High Performance Varibale Index End Mills for Difficult to Machine Materials HY-PRO CARB VGX. Vol 7

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1 High Performance Varibale Index End Mills for Difficult to Machine Materials HY-PRO CARB VGX Vol 7

Technical Data Chatter free, high performance machining!

applications. ADVANTAGES 1. Versatile design can be used in all milling operations - slotting, side milling and pocketing - in both roughing and finishing operations. 2.

Excels in difficult to machine materials and applications while maintaining high metal removal rates.

harmonics produced during normal milling operations. Raised Land: The raised land feature allows for stable consistent milling in mild to severe milling operations.

2 Technical Data Chatter free, high performance machining! The HY-PRO CARB VGx End Mill Series from OSG is a field proven milling tool with the capability of chatter free, high performance machining in a wide range of materials and milling applications. ADVANTAGES 1. Versatile design can be used in all milling operations - slotting, side milling and pocketing - in both roughing and finishing operations. 2. Capable of machining a wide range of materials including carbon steels, alloy steels, cast irons, stainless steels, titanium and nickel alloys. 3. Excels in difficult to machine materials and applications while maintaining high metal removal rates. VGx End Mills Feature these Innovative Characteristics: Variable Index: An unequal index with equal flute spacing allows the VGx end mills to eliminate chatter by breaking up the harmonics produced during normal milling operations. Raised Land: The raised land feature allows for stable consistent milling in mild to severe milling operations. α2 α1 α2 Variable Index α1 Eccentric Relief: The unique eccentric relief grind keeps the tool sharp while minimizing friction. Special Cutting Geometries: The cutting geometries incorporated on the VGx end mills allow for free cutting in a wide range of materials while inhibiting premature chipping and wear. α1 α2 α3 α1 α2 α3 α1 α2 TiAlN: OSG s TiAlN coating allows the end mill to cut at accelerated speeds and feeds while minimizing tool wear. α2 α1 2 VGX

VGx Cutting Data Exceptional Performance in Stainless Steels VGx - 4 Flute End Mill Performance Competitor H End Mill Performance Tool 1/2 VGx -4 with 0.030 CR Tool 1/2 with 0.

3 VGx Cutting Data Exceptional Performance in Stainless Steels VGx - 4 Flute End Mill Performance Competitor H End Mill Performance Tool 1/2 VGx -4 with CR Tool 1/2 with CR Material Metal Removal Rate Method 304L Stainless Steel 3, IPM 1.24 in 3 /min Side Material Metal Removal Rate Method 304L Stainless Steel 2, IPM 0.60 in 3 /min Side Depth Aa=.650 Ar=.100 Depth Aa=.650 Ar=.100 Coolant Water Soluble Coolant Water Soluble Machine Vertical Machining Center Machine Vertical Machining Center Metal Removal Rate - Cubic Inches per Minute VGx in 3 /min Competitor H 0.6 in 3 /min Tool Life - Linear Inches VGx Inches Competitor H 520 Inches Superior Tool Life in Heat Resistant Alloys Tool Material Method Depth Coolant Machine Tool Performance 1/2 VGx -4 with CR RENE 220 (45 HRC) IPM Side Aa=0.5 Ar=0.1 Water Soluble Horizontal Machining Center VGx - 4 Competitor N Tool Life - Linear Inches 165 Inches Inches VGX 3

VGx Cutting Data High Efficiency and Superior Tool Life in Heat Resistant Alloys Tool

VGx -4 with 0.030 CR Inconel 718 (45 HRC) 993 9.9 IPM Side Aa=0.75 Ar=0.

