HOT AND COLD MOUNTING AND ACCESSORIES Hot mounting material...9 Cold mounting material Pressure appliance Infiltration...

Transcription

1 CONTENT CUT-OFF WHEELS AND ACCESSORIES For precission wet abrasive cut-off machines For wet abrasive cut-off machines Pot wheels...7 Accessories for cutting...7 HOT AND COLD MOUNTING AND ACCESSORIES Hot mounting material...9 Cold mounting material Pressure appliance Infiltration GRINDING, POLISHING AND ETCHING Grinding stones Diamond grinding foils, zirconia aluminium oxide grinding papers Galaxy grinding discs (grinding/polishing chart) Cameo discs Grinding foils, adhesive carrier...20 Silicone carbide wet grinding papers Double side adhesive foils...22 Wet grinding papers for Saphir...23 Grinding belts...23 Diamond suspensions MICROSCOPY Plasticine, microscopy slides Filter fleeces, filter bags...8 Cold mounting moulds Accessories for hot and cold mounting Diamond paste, -spray, -lubricant...26 Alumina, polishing suspensions...26 Polishing cloths Polishing cloth carrier discs, foils...29 Electrolytes...30 Etchants...30 IMAGE ANALYSIS Literature...32 Iron-carbone diagram...32 VARIOUS Cleaning agents for ultrasonic cleaner...33 Accessories Adhesive set...34 Replication set...34 Index Tel

2 Diamond grinding stone Quasar DIAMOND GRINDING STONE QUASAR HEIGHT /MM COUNTING HEIGHT /MM /APPLICATION » application of diamond grinding stone Quasar with system automat on request ACCESSORIES glued on aluminium carrier, hard metal, sintered materials, for pre- and plain grinding NAME APPLICATION Dressing stone for Quasar / Saphir for dressing diamond grinding stones Diamond grinding stone Quasar / face grinding stone Face grinding stone for system grinder FACE GRINDING STONES FOR SAPHIR 375 (SYSTEM GRINDER) NAME THICK- ARBOR SIZE NESS/MM /MM FEPA- STANDARD INSIDE APPLICATION SIC grinding stone 30 mm 40 mm for sintered materials (low and unalloyed), chilled cast iron, copper, aluminium white corundum grinding stone 30 mm 40 mm» inner diameter 120 mm on request for tool steel (hardened and not hardened), stainless stell, steel and malleable cast iron ACCESSORIES NAME APPLICATION multi point dressing diamond for dressing face grinding stones 15

3 DIAMOND GRINDING FOILS SIZE /µm PIECE 3 PIECES /APPLICATION Diamond grinding foils / zirconia aluminium oxide grinding papers FLEXIBLE DIAMOND GRINDING WHEELS, RESIN BOUND 200 FEPA-STANDARD PIECE /UNIT 3 PIECES self adhesive, for plain and fine grinding of samples with high hardness, long lasting /APPLICATION self adhesive, for plain and fine grinding of samples with high hardness, long lasting ZIRCONIA ALUMINIUM OXIDE GRINDING PAPERS 200 FEPA-STANDARD UNIT (25 PIECES) /UNIT D I S C O U N T 4 U. (100 PCS.) 10% /APPLICATION self adhesive, for plain grinding samples with large cross section area, powerful removal function, long lasting 16

4 Galaxy grinding discs Cleaning brush GALAXY GRINDING DISCS NAME FIXATION /APPLICATION Galaxy 30 Galaxy 120 Galaxy 30 Galaxy The helical pattern and the metal base create an exceptional plane surfale also on materials with different hardness A special coating guarantees a constant cutting quality, high removal performance ansd a long life. Compared to customary systems, the grinding time can be considerably reduced Use the Galxy 120 to pre-grind and take away a large quantity of debris in a short time. For normal grinding, the removal achieved with the Galaxy 30 is sufficent. Including dressing stone and cleaning brush. Galaxy grinding disc GRINDING AND POLISHING CHART FOR GALAXY GRINDING DISCS BASE GALAXY 120 GALAXY 30 addition water water POL. CLOTH ALPHA Diamond susp. 9 µm POL. CLOTH GAMMA Diamond susp. 3 µm POL. CLOTH ZETA Diamond susp. 1 µm POL. CLOTH OMEGA Eposal cast iron (GGG) time 1 min 5 min 1.5 min pressure 75 N 175 N 125 N carbon steel e.g. C60 time 1 min 5 min 1.5 min pressure 125 N 175 N 125 N hard metal time 1 min 5 min 5 min pressure 150 N 175 N 125 N ceramics time 2 min 5 min 5 min 3 min pressure 150 N 175 N 125 N 125 N tool steel HSS time 1 min 1 min 5 min 1.5 min pressure 150 N 150 N 175 N 125 N /APPLICATION All specifications refer to following adjustments: speed working wheel: 150 r.p.m. speed polishing head: 125 r.p.m. synchronised operation / central pressure 17

