PRODUCT BROCHURE. RMD Australia. Megashor
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1 RMD Australia Megashor
2 Product Overview Megashor is an ultra high-duty modular shoring system designed for high axial loads of up to 750kN, but its real strength lies in its versatility. From heavy lifting towers to travelers for tunnel formwork, bracing for excavations, shoring and trusses, Megashor can be configured for a huge variety of applications. Faster Safer Quality assured manufacturing process, using closetolerance jigs ensures consistent and accurate fabrication Excellent assembly alignment on site, saving time, onsite modifications and labour costs Massive axial load capacity and high axial stiffness Megashor will accommodate the rigours of heavy-duty falsework, cofferdams, bridge bearing replacement and facade retention applications. The huge strength of Megashor means fewer components are needed and assembly time can be reduced, saving time and money Megashor is approved for support of bridges open to live traffic - bridge bearing replacement work can be carried out with minimum disruption to traffic flows in a totally safe manner. Easier Megashor has nine strut sizes, ranging from 15mm to 5.4m, plus a full range of accessories - Megashor can be assembled into props, towers and trusses of almost any length, all from standard components. RMD Superslim Soldiers provide restraint for Megashor, this gives ultimate flexibility when planning the sizes of towers and centres of props - it minimises the need for custom made equipment. Megashor has a comprehensive range of accessories, some of which are required for system safety. Bracing options include fixed and adjustable steel flats, rapid bar tie, RMD Slimshor and tubular struts, which help maintain the integrity of the system and thereby its safety. 1
3 Applications Megashor - is an incredibly versatile, ultra high-duty modular propping system designed for very high axial loads. Heavy duty shoring Façade retention Cofferdams Travelling slab and tunnel formwork Bridge launching Excavation support Bridge bearing replacement 2
4 Features and Benefits Megashor can be assembled into many configurations including props, heavy lifting towers, frames and trusses. Comprehensive range of sizes As a result of its ten strut sizes, plus a full range of accessories - Megashor can be assembled into props, towers and trusses of almost any length, all from standard components. Heavy duty Megashor accommodates heavy-duty shoring, such as, cofferdams, bridge bearing replacement and facade retention applications. This is as a result of its high axial load of 750kN capacity and high axial stiffness. Megashor is approved for support of bridges open to live traffic By using Megashor there is minimum disruption to traffic when working on new bridges or replacing bridge bearings. Global logistics chain For very large projects product can easily be brought in from RMD's overseas associated companies. Complimented by RMD Superslim Soldier range Superslim Soldiers provide restraint for Megashor and are available in ten lengths from 10mm to 3.6m. This gives ultimate flexibility when planning your project needs and minimizes the need for custom made equipment. Quality assured manufacturing Ensures consistent and accurate fabrication, so you can be assured that it will all connect appropriately and support designated loads. 3
5 In Detail Easy To Use Multiple Sizes Compatibility Megashor is manufactured in nine lengths, 5400, 4500, 2700, 1800, 900, 450, 270, 90 and 15mm so a prop of any length can be created. Super Slim Soldier's provide restraint for Megashor. It's available in nine lengths, 3600, 2700, 1800, 900, 720, 540, 360, 180, 90mm, allowing a tower with almost any plan dimensions to be constructed. Quality Simple RMD's quality assured manufacturing process, ensures consistent and accurate fabrication, resulting in good assembly alignment on site, saving time and labour costs. A 15mm thick end plate is welded to each end of Megashor leg, forming an overall section of 290 x 280 mm. These end plates have six 22mm holes, which are used to bolt the Megashor legs end to end, using 4 or 6 M20 x 60 bolts and nuts. Integration Added Strength Along the length of each channel, is a regular arrangement of 21mm punched holes for fixing bracing members to. At 900mm centres, in both the batten plates and pressed channels are twin 18mm holes, into which Superslim Soldiers are bolted. Superslims are used as lateral restraint members and form the equipment into square or rectangular towers and grids. Either single or a combination of support towers can be formed in this way. Superslim Soldiers are bolted at node points using 2 x M16 x 40 Grade 8.8 bolts and nuts. 4
6 In Detail Fast and Efficient Options Megaprop Bracing options include fixed and adjustable steel flats, rapid bar tie, RMD Slimshor and tubular struts. Using frames, Megashor leg sections can be combined into composites of 2, 3, 4, 6, 8, and 9 "Megaprops" capable of supporting even higher loads. 5
7 Project References PROJECT PROJECT South Road Superway Megashor shoring Adelaide Oval Redevelopment, Slimshor & Megashor REGION Australia & New Zealand REGION STRUCTURES Australia & New Zealand STRUCTURES Bridges, Roads, Viaducts Airports and Ports, Bridges, Industrial, Stadiums, Tunnels, Utilities PROJECT Dubai Metro - Megashor REGION MENA STRUCTURES Airports and Ports, Bridges, Dams, Industrial, Mining, Rail 6