(384 Linear Inches) Tool Life - Linear Inches VGx - 4 576 Inches Competitor H 48 Inches

300 450 600 Excellent Metal Removal Rates in Titanium Tool Performance Tool Material

4 VGx Cutting Data High Efficiency and Superior Tool Life in Heat Resistant Alloys Tool Performance VGx -4 (576 Linear Inches) Tool Material Method Depth Coolant Machine 1/2 VGx -4 with CR Inconel 718 (45 HRC) IPM Side Aa=0.75 Ar=0.025 Water Soluble Vertical Machining Center Competitor H (48 Linear Inches) Competitor S (384 Linear Inches) Tool Life - Linear Inches VGx Inches Competitor H 48 Inches Competitor Y (144 Linear Inches) Competitor S 384 Inches Competitor Y 144 Inches Excellent Metal Removal Rates in Titanium Tool Performance Tool Material Method Depth Coolant Machine 1/2 VGx -4 with CR Titanium 6Al4V 1, IPM Slotting Aa=0.5 Ar=0.5 Water Soluble Vertical Machining Center VGx -4 Competitor H Metal Removal Rate - Cubic Inches per Minute 2.13 in 3 /min 1.62 in 3 /min VGX

VGx Cutting Data Premium Performance in a Variety of Applications Pocketing and 1D Slotting in Hardened Stainless Tool Performance Tool Material

0023 IPT) Pocketing & Slotting Pocketing: Aa: 0.375 / Ar: 0.1875 Slotting: Aa: 0.375 / 0.

Pocketing Sequence Slotting Sequence The VGx end mill shows excellent performance in a variety of machining applications.

5 VGx Cutting Data Premium Performance in a Variety of Applications Pocketing and 1D Slotting in Hardened Stainless Tool Performance Tool Material Method Depth Coolant Machine 3/8 VGx -5 with CR 17-4 PH H925 (42 HRC) 2,505 (246 SFM) 29 IPM ( IPT) Pocketing & Slotting Pocketing: Aa: / Ar: Slotting: Aa: / Water Soluble Vertical Machining Center VGx - 5 Competitor Tool Life 224 Inches 192 Inches 208 Inches Chipping Still Running! Pocketing Sequence Slotting Sequence The VGx end mill shows excellent performance in a variety of machining applications. A study was conducted machining pockets and slotting in hardened stainless steel. The results showed both tools performed the same in pocketing, but the VGx tool machined twice the distance when slotting. Competitor: Extreme Chipping OSG s VGx -5: Good Wear VGX 5

6 VGx Cutting Data VGx Showed Greater Durability Versus the Competition Tool Life Comparison in Hardened Stainless Tool Performance Tool Comparison After 1,200 Inches Tool Material Method 1/2 VGx -5 with CR 17-4 PH H925 (42 HRC) 1,566 (205 SFM) IPM (0.002 IPT) Side Depth Aa: 0.5 / Ar: 0.25 Coolant Water Soluble Machine Vertical Machining Center OSG s VGx -5: Mild Chipping; Good Wear Competitor: Severe Chipping; Large Wear Tool Life (Inches) VGx Inches Wear Competitor 980 Inches Chipping VGX

030 CR Material 316 Stainless Steel 2,300 (300 SFM) 2,600 (340 SFM) 30 IPM (0.0026 IPT) 24 IPM (0.

7 VGx Cutting Data VGx Increases Productivity and Lowers Cost Per Unit OSG Reduced Cycle Time by 4 Minutes and Extended Tool Life by 10 Parts. Tool Performance OSG Competitor Tool 1/2 VGx -5 with CR 1/2 5 Flute End Mill with CR Material 316 Stainless Steel 2,300 (300 SFM) 2,600 (340 SFM) 30 IPM ( IPT) 24 IPM ( IPT) Method Depth of Cut Coolant Side Aa: / Ar: Water Soluble Machine Vertical Machining Center VGx -5 Tool Life - Number of Parts 14 Parts Wear Competitor 4 Parts Breakage VGX 7

