corrosion Resistance steel grade: steel grade: W (AISI 304), W (AISI 316), W (AISI 420), W (AISI 431), Steel grades correspondents Werkstoff EN DIN AISI SAE ASTM X5CrNi1810 X5CrNi X5CrNi X5CrNiMo Mo X20Cr13 X20Cr X17CrNi162 X17CrNi Chemical composition in % by weight Steel grade C Si Mn P S Cr Mo Ni Cu N W W W W Mechanical properties Steel grade Diameter Ø mm Tensile strength R m N/mm 2 N/mm 2 Yield point R p0.2 N/mm Delivery condition Elongation A 5 * % Hardness Brinell N/mm 2 Norm W A Ø 50 min min. 190 min EN W A Ø 50 min min. 200 min EN W A 6 Ø EN W A QT800 QT900 6 Ø 50 Ø 50 Ø 50 min. 800 min min. 600 min. 700 min. 14 min EN

14 SHAFTS CRAFTED FOR MOTION STARXCB Hard Chrome Plated Stainless Steel Bars steel grade: W / W / W / W STARXCBA W (AISI 304) STARXCBB W (AISI 316) Series STARXCBC W (AISI 420) STARXCBD W (AISI 431) Dimensions Ø6 50 mm Diameter tolerance ISO f7 / other, on request Roundness 1/2 from diameter tolerance Standard length 3000mm ± 50 / 6100mm ± 50 Surface roughness Ra: 0.20 μm Chrome layer thickness Chrome layer microhardness Straightness Residual magnetism Ø < 20 mm: min. 15 μm Ø 20 mm: min. 20 μm min. 900HV0.1 Ø 16 mm: 0.3 mm/1000 mm Ø > 16 mm: 0.2 mm/1000 mm 20 Gauss maximum Table of dimensions tolerance Diameter mm ISO f7 μm Ø = 6 10 / 22 6 < Ø / < Ø / < Ø / < Ø / 50 Corrosion resistance STARXCBA W STARXCBB W STARXCBC W STARXCBD W Rating 9 after 1000 h in NSS * 9 after 1200 h in NSS * 9 after 200 h in NSS * 9 after 500 h in NSS * * Values only indicatives 13

15 Packing Cardboard tubes for hard chrome plated bars and tubes and induction hardened and hard chrome plated steel bars. Customized packing solutions: wooden cases and wooden Europallets Packing: <16mm in wooden boxes the cost will be charged separately >16mm in cardboard tubes no extra cost Storage and Handling Storage and handling recommendations: The products must be stored in covered and dry areas; The bars or tubes should not be exposed to direct sunlight or any extreme temperatures; Rubber supports or wooden/wood lined supports should be used; If possible, no direct contact with the floor or any sort of steel or metal supports; Preferably, do not use fork lifts to move/unload the bundles; Please use cranes with textile slings when handling the bundles; Keep the cardboard tube covers dry in order to protect the products.

16 SHAFTS CRAFTED FOR MOTION MINIMUM ORDER QUANTITY (M.O.Q.) Dimension KG/m No of bars Lengths mm Net weight KGs Packing 6,000 0, Wooden Boxes 6,350 0, Wooden Boxes 8,000 0, Wooden Boxes 9,525 0, Wooden Boxes 10,000 0, Wooden Boxes 11,000 0, Wooden Boxes 12,000 0, Wooden Boxes 12,700 0, Wooden Boxes 13,000 1, Wooden Boxes 14,000 1, Wooden Boxes 15,000 1, Bundles 15,875 1, Bundles 16,000 1, Bundles 17,000 1, Bundles 18,000 1, Bundles 19,000 2, Bundles 19,050 2, Bundles 20,000 2, Bundles 22,000 2, Bundles 24,000 3, Bundles 25,000 3, Bundles 25,400 3, Bundles 28,000 4, Bundles 30,000 5, Bundles 32,000 6, Bundles 35,000 7, Bundles 36,000 7, Bundles 38,000 8, Bundles 38,100 8, Bundles 40,000 9, Bundles 41,275 10, Bundles 42,000 10, Bundles 44,450 12, Bundles 45,000 12, Bundles 47,625 13, Bundles 50,000 15, Bundles 15

17 Targoviste, str. Ilfovului nr. 6, Dambovita, Romania, Postal code: / office@tristarsteel.ro /