8 Components Megashor Legs Superslim Soldier Beams Megashor Legs have nine strut sizes, ranging from 15mm to 5.4m, each leg has a high axial load capacity of up to 750kN. Its high axial stiffness ensures that it accommodates the heavy-duty load it can support. Code Description Weight Code Description Weight MSX10090 Megashor Leg 0.09m 21.7kg SSX13600 Superslim Soldier 3600mm 72.18kg MSX10270 Megashor Leg 0.27m 29.9kg SSX12700 Superslim Soldier 2700mm 55.38kg MSX10450 Megashor Leg 0.45m 44.6kg SSX11800 Superslim Soldier 1800mm 38.80kg MSX10900 Megashor Leg 0.9m 64.6kg SSX10900 Superslim Soldier 900mm 22.00kg MSX11800 Megashor Leg 1.8m 111.9kg SSX10720 Superslim Soldier 720mm 18.74kg MSX12700 Megashor Leg 2.7m 159.2kg SSX10540 Superslim Soldier 540mm 15.24kg MSX14500 Megashor Leg 4.5m 253.7kg SSX10360 Superslim Soldier 360mm 11.98kg MSX15400 Megashor Leg 5.4m 301.5kg SSX10090 Superslim Soldier 90mm 7.32kg MSX10012 Megashor End Plate 15mm 9.4kg SSU10035 Superslim Soldier - Open End 360mm SSX10040 End Plate 10mm Megashor Screw Jack 11.69kg 2.91kg Megashor Header Beams Megashor Header Beams have various serial sizes and lengths of beam available for use in Megashor Schemes Code Description MSX10011 Megashor Screw Jack mm Weight 59.1kg Code Description Weight MSX10014 Megashor Header Beam 3.8m kg MSX10015 Megashor Header Beam 5.0m kg 7
9 Components Megashor Bracing Plate Megashor Bracing Plate for spreading loads and connecting braces. Code Description MSU10025 Megashor Brace Plate Weight 20.0kg 8
10 Services Our service sets RMD Australia apart... With over 60 years of experience in the construction industry RMD Australia understand the many and varied challenges that our customers face, whatever the size of your project. Whilst our product range provides us with the capability of supporting your project, it is our people that will make the difference. Sales Support Technical Expertise The Sales Team support you throughout the project, they have the knowledge to advise effective solutions based on RMD's safe and productive products to reduce costs. Every project, large or small, requires a unique design. Our highly skilled team of Engineers will firstly gain a thorough understanding of your specific requirements, and then provide a solution designed to more than meet them in terms of speed and accuracy. With a view to cost effectiveness. Engineered Drawings Engineering is based in each Region and at RMD's Head Office. They provide detailed drawings that clearly show the most efficient and safest way that the project should be undertaken. Customer Service RMD provide a wide range of customer services to suit your special requirements, from training to the support items that you may require. Safety RMD Australia prides itself on the inherent safety of our product range and the solutions that we design. Safety is a major criteria for all of our personnel including our dedicated Sales Team.
11 Contacts RMD AUSTRALIA HEAD OFFICE ADELAIDE BRISBANE PO Box 169, 66 Bennet Avenue, Melrose Park, SA 5039 Tel: +61 (08) Fax: +61 (08) PO Box 169, 66 Bennet Avenue, Melrose Park, SA 5039 Tel: +61 (08) Fax: +61 (08) Crockford Street, Northgate, QLD 4013 (PO Box 55, Nundah, QLD 4012) Tel: +61 (07) Fax: +61 (07) CAIRNS DARWIN HOBART PO Box 399, Ishmael Road, Earlville, QLD 4870 Tel: +61 (07) Fax: +61 (07) /32 Bishop Street, Stuart Park, NT 0820 (PO Box Winnellie, NT 0821) Tel: +61 (08) Fax: +61 (08) Lampton Avenue, Derwent Park, TAS 7009 (PO Box 246, Moonah, TAS 7009) Tel: +61 (03) Fax: +61 (03) LAUNCESTON MELBOURNE NAVAL BASE 9 Churchill Park Drive, Ivernay, TAS 7248 (PO Box 739, Launceston, TAS 7250) Tel: +61 (03) Fax: +61 (03) rmd.launceston@rmdformwork.com PO Box 3224, Unit 5/80 Camp Road, Broadmeadows, VIC 3047 Tel: +61 (03) Fax: +61 (03) rmd.melbourne@rmdformwork.com 43 Dooley Street, Naval Base, WA 6165 (PO Box 386, Kwinana, WA 6167) Tel: +61 (08) Fax: +61 (08) rmd.navalbase@rmdformwork.com NEWCASTLE PERTH ROCKHAMPTON 3 Riverside Drive, Mayfield West, NSW 2304 (PO Box 53, Wickham, NSW 2293) Tel: +61 (02) Fax: +61 (02) rmd.newcastle@rmdformwork.com 6 Energy Street, Malaga, WA 6090 (PO Box 3203, Malaga DC, WA 6945) Tel: +61 (08) Fax: +61 (08) rmd.perth@rmdformwork.com Corner McLaughlin and Wade Street, North Rockhampton, QLD 4702 (PO Box 5922, Central Queensland MC, QLD 4701) Tel: +61 (07) Fax: +61 (07) rmd.rockhampton@rmdformwork.com SYDNEY TOWNSVILLE Chadderton Street, Canley Vale, NSW 2166 (PO Box 3007, Lansvale, NSW 2166) Tel: +61 (02) Fax: +61 (02) rmd.sydney@rmdformwork.com PO Box 7788, 11 Whitehouse Street, Garbutt, QLD 4814 Tel: +61 (07) Fax: +61 (07) rmd.townsville@rmdformwork.com Our policy is one of continuous improvement and we reserve the right to change, alter or modify any detail, design, capacity, weight, dimension or code without prior notice being given. The arrangements of equipment shown in photographs may have been assembled by others and therefore not reflect current best working practices or legislation requirements. An Interserve Company
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