8 HY-PRO CARB High Performance Variable Geometry End Mills List VG441 Multiple s, 4 Flute, Square End EDP Number EDP Number w/ Weldon Flat Overall Shank D L Lc d VG /8 1 1/2 3/8 1/8 VG /16 2 7/16 3/16 VG /4 2 1/2 7/16 1/4 VG /4 2 1/2 3/4 1/4 VG /4 3 1/4 1 1/4 1/4 VG /16 2 1/2 13/16 5/16 VG /16 3 1/4 1 1/4 5/16 VG / /8 5/16 VG VG /8 2 1/2 1/2 3/8 VG VG /8 2 1/2 7/8 3/8 VG VG / /2 3/8 VG VG / /2 3/8 VG VG /16 2 3/4 1 7/16 VG VG /2 2 1/2 5/8 1/2 VG VG / /2 VG VG /2 3 1/2 1 1/4 1/2 VG VG / /2 1/2 VG VG / /2 VG VG / /2 1/2 VG VG / /2 VG VG /8 3 3/4 5/8 VG VG /8 3 1/2 1 1/4 5/8 VG VG / /8 5/8 VG VG / /4 5/8 VG VG / /8 VG VG /4 3 1/2 7/8 3/4 VG VG / /2 3/4 VG VG / /8 3/4 VG VG / /4 3/4 VG VG / /4 VG VG /4 6 1/4 4 3/4 VG VG /2 1 VG VG VG VG /2 1 VG VG VG VG Packed: 1 pc. Available TiAlN coating only. List No. VG441 Aluminum Stainless Steels High Heat Materials Carbon Alloy/Die 6061 Steel Steel 7075 Casting PH ~35 HRC HRC HRC Ti-Alloy Inconel & Waspaloy MMC Copper Alloy good best 8 HY-PRO CARB VGX

9 HY-PRO CARB High Performance Variable Geometry End Mills List VG434 Multiple s, 4 Flute, Corner Radius EDP Number EDP Number w/ Weldon Flat Overall Corner Radius Shank D L R Lc d VG /8 1 1/ /8 1/8 VG /8 1 1/ /8 1/8 VG / /16 3/16 VG / /16 3/16 VG /4 2 1/ /16 1/4 VG /4 2 1/ /16 1/4 VG /4 2 1/ /4 1/4 VG /4 2 1/ /4 1/4 *VG /4 2 1/ /4 1/4 VG /16 2 1/ /16 5/16 VG /16 2 1/ /16 5/16 VG VG /8 2 1/ /2 3/8 VG VG /8 2 1/ /8 3/8 VG VG /8 2 1/ /8 3/8 VG VG /8 2 1/ /8 3/8 VG VG /8 2 1/ /8 3/8 VG VG /16 2 3/ /16 VG VG /16 2 3/ /16 VG VG /2 2 1/ /8 1/2 VG VG /2 2 1/ /8 1/2 VG VG / /2 VG VG / /2 VG VG /2 3 1/ /4 1/2 VG VG /2 3 1/ /4 1/2 VG VG /2 3 1/ /4 1/2 VG VG /2 3 1/ /4 1/2 VG VG /2 3 1/ /4 1/2 VG VG /2 3 1/ /4 1/2 VG VG / /2 1/2 VG VG /8 3 1/ /4 5/8 VG VG /8 3 1/ /4 5/8 VG VG /8 3 1/ /4 5/8 VG VG /8 3 1/ /4 5/8 VG VG / /2 3/4 VG VG / /2 3/4 VG VG / /2 3/4 VG VG / /2 3/4 VG VG / /8 3/4 VG VG / /4 3/4 VG VG /2 1 VG VG /2 1 VG VG /2 1 VG VG /2 1 Packed: 1 pc. Available TiAlN coating only. List No. VG434 Aluminum Stainless Steels High Heat Materials Carbon Alloy/Die 6061 Steel Steel 7075 Casting PH ~35 HRC HRC HRC Ti-Alloy Inconel & Waspaloy MMC Copper Alloy good best HY-PRO CARB VGX 9

