CARBOBYK. A New Family of Highly Filled Carbon Nanotube Dispersions for Functional Applications
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1 CARBOBYK A New Family of Highly Filled Carbon Nanotube Dispersions for Functional Applications NanoCarbon Workshop, Tokyo, January 29 th 2013, Dr. Michael Berkei
2 Properties of Multi-walled Carbon Nanotubes Compared with Other Materials The unique shape provides excellent mechanical properties extremely high electrical conductivity extraordinary thermal conductivity plus the high aspect ratio makes MWCNT extremely interesting as a functional material for manifold applications. The starting point for BYK was the improvement of the electrical conductivity of coatings. Meanwhile many other applications in different areas gain more and more interest.
3 CARBOBYK Challenges During Product Development CNT powders are: dusty with low bulk density handling is very demanding special equipment in production is needed requires air filtration handling in closed systems prevention of contamination of production areas highly agglomerated / entangled
4 CARBOBYK-9810 Properties Dispersion of Multi-walled Carbon Nanotubes CNT content 8 % Carrier Water Viscosity ca. 100 mpas * Dosage % Application No additional dispersing step needed, can be post-added * CARBOBYK-9810 shows thixotropic behavior, the initial viscosity may be higher
5 CARBOBYK-9810 Potential Areas of Usage Coatings Plastics Adhesives Printed Electronics Packagings Functional textiles Sports equipment <
6 CARBOBYK-9810 for Optimal Electrical Conductivity CNT powder Dispersed CNT Carbon black CARBOBYK-9810 low high electrical conductivity needed concentration high low
7 CARBOBYK-9810 in an Industrial Wood Coating Acrylic Emulsion Resistivity [Ohm] 1,00E+13 1,00E+12 1,00E+11 1,00E+10 1,00E+09 1,00E+08 1,00E+07 1,00E+06 1,00E+05 1,00E+04 1,00E+03 1,00E+02 1,00E+01 1,00E+00 0% 0,5% 1% 1,5% 2% 2,5% CNT (Gew.%) fest auf fest Klarlack PVK 19 PVK 39 PVK 55 > 10 9 Ω-electrostatic insulating Ω-electrostatic dissipative < 10 5 Ω-electrostatic conductive CNT (wt%) solid on solid
8 CARBOBYK-9810 in a Water-borne Conductive Filler for Automotive - Low Surface Resistivity - High Gloss Resistivity [Ohm] 1,00E+13 1,00E+12 1,00E+11 1,00E+10 1,00E+09 1,00E+08 1,00E+07 1,00E+06 1,00E+05 1,00E+04 1,00E+03 1,00E+02 1,00E+01 1,00E+00 Control 0.2% CARBOBYK % CARBOBYK % Conductive carbon black > 10 9 Ω-electrostatic insulating Ω-electrostatic dissipative < 10 5 Ω-electrostatic conductive 85* 85* 83* 47* *Gloss units [60 ] (wt%) solid on solid
9 CARBOBYK-9810: Influence on Color and Transparency 1-K Acrylic System Control 0.5 % CNT s 1% CNT s 2% CNT s 4% CNT s
10 CARBOBYK-9810 Summary Product with unique features unique raw material high CNT content liquid widely compatible safe access to nanotechnology Available laboratory products: LP-X % MWCNT in methoxypropyl acetate LP-X % MWCNT in C 12 C 14 -alkyl glycidyl ether Improves electrical conductivity mechanical properties thermal conductivity electromagnetic shielding Interesting product for broad variety of applications coatings plastics adhesives packagings <.
11 ANTI-TERRA, ATEPAS, BYK, BYK -DYNWET, BYK -SILCLEAN, BYKANOL, BYKETOL, BYKJET, BYKOPLAST, BYKUMEN, CARBOBYK, DISPERBYK, DISPERPLAST, ISAROL, LACTIMON, NANOBYK, SCONA, SILBYK and VISCOBYK are registered trademarks of BYK-Chemie. AQUACER, AQUAMAT, AQUATIX, CERACOL, CERAFAK, CERAFLOUR, CERAMAT, CERATIX, HORDAMER and MINERPOL are registered trademarks of BYK-Cera. This information is given to the best of our knowledge. Because of the multitude of formulations, production and application conditions, all the above-mentioned statements have to be adjusted to the circumstances of the processor. No liabilities, including those for patent rights, can be derived from this fact for individual cases.
12 CARBOBYK-9810: Measuring of Electrical Conductivity High Ohmic Range Ω Low Ohmic Range below 10 4 Ω 2-pol electrode 4-pol electrode ring electrode inner electrode counter electrode gap sample R R 1 R 1 R 1 U R 1
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