May SAMURAI Series. 4 Flutes Square 4 Flutes Corner Radius 2,3 & 4 Flutes Ball. 59 Models Ø1 - Ø12mm
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1 May 2017 SAMURAI Series 4 Flutes Square 4 Flutes Corner Radius 2,3 & 4 Flutes Ball 59 s Ø1 - Ø12mm
2 SAMURAI GS - 4 Flutes Square ( Ø 1 Ø 10 ) d2 d1 l2 l1 Suitable for the machining of : Carbon Stainless Hardness < 55HRC Titanium Copper Total 8 models Tool d 1 l 2 l 1 d 2 Price ( ) GS GS GS GS GS GS GS GS
3 SAMURAI GS - Milling conditions CARBON STEELS S45C S50C (~225HB) SK SCM SUS (225~325HB) PREHARDENED STEELS/HARDENED STEELS NAK SKD (30~45HRC) SKD11 61 SKT (45~55HRC) ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ~ ' ~ ' ~ ' ~ ' ' ' ' ' ' ' For high-speed milling CARBON STEELS S45C S50C (~225HB) SK SCM SUS ( 25~325HB) PREHARDENED STEELS/HARDENED STEELS NAK SKD ( 30~45HRC) SKD11 61 SKT ( 45~55HRC) '000 1'500 26'500 1'075 21' ' '800 1'755 19'800 1'345 15' ' ' '095 13' '565 10' ' '900 1'985 9'900 1'580 7' ' '500 1'920 7'900 1'525 6' ' Milling Amount for Side Milling Less than 45HRC More than 45HRC D : ap : Axial Depth ae : Radial Depth ae=0.05d ap=2.5d ae=0.02d ap=2d ap ae Note Do not use flammable cutting oils. Use a machine that has high rigidity and generates a low level of vibration. Remove chip to prevent heat generation and ignition. 2
4 SAMURAI GCR - 4 Flutes Corner Radius ( Ø 2 Ø 12 ) Suitable for the machining of : Carbon Stainless Hardness < 55HRC Titanium Inconel Total 35 models Tool d 1 CR l 2 l 3 l 1 d 2 Price ( ) GCR GCR GCR GCR GCR GCR GCR L GCR GCR L GCR GCR L GCR GCR L GCR
5 SAMURAI GCR - 4 Flutes Corner Radius ( Ø 2 Ø 12 ) Tool d 1 CR l 2 l 3 l 1 d 2 Price ( ) GCR L GCR GCR L GCR GCR L GCR GCR L GCR GCR L GCR GCR L GCR GCR L GCR GCR L GCR GCR L GCR GCR L GCR GCR L
6 SAMURAI GCR - Milling conditions Roughing Parameters CARBON STEELS PRE / HARDENED S45C S55C(~225HB) SK SCM SUS(225~325HB) NAK HPM SKD SKT STAVAX(30~55HRC) Note:Use a water soluble if milling stainless steel Note:Recommend Using Oil Mist a p a e a p a e a p a e Corner Radius (CR) GCR R GCR R GCR R GCR R GCR R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCS R GCS L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R D: Roughing Parameter L: Overhand Length D:Ø3.0 D:Ø4.0~6.0 ap ae ap ae a p : Axial Depth L/D (min-1 L/D (min -1 ) a e : Radial Depth L/D= L/D= L/D= L/D= L/D= L/D= L/D= L/D= L/D= L/D= ap ae D:Ø8.0~12.0 ap ae Note: Recommend Using Airblow/Water Soluble/Oil Mist. L/D (min -1 ) Use a water soluble if milling stainless steel.do not use flammable cutting oils. L/D= This table shows standard milling.adjust it in accordance with milling type, L/D= purpose and used instruments in actual milling. L/D= In case of spindle rotation does not reach to target,decrease spindle and feed speed in same ratio. Use a machine that has high rigidity and generates low level of vibration. Remove chip to prevent heat generation and ignition by milling processing. Adjust only spindle speed for finishing process based on overhang length. Please decrease feed rate rate more than 50% from above table for slot milling. 5
7 SAMURAI GCR - Milling conditions Finishing Parameters (Flat / Inclined surface) CARBON STEELS S45C S55C(~225HB) SK SCM SUS(225~325HB) Note:Use a water soluble if milling stainless steel PRE / HARDENED NAK HPM SKD SKT STAVAX(30~55HRC) Note:Recommend Using Oil Mist a p a e a p a e a p a e Corner Radius (CR) GCR R GCR R GCR R GCR R GCR R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCS R GCS L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R GCR R GCR L R D: Finishing Parameter ( Flat / Inclined surface ) L: Overhand Length D:Ø3.0 Axial Depth D:Ø4.0~6.0 ap ae ap ae Radial Axial Depth Depth Radial Depth a p : Axial Depth L/D (min-1 L/D (min -1 ) a e : Radial Depth L/D= L/D= L/D= L/D= L/D= L/D= L/D= L/D= L/D= L/D= ap ae ap ae D:Ø8.0~12.0 ap ae Note: Recommend Using Airblow/Water Soluble/Oil Mist. L/D (min -1 ) Use a water soluble if milling stainless steel.do not use flammable cutting oils. L/D= This table shows standard milling.adjust it in accordance with milling type, L/D= purpose and used instruments in actual milling. L/D= In case of spindle rotation does not reach to target,decrease spindle and feed speed in same ratio. Use a machine that has high rigidity and generates low level of vibration. Remove chip to prevent heat generation and ignition by milling processing. Adjust only spindle speed for finishing process based on overhang length. Please decrease feed rate rate more than 50% from above table for slot milling. 6