10 HY-PRO CARB High Performance Variable Geometry End Mills List VG436 Multiple s, 4 Flute, Corner Chamfer C EDP Number EDP Number w/ Weldon Flat Overall Corner Chamfer Shank D L C Lc d VG /8 1 1/ /8 1/8 VG /8 1 1/ /4 1/8 VG /8 1 1/ /2 1/8 VG / /16 3/16 VG /16 2 1/ /8 3/16 VG / /8 1/4 VG /4 2 1/ /4 1/4 VG / /2 5/16 VG /16 2 1/ /4 5/16 VG / /2 3/8 VG /8 2 1/ /8 3/8 VG /16 2 1/ /8 7/16 VG /16 2 3/ /8 7/16 VG /2 2 1/ /8 1/2 VG / /2 VG /2 3 1/ /4 1/2 VG / /2 1/2 VG / /4 5/8 VG /8 3 1/ /4 5/8 VG /8 4 1/ /8 5/8 VG /4 3 1/ /8 3/4 VG / /2 3/4 VG / /8 3/4 VG /2 1 VG Packed: 1 pc. Available TiAlN coating only. List No. VG436 Aluminum Stainless Steels High Heat Materials Carbon Alloy/Die 6061 Steel Steel 7075 Casting PH ~35 HRC HRC HRC Ti-Alloy Inconel & Waspaloy MMC Copper Alloy good best 10 HY-PRO CARB VGX

11 HY-PRO CARB High Performance Variable Geometry End Mills List VG446 Multiple s, 4 Flute, Reduced Neck, Corner Radius/Corner Chamfer R EDP Number EDP Number w/ Weldon Flat Overall Corner Radius Corner Chamfer of Cut Neck Neck Shank D L R C Lc d1 L1 d VG / / /4 1/4 VG / / /4 1/4 VG / / /4 1/4 VG / / /8 3/8 VG / / /8 3/8 VG / / /8 3/8 VG / / /4 1/2 VG / / /4 1/2 VG / / /4 1/2 VG / / /4 1/2 VG /8 4 1/ / /4 5/8 VG /8 4 1/ / /4 5/8 VG /8 4 1/ / /4 5/8 VG / / /8 5/8 VG /4 4 1/ /4 3/4 VG /4 5 1/ /4 3/4 VG /4 5 1/ /4 3/4 VG /4 5 1/ /4 3/4 VG /4 5 1/ /4 3/4 VG / / /4 1 VG / / /4 1 VG / / /4 1 VG / / /4 1 VG / / /4 1 VG / / /4 1 Packed: 1 pc. Available TiAlN coating only. List No. VG446 Aluminum Stainless Steels High Heat Materials Carbon Alloy/Die 6061 Steel Steel 7075 Casting PH ~35 HRC HRC HRC Ti-Alloy Inconel & Waspaloy MMC Copper Alloy good best HY-PRO CARB VGX 11

12 HY-PRO CARB High Performance Variable Geometry End Mills List VG464 Multiple s, 4 Flute, Extended, Square End/Corner Chamfer EDP Number EDP Number w/ Weldon Flat Overall Corner Chamfer Shank D L C Lc d VG /4 4-3/8 1/4 VG / /8 1/4 VG /8 4-1/2 3/8 VG / /2 3/8 VG /2 5-5/8 1/2 VG / /8 1/2 VG /2 6-5/8 1/2 VG / /8 1/2 VG /8 6-3/4 5/8 VG / /4 5/8 VG /8 7-3/4 5/8 VG / /4 5/8 VG / /4 VG / /4 VG / /4 VG / /4 VG /8 1 VG /8 1 VG /8 1 VG /8 1 Packed: 1 pc. Available TiAlN coating only. List No. VG464 Aluminum Stainless Steels High Heat Materials Carbon Alloy/Die 6061 Steel Steel 7075 Casting PH ~35 HRC HRC HRC Ti-Alloy Inconel & Waspaloy MMC Copper Alloy good best 12 HY-PRO CARB VGX