5 The ATM Galaxy-System consists of eight different grinding discs. Every single grinding step is harmonized. The Galaxy-System is suitable from pre-grinding to polishing of different materials. Appropriate for manual, semi-automatic and automatic preparation, or for use with the ATM Systemautomat. Grinding Galaxy grinding disc Ø/mm NAME FIXATION 200 Galaxy Red Galaxy Green Magnetic Galaxy Blue Galaxy Yellow Galaxy Red Galaxy Green Magnetic Galaxy Blue Galaxy Yellow Galaxy Red Galaxy Green Magnet Galaxy Blue Galaxy Yellow PIECE 3 PCS. 6% 5 PCS. 12%» considerably reduced grinding time compared to conventional grinding systems» coarse pre-grinding: red» plane grinding: green/blue» fine-grinding: yellow Ø/mm NAME FIXATION 200 Galaxy Lilac Magnet Galaxy Sand Galaxy Lilac Magnet Galaxy Sand Galaxy Lilac Magnetic Galaxy Sand PIECE 3 PCS. 6% 5 PCS. 12%» intermediate polishing» for medium to very hard materials» very high durability» high planeness NEW APPLICATIONS FOR GALAXY GRINDING DISCS µm FEPA RES GREEN BLUE YELLOW LILAC SAND Galaxy Ra* µm 1 0, * approx. achieveable surface roughness by using water and suspension 18

6 The comb pattern of CAMEO surface guarantees a continuous removal during the whole grinding/ polishing time. Therefore sample surface get an optimum flatness. Cameo discs Cameo discs silver and gold CAMEO DISCS PLATINIUM NAME FIXATION CO- LOR (approx.) APPLICATION Cameo Platinium 1 blue Cameo Platinium 2 green Cameo Platinium 3 yelllow Cameo Platinium 4 red Cameo Platinium 1 blue Cameo Platinium 2 green Cameo Platinium 3 yelllow Cameo Platinium 4 red Cameo Platinium 1 blue Cameo Platinium 2 green Cameo Platinium 3 yelllow Cameo Platinium 4 red Pre-grinding The pre-grinding disc PLATINIUM replaces silicone carbide wet grinding papers. PLATINIUM discs are available in 4 grain steps. So they cover a grain range of 60 to Cameo discs Cameo Platinium 1 blue Cameo Platinium 2 green Cameo Platinium 3 yelllow Cameo Platinium 4 red CAMEO DISCS SILVER/GOLD NAME FIXATION /UNIT (2 PIECES) APPLICATION Cameo Silver Cameo Gold Cameo Silver self-adhesive Cameo Gold Cameo Silver Cameo Gold Cameo Silber self-adhesive Cameo Gold Cameo Silver Cameo Gold Cameo Silver self-adhesive Cameo Gold Cameo Silver Cameo Gold Cameo Silver self-adhesive Cameo Gold Fine-grinding The grinding discs CAMEO silver und gold are fine-grinding discs to be used instead of coarse pre-grinding steps or lapping systems. CAMEO silver: Diamond suspension, grain size 15-6 µm, for materials with high and medium hardness. CAMEO gold: Diamond suspension, grain size 15-6 µm, for materials with medium and lower hardness. 19

7 Grinding foils easy to fix and to remove with system. SILICONE CARBIDE GRINDING FOILS Grinding foils / self-adhesive foils 200 FEPA-STANDARD » other dimension (e.g. Ø 230 mm) and grain on request /UNIT (100 PIECES) very plane grinding, optimaly suitable for vacu-jet system, multiple use, easy handling without clamping ring ADHESIVE CARRIER, DOUBLE-SIDED adhesive on both sides, reusable, suitable for all fixing systems (standard, ), no glue residues» prices and delivery on request 20 CORUNDUM GRINDING FOIL BLUE FEPA STANDARD » delivery perood on request» other grain for Ø mm on request /1 UNIT (100 PIECES) suitable for Systemautomat

8 SILICONE CARBIDE WET GRINDING PAPERS PLAIN BACK FEPA-STANDARD UNIT (100 PIECES) /UNIT 5 UNITS (500 PIECES) 10 UNITS (1000 PIECES) 10% SiC wet grinding papers / plain back » without adhesive back» self-adhesive grinding papers on request (minimum order 500 pieces) 21