8 SAMURAI GB - 2 Flutes Ball ( Ø1 Ø10 ) d2 d1 l2 l1 Suitable for the machining of : Carbon Stainless Hardness < 55HRC Titanium Copper Total 8 models Tool d 1 l 2 l 1 d 2 Price ( ) GB GB GB GB GB GB GB GB
9 SAMURAI GB 2 Flutes - Milling conditions CARBON STEELS S45C S50C ( ~225HB) SK SCM SUS ( 225~325HB) PRE / NAK SKD ( 30~45HRC) SKD11 61 SKT ( 45~55HRC) Radius of Ball Nose 2010 R R R R R R R Milling Amount For Roughing For Finishing a p 0.05D a e 0.5D a p 0.04D (MAX 0.1) a e =F/n a p 0.04D a e 0.4D For high-speed milling CARBON STEELS PRE/ S45C S50C SK SCM SUS NAK SKD SKD11 61 SKT ( ~225HB) ( 225~325HB) ( 30~45HRC) ( 45~55HRC) Radius of Ball Nose 2020 R R R R R R Milling Amount For Roughing For Finishing a p 0.05D a e 0.5D a p 0.04D (MAX 0.1) a e =F/n a p 0.04D a e 0.4D ap:axial Depth ae:radial Depth D : n : V f : a p a e e Note: Recommend Airblow or Oil Mist. Do not use flammable cutting oils. Use a machine that has high rigidity and generates low level of vibration. Please decrease feed when cutting load changes such as when cutting corner. Remove chip to prevent heat generation and ignition. 8
10 SAMURAI GB - 3 Flutes Ball ( Ø2 Ø6 ) d2 d1 l2 l1 Suitable for the machining of : Carbon Stainless Hardness < 55HRC Titanium Copper Total 4 models Tool d 1 l 2 l 1 d 2 Price ( ) GB GB GB GB
11 SAMURAI GB 3 Flutes - Milling conditions Roughing COPPER / ALUMINIUM ALLOYS C1100 A5052 A7075 (~225HB) / S45C S50C SKD NAK (~45HRC) STAVAX SKD61 (45~55HRC) TITANIUM ALLOYS /STAINLESS STEELS Ti-6Al-4V SUS Radius of Ball Nose 3020 R R R R Use Table below to adjust the parameters when compensating the extended overhang TITANIUM ALLOYS COPPER / ALUMINIUM ALLOYS / /STAINLESS STEELS C1100 A5052 A7075 S45C S50C SKD NAK STAVAX SKD61 Ti-6Al-4V SUS (~225HB) (~45HRC) (45~55HRC) Overhang Length ~3D x1 x1~1.5 (*) x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 4D x0.9 x0.9~1.2 (*) x1 x1 x0.9 x0.9 x1 x1 x0.9 x0.9 x1 x1 x0.9 x0.9 x1 x1 5D x0.75 x0.75 x1 x1 x0.75 x0.75 x0.9 x0.9 x0.75 x0.75 x0.85 x0.9 x0.75 x0.75 x0.95 x0.95 6D x0.6 x0.6 x1 x1 x0.6 x0.6 x0.85 x0.9 x0.6 x0.6 x0.8 x0.85 x0.6 x0.6 x0.9 x0.9 7D x0.45 x0.4 x0.95 x0.95 x0.45 x0.4 x0.8 x0.85 x0.45 x0.4 x0.7 x0.8 x0.45 x0.4 x0.85 x0.9 8D x0.35 x0.3 x0.9 x0.9 x0.35 x0.3 x0.7 x0.8 x0.35 x0.3 x0.6 x0.75 x0.35 x0.3 x0.8 x0.85 (*) For high effeciency milling, set higher feed rate. For better surface finish and/or longer tool life, reduce the feed rate. Finishing ( Overhand length ~6D) COPPER / ALUMINIUM ALLOYS C1100 A5052 A7075 (~225HB) / S45C S50C SKD NAK (~45HRC) STAVAX SKD61 (45~55HRC) TITANIUM ALLOYS /STAINLESS STEELS Ti-6Al-4V SUS Radius of Ball Nose 3020 R R R R If overhang exceeds 6D, fine adjustments are recommended. ap:axial Depth ae:radial Depth D : n : V f : Note: Recommend Airblow or Oil Mist. Do not use flammable cutting oils. Use a machine that has high rigidity and generates low level of vibration. Please decrease feed when cutting load changes such as when cutting corner. Remove chip to prevent heat generation and ignition. ap aee 10
12 SAMURAI GB - 4 Flutes Ball ( Ø2 Ø6 ) d2 d1 l2 l1 Suitable for the machining of : Carbon Stainless Hardness < 55HRC Total 4 models Tool d 1 l 2 l 1 d 2 Price ( ) GB GB GB GB
13 SAMURAI GB 4 Flutes - Milling conditions Roughing / PRE S45C S50C SKD NAK (~45HRC) STAVAX SKD61 (45~55HRC) STAINLESS STEELS SUS Radius of Ball Nose 4020 R R R R Finishing / PRE S45C S50C SKD NAK (~45HRC) STAVAX SKD61 (45~55HRC) STAINLESS STEELS SUS Radius of Ball Nose 4020 R R R R If overhang exceeds 6D, fine adjustments are recommended. ap:axial Depth ae:radial Depth D : n : V f : ap aee Note: Recommend Airblow or Oil Mist. Do not use flammable cutting oils. Use a machine that has high rigidity and generates low level of vibration. Please decrease feed when cutting load changes such as when cutting corner. Remove chip to prevent heat generation and ignition. 12
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