13 HY-PRO CARB High Performance Variable Geometry End Mills List VG441BN Multiple s, 4 Flute, Ball Nose EDP Number EDP Number w/ Weldon Flat Overall Shank D L Lc d VG BN 1/8 2 1/2 1/8 VG BN 3/16 2-1/4 5/8 3/16 VG BN 1/4 2-1/2 3/4 1/4 VG BN 5/16 2-1/2 3/4 5/16 VG BN 3/8 2-1/2 7/8 3/8 VG BN 7/16 2-1/2 7/8 7/16 VG BN 1/ /2 VG BN 1/ /4 1/2 VG BN 5/8 3-1/2 1-1/4 5/8 VG BN 3/ /2 3/4 VG BN /2 1 VG BN 1-1/ /4 1-1/4 Packed: 1 pc. Available TiAlN coating only. List No. VG441BN Aluminum Stainless Steels High Heat Materials Carbon Alloy/Die 6061 Steel Steel 7075 Casting PH ~35 HRC HRC HRC Ti-Alloy Inconel & Waspaloy MMC Copper Alloy good best HY-PRO CARB VGX 13

14 HY-PRO CARB High Performance Variable Geometry End Mills List VG541 Multiple s, 5 Flute, Square End EDP Number EDP Number w/ Weldon Flat Overall Shank D L Lc d VG /8 1-1/2 9/32 1/8 VG /8 1-1/2 3/8 1/8 VG /16 2 7/16 3/16 VG /16 2-1/4 5/8 3/16 VG /4 2 3/8 1/4 VG /4 2-1/2 3/4 1/4 VG / /32 5/16 VG /16 2-1/2 3/4 5/16 VG VG /8 2 1/2 3/8 VG VG /8 2-1/2 7/8 3/8 VG VG /2 2-1/2 5/8 1/2 VG VG /2 3-1/2 1-1/4 1/2 VG VG /8 3 3/4 5/8 VG VG /8 3-1/2 1-1/4 5/8 VG VG / /8 3/4 VG VG / /2 3/4 VG VG /4 1 VG VG /2 1 Packed: 1 pc. Available TiAlN coating only. List No. VG541 Aluminum Stainless Steels High Heat Materials Carbon Alloy/Die 6061 Steel Steel 7075 Casting PH ~35 HRC HRC HRC Ti-Alloy Inconel & Waspaloy MMC good Copper Alloy best 14 HY-PRO CARB VGX

15 HY-PRO CARB High Performance Variable Geometry End Mills List VG534 Multiple s, 5 Flute, Corner Radius R EDP Number EDP Number w/ Weldon Flat Overall Corner Radius Shank D L R Lc d VG / /16 3/16 VG / /16 3/16 VG /16 2 1/ /8 3/16 VG /16 2 1/ /8 3/16 VG / /8 1/4 VG / /8 1/4 VG / /8 1/4 VG /4 2 1/ /4 1/4 VG /4 2 1/ /4 1/4 VG /4 2 1/ /4 1/4 VG /16 2 1/ /4 5/16 VG /16 2 1/ /4 5/16 VG /16 2 1/ /4 5/16 VG VG / /2 3/8 VG VG / /2 3/8 VG VG / /2 3/8 VG VG /8 2 1/ /8 3/8 VG VG /8 2 1/ /8 3/8 VG VG /8 2 1/ /8 3/8 VG VG /2 2 1/ /8 1/2 VG VG /2 2 1/ /8 1/2 VG VG /2 2 1/ /8 1/2 VG VG /2 2 1/ /8 1/2 VG VG /2 2 1/ /8 1/2 VG VG / /2 VG VG / /2 VG VG /2 3 1/ /4 1/2 VG VG /2 3 1/ /4 1/2 VG VG /2 3 1/ /4 1/2 VG VG /2 3 1/ /4 1/2 VG VG /2 3 1/ /4 1/2 VG VG / /4 5/8 VG VG / /4 5/8 VG VG / /4 5/8 VG VG /8 3 1/ /4 5/8 VG VG /8 3 1/ /4 5/8 VG VG /8 3 1/ /4 5/8 VG VG / /8 3/4 VG VG / /8 3/4 VG VG / /8 3/4 VG VG / /8 3/4 VG VG / /2 3/4 VG VG / /2 3/4 VG VG / /2 3/4 VG VG / /2 3/4 VG VG /4 1 VG VG /4 1 VG VG /4 1 VG VG /4 1 VG VG /2 1 VG VG /2 1 VG VG /2 1 VG VG /2 1 Packed: 1 pc. Available TiAlN coating only. List No. VG534 Aluminum Stainless Steels High Heat Materials Carbon Alloy/Die 6061 Steel Steel 7075 Casting PH ~35 HRC HRC HRC Ti-Alloy Inconel & Waspaloy MMC Copper Alloy good best HY-PRO CARB VGX 15