9 SILICONE CARBIDE WET GRINDING PAPERS PLAIN BACK FEPA-STANDARD UNIT (100 PIECES) /UNIT 5 UNITS (500 PIECES) 10 UNITS (1000 PIECES) 10% SiC wet grinding papers plain back / double-sided adhesive foils » without adhesive back» self-adhesive grinding papers on request (minimum order 500 pieces) DOUBLE-SIDE ADHESIVE FOILS /UNIT 1 UNIT (5 PIECES) 4 U. (20 PCS.) APPLICATION for grinding papers 22

10 WET GRINDING PAPERS FOR SAPHIR NAME FEPA- STANDARD 1 UNIT (100 PIECES) /UNIT 5 U. (500 PCS.) 10% 10 U. (1000 PCS.) corundum with velcro fastening back silicone carbide with adhesive back» all polishing cloths also available in Ø 30 mm Grinding belts GRINDING BELTS NAME DIMENSIONS /MM FEPA- STANDARD UNIT (10 PIECES) /UNIT 2 UNITS (20 PIECES) DESCRIPTION Wet grinding papers for Saphir / grinding belts x corundum water resistant x x silicone carbide 100 x water resistant 120 x

11 COLOUR CODE Blue 1 µm Green 3 µm Yellow 6 µm Red 9 µm WATER FREE PREPARATION Diamond suspension mono- and polycrystalline alcohol or oil based on request. DIAMOND SUSPENSION MONOCRYSTALLINE STANDARD Diamond suspension SIZE UNIT /µm ml ml ml ml » 15 µm on request 1 PIECE 3 PCS. Water based (non polluting), closely tolerated grain size, high diamond concentration, high removal rate. DIAMOND SUSPENSION POLYCRYSTALLINE STANDARD SIZE UNIT /µm ml ml ml ml » 15 µm on request 1 PIECE 3 PCS. Water based (non polluting), closely tolerated grain size, high diamond concentration, high removal rate. 24

12 POLISHING COLOUR CODE Blue 1 µm Green 3 µm Yellow 6 µm Red 9 µm WATER FREE PREPARATION Diamond suspension mono- and polycrystalline alcohol or oil based on request. DIAMOND SUSPENSION MONOCRYSTALLINE PREMIUM UNIT ml SIZE /µm PIECE 3 PCS. NEW ml 1000 ml Water based (non polluting), closely tolerated grain size, very high diamond concentration, high removal rate, anti-drying agent for slower drying Diamond suspension ml » 15 µm on request DIAMOND SUSPENSION POLYCRYSTALLINE PREMIUM SIZE UNIT /µm ml ml ml ml » 15 µm on request 1 PIECE 3 PCS. Water based (non polluting), closely tolerated grain size, very high diamond concentration, high removal rate, anti-drying agent for slower drying NEW 25

13 POLISHING DIAMOND LUBRICANT NAME UNIT /UNIT diamond lubricant Standard diamond lubricant Premium NEW L 5 L 1 L 5 L 1 1 water based lubricant (non pollution) DIAMOND SPRAY diamond lubricant / spray / paste / polishing suspensions NAME UNIT diamond spray polycrystalline 150 ml DIAMOND PASTE NAME UNIT diamond paste monocrystalline 10 g syringe diamond paste polycrystalline 10 g syringe» 15 µm on request SIZE /µm SIZE /µm PIECE 1 PIECE 3 PCS. CFC free, very high diamond concentration, closely tolerated grain size, high removal rate. closely tolerated grain size, high diamond concentration, high removal rate ALUMINA NAME SIZE /µm alumina alumina alumina ST. 3 PCS. aquaeous concentrate, to dilute FINE POLISHING SUSPENSION NAME UNIT SIZE /µm 1 ST. 3 PCS. fine polishing suspension (Al O ), Eposal 1 L ² ³ does not crystalize out Eposil F 1 L colloidal silica, also mixable for polishing Eposil M 1 L with diluted etchant Eposil M11 1 L colloidal silica, for titanium, nickel, magnesium, zinc, tin and alloys Etosil E 1 L water-free fine polishing suspension NEW 26

14 POLISHING POLISHING CLOTHS SELF-ADHESIVE/MAGNETIC NAME FIXA- TION 1 UNIT (5 PIECES) /UNIT 2 U. (10 PCS.) /SUITABILITY APPLICATION Alpha very hard, perforated, chemotextile cloth, long lasting, high removal rate» ceramic, hard metal, steel, cast iron, aluminium pre polishing diamond 25/15/9 µm Beta hard chemotextile cloth» hard metal, minerals, ceramic, titanium, tantalum pre polishing diamond 15/9/6 µm Polishing cloths Gamma medium hard silk cloth» c-steels, non ferrous metals, coatings, plastic (GPR, CFK) pre and final polishing diamond 9/6/3/1 µm Sigma soft woolen cloth» for all materials pre and final polishing diamond 6/3/1 µm Delta medium hard silk cloth» c-steels, precious metal, coatings, plastics, aluminium pre and final polishing diamond 9/6/3/1 µm Epsilon short nap, medium hard, synthetic cloth» for all medium and very hard materials final polishing diamond 3/1 µm Iota soft, short nap, synthetic cloth» for all materials» particularly suitable for Ti, Ni-materials final polishing diamond 3/1 µm oxide suspensions» all polishing cloths also available for Saphir (Ø 30 mm) 27