16 s & s List VG441 HY-PRO CARB VGx 4 Flute List VG434 HY-PRO CARB VGx 4 Flute - Corner Radius List VG436 HY-PRO CARB VGx 4 Flute - Corner Chamfer Side (Inch) Hardness Up to 25 HRC 25 to 30 HRC 30 to 35 HRC 35 to 45 HRC 45 to 50 HRC Less than 40 HRC Less than 45 HRC Mild Steels Carbon Steels 400 Stainless Steels Alloy Steels Tool Steels 300 Stainless Steels Pre-hardened Steels PH Stainless Steels Titanium Alloys High Temp. Alloys Inconel Hastelloy Cutting SFM SFM SFM SFM SFM SFM SFM Depth Aa=1.5D Ar=0.5D Aa=1.5D Ar=0.5D Aa=1.5D Ar=0.5D Aa=1.5D Ar=0.5D Aa=1.25D Ar=0.3D Mill Dia. 1/8 13, , , , , , , /16 9, , , , , , , /4 6, , , , , , , /16 5, , , , , , , /8 4, , , , , , , /16 3, , , , , , , /2 3, , , , , , /8 2, , , , , , /4 2, , , , , , , , , Long Reduction LOC/D Reduce Aa Ar <3 Use Recommendations above 3~4* 40% x Recommended 2.5xø 0.1xø 4~6** 60% x Recommended 2.5xø 0.1xø The above cutting conditions are calculated based on short overhang (LOC/D = 2) and should be adjusted accordingly for longer cutting edge lengths. For LOC/D greater than 3 see table on left. * rate may be increased at this specified depth of cut **Only recommended for finishing side milling applications Slotting (Inch) Hardness Up to 25 HRC 25 to 30 HRC 30 to 35 HRC 35 to 45 HRC 45 to 50 HRC Less than 40 HRC Less than 45 HRC Mild Steels Carbon Steels 400 Stainless Steels Alloy Steels Tool Steels 300 Stainless Steels Pre-hardened Steels PH Stainless Steels Titanium Alloys High Temp. Alloys Inconel Hastelloy Cutting SFM SFM SFM SFM SFM SFM SFM Depth Aa=1D Aa=0.75D Aa=0.75D Aa=0.75D Aa=0.25D Mill Dia. 1/8 11, , , , , , , /16 7, , , , , , , /4 5, , , , , , , /16 4, , , , , , , /8 3, , , , , , /16 3, , , , , , /2 2, , , , , , /8 2, , , , , /4 1, , , , , Long Reduction LOC/D Reduce Aa Ar <3 Use Recommendations above 3~4* 40% x Recommended 2.5xø 0.1xø 4~6 Not Recommended for slotting The above cutting conditions are calculated based on short overhang (LOC/D = 2) and should be adjusted accordingly for longer cutting edge lengths. For LOC/D greater than 3 see table on left. * rate may be increased at this specified depth of cut 16 HY-PRO CARB VGX

17 s & s List VG446 HY-PRO CARB VGx 4 Flute - Reduced Neck List VG464 HY-PRO CARB VGx 4 Flute - Extended Side (Inch) Hardness Up to 25 HRC 25 to 30 HRC 30 to 35 HRC 35 to 45 HRC 45 to 50 HRC Less than 40 HRC Less than 45 HRC Mild Steels Carbon Steels 400 Stainless Steels Alloy Steels Tool Steels 300 Stainless Steels Pre-hardened Steels PH Stainless Steels Titanium Alloys High Temp. Alloys Inconel Hastelloy Cutting SFM SFM SFM SFM SFM SFM SFM Depth Aa=1D Ar=0.4D Aa=0.75D Ar=0.35D Aa=0.75D Ar=0.15D Aa=0.75D Ar=0.35D Aa=0.75D Ar=0.15D Mill Dia. 1/4 6, , , , , , , /8 4, , , , , , , /2 3, , , , , , /8 2, , , , , , /4 2, , , , , , , , , Slotting (Inch) Hardness Up to 25 HRC 25 to 30 HRC 30 to 35 HRC 35 to 45 HRC 45 to 50 HRC Less than 40 HRC Less than 45 HRC Mild Steels Carbon Steels 400 Stainless Steels Alloy Steels Tool Steels 300 Stainless Steels Pre-hardened Steels PH Stainless Steels Titanium Alloys High Temp. Alloys Inconel Hastelloy Cutting SFM SFM SFM SFM SFM SFM SFM Depth Aa=0.6D Aa=0.4D Aa=0.25D Aa=0.4D Aa=0.15D Mill Dia. 1/4 5, , , , , , , /8 3, , , , , , /2 2, , , , , , /8 2, , , , , /4 1, , , , , HY-PRO CARB VGX 17

18 s & s List VG441BN HY-PRO CARB VGx 4 Flute - Ball Nose Side (Inch) Hardness Up to 25 HRC 25 to 30 HRC 30 to 35 HRC 35 to 45 HRC 45 to 50 HRC Less than 40 HRC Less than 45 HRC Mild Steels Carbon Steels 400 Stainless Steels Alloy Steels Tool Steels 300 Stainless Steels Pre-hardened Steels PH Stainless Steels Titanium Alloys High Temp. Alloys Inconel Hastelloy Cutting SFM SFM SFM SFM SFM SFM SFM Depth Aa=1.5D Ar=0.5D Aa=1.25D Ar=0.4D Aa=1.25D Ar=0.2D Aa=1.25D Ar=0.4D Aa=1D Ar=0.2D Mill Dia. 1/8 13, , , , , , , /16 9, , , , , , , /4 6, , , , , , , /16 5, , , , , , , /8 4, , , , , , , /16 3, , , , , , , /2 3, , , , , , /8 2, , , , , , /4 2, , , , , , , , , /4 1, , Slotting (Inch) Hardness Up to 25 HRC 25 to 30 HRC 30 to 35 HRC 35 to 45 HRC 45 to 50 HRC Less than 40 HRC Less than 45 HRC Mild Steels Carbon Steels 400 Stainless Steels Alloy Steels Tool Steels 300 Stainless Steels Pre-hardened Steels PH Stainless Steels Titanium Alloys High Temp. Alloys Inconel Hastelloy Cutting SFM SFM SFM SFM SFM SFM SFM Depth Aa=1D Aa=0.75D Aa=0.5D Aa=0.5D Aa=0.2D Mill Dia. 1/8 11, , , , , , , /16 7, , , , , , , /4 5, , , , , , , /16 4, , , , , , , /8 3, , , , , , /16 3, , , , , , /2 2, , , , , , /8 2, , , , , /4 1, , , , , /4 1, HY-PRO CARB VGX