15 POLISHING POLISHING CLOTHS SELF-ADHESIVE/MAGNETIC Polishing cloths NAME Zeta Kappa FIXA- TION 1 UNIT (5 PIECES) /UNIT 2 U.(10 PCS.) /SUITABILITY soft, short nap, synthetic cloth» for all materials soft felt cloth APPLICATION final polishing diamond 3/1 µm alumina/ oxide suspensions final polishing alumina Omega » all polishing cloths also available for Saphir (Ø 30 mm) soft, porous, synthetic cloth (chemical resistant)» for all materials final polishing oxide suspensions 28

16 POLISHING Polishing cloth carrier disc POLISHING CLOTH CARRIER DISCS APPLICATION for system » other dimensions on request MAGNETIC FOIL SELF-ADHESIVE » other dimensions on request for system Polishing cloth carrier discs / foil 29

17 POLISHING ELECTROLYTES (FOR ELECTROLYTIC ETCHING/POLISHING/KRISTALL 620) NAME UNIT ODER NO. /UNIT /APPLICATION K1 1 L » additional fees can be necessary by shipping of hazardous materials electrolytes for stainless steel, aluminium, aluminium alloys and special materials ETCHANTS NAME UNIT /UNIT APPLICATION copper ammonium chloride according to Heyn 1 L steel, phoshorous segregations, macro etchant, copper alloys, brass etchant according to Adler 1 L steel, welded connections, macro etchants alcohlic picric acid, 4% Picral 1 L steel, martensite Electrolytes / etchants alcoholic nitric acid, 3% Nital 1 L unalloyed and low alloyed steels alcoholic nitric acid, 1% Nital 1 L unalloyed and low alloyed steels V2A (stainless steel)-etchant 1 L austenitic steels Dr. Vogel s etchant ml etching addition for V2A-etchant sodium hydroxide solution 1 L aluminium alloys etchant according to Oberhoffer 1 L steel-segregations, macro etching etchant according to Kroll 1 L aluminium alloys etchant according to Fry 1 L steel, macro and micro etching Ferronitrate 10% aqueous 1 L copper, copper alloys sodium picrate 1 L cementite detection in steel etchant according to Kalling2 1 L etchant according to Murakami 1 L nickel, nickel alloys, stainless steel, nickel-copper alloys hard metals, molybdenum/chromium alloys, tungsten and tungsten alloys» download of security advices at (> products > consumables)» shipment of dangerous goods conditionally 30

18 VARIOUS CLEANING AGENT FOR ULTRASONIC CLEANER NAME UNIT /UNIT /APPLICATION Tickopur R 33 1 L Tickopur RW 77 1 L cleaning concentrate, alkalescent for general use to clean intensely use 1, ph 10 at 2% removes oils, fats, silicone oil residues, pigments, ink and proteins cleaning concentrate with ammonia, alkaline, phosphate free use 5 10%, removes oils, fats, waxes, pigements, grime and silicone fats (aluminium parts have to be cleaned just a short time) Etching cups Measuring cup / Sample dryer Cabinet Sample box plastic bottle ACCESSORIES NAME SPECIFICATIONS/MM UNIT /UNIT Ethanol 2.5 L denatured 96, Acetone 1 L chemicaly clean glue Crystalbond 1 piece cotton wool 200 g sample cleaning cloths 100 pcs etching cups Ø 60/H 40 1 piece Ø 80/H 50 1 piece Ø 100/H 60 1 piece Ø 150/H 80 1 piece made of Duran glass with cover, heat non sensitive plastic bottle ml ml with manual pump sprayer measuring cup with 50 ml polypropylene base 100 ml etching tong 1 piece stainless small 100 pcs gloves medium 100 pcs made of vinyl large 100 pcs sample dryer 1 piece wall dryer 1 piece with proximity switch cabinet cabinet 320 x 320 (inner dimens.) 290 x 290 (inner dimens.) 1 piece piece with 6 drawers, for working wheels Ø mm with 5 drawers, for working wheels Ø 200 mm, Ø mm Ø 1 piece desiccator with cover and basket Ø piece KC drying pearls/silica gel 1 kg for desiccator sample box with cover 320 x 320 x 58 (outer dimens.) 1 piece A A for 56 samples Ø mm for 25 samples Ø mm NEW Cleaning agent for ultrasonic cleaner / accessories 33