19 s & s List VG541 HY-PRO CARB VGx 5 Flute List VG534 HY-PRO CARB VGx 5 Flute - Corner Radius Side (Inch) Hardness Up to 25 HRC 25 to 30 HRC 30 to 35 HRC 35 to 45 HRC 45 to 50 HRC Less than 40 HRC Less than 45 HRC Mild Steels Carbon Steels 400 Stainless Steels Alloy Steels Tool Steels 300 Stainless Steels Pre-hardened Steels PH Stainless Steels Titanium Alloys High Temp. Alloys Inconel Hastelloy Cutting SFM SFM SFM SFM SFM SFM SFM Depth Aa=1.25D Ar=0.5D Aa=1.25D Ar=0.5D Aa=1.25D Ar=0.5D Aa=1.25D Ar=0.5D Aa=1D Ar=0.3D Mill Dia. 1/8 13, , , , , , , /16 9, , , , , , , /4 6, , , , , , , /16 5, , , , , , , /8 4, , , , , , , /16 3, , , , , , , /2 3, , , , , , /8 2, , , , , , /4 2, , , , , , , , , Long Reduction LOC/D Reduce Aa Ar <3 Use Recommendations above 3~4* 40% x Recommended 2.5xø 0.1xø Slotting 4~6** (Inch) 60% x Recommended 2.5xø 0.1xø The above cutting conditions are calculated based on short overhang (LOC/D = 2) and should be adjusted accordingly for longer cutting edge lengths. For LOC/D greater than 3 see table on left. * rate may be increased at this specified depth of cut **Only recommended for finishing side milling applications Hardness Up to 25 HRC 25 to 30 HRC 30 to 35 HRC 35 to 45 HRC 45 to 50 HRC Less than 40 HRC Less than 45 HRC Mild Steels Carbon Steels 400 Stainless Steels Alloy Steels Tool Steels 300 Stainless Steels Pre-hardened Steels PH Stainless Steels Titanium Alloys High Temp. Alloys Inconel Hastelloy Cutting SFM SFM SFM SFM SFM SFM SFM Depth Aa=1D Aa=0.75D Aa=0.75D Aa=0.75D Aa=0.25D Mill Dia. 1/8 11, , , , , , , /16 7, , , , , , , /4 5, , , , , , , /16 4, , , , , , , /8 3, , , , , , /16 3, , , , , , /2 2, , , , , , /8 2, , , , , /4 1, , , , , Long Reduction LOC/D Reduce Aa Ar <3 Use Recommendations above 3~4* 40% x Recommended 2.5xø 0.1xø 4~6 Not Recommended for slotting The above cutting conditions are calculated based on short overhang (LOC/D = 2) and should be adjusted accordingly for longer cutting edge lengths. For LOC/D greater than 3 see table on left. * rate may be increased at this specified depth of cut HY-PRO CARB VGX 19

Safe use of cutting tools Use safety cover, safety glasses and safety shoes during operation. Do not touch cutting edges with bare hands. Do not touch cutting chips with bare hands.

20 Safe use of cutting tools Use safety cover, safety glasses and safety shoes during operation. Do not touch cutting edges with bare hands. Do not touch cutting chips with bare hands. Chips will be hot after cutting. Stop cutting when the tool becomes dull. Stop cutting operation immediately if you hear any abnormal cutting sounds. Do not modify tools. Please use appropriate tools for the operation. Check dimensions to ensure proper selection. ILLINOIS (HEADQUARTERS) 676 East Fullerton Avenue Glendale Heights, IL USA Toll Free: Fax: CALIFORNIA 1921 Miraloma Ave. Suite B Placentia, CA USA Toll Free: Fax: OHIO 3611 Socialville Foster Rd. Ste 102 Mason, OH USA Phone: Fax: GEORGIA 5324 Highway 85 Ste 100 Forest Park, GA Toll Free: Fax: CANADA 538 King Forest Court Burlington, ON L7P 5C1 Canada Toll Free: Fax: MEXICO Avenida Central No. 186 Col. Nueva Industrial Vallejo Ciudad de Mexico, D.F., Mexico Phone: (52) Fax: (52) Copyright 2016 OSG USA, INC. All rights reserved. Printed in USA. EDP#800219CA-V7

-CC-SUS. Features & Benefits. Revolutionary Technology

-CC-SUS. Features & Benefits. Revolutionary Technology Features & Benefits Revolutionary Technology 1 www.osgtool.com 800.837.2223 Cutting Data Great consistency, reliability and long tool life Tool M6 x 1.0 Work Material 304 Stainless Tapping Speed 33 SFM