The German National Innovation Program Stationary fuel-cell lighthouse-projects

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1 The German National Innovation Program Stationary fuel-cell lighthouse-projects April 19, 2010 Hannover Trade Fair Kai Klinder Dipl.-Ing. univ. NOW Director Finance and Administration, Program Management Stationary Applications Kai Klinder NOW NIP (stationary) HMI

2 Energy Efficiency Policy Scenarios Energ gy related CO2/ Gigatonnes Source IEA WEO2008 CO2 and climate gas reduction require highly efficient technologies Kai Klinder NOW NIP (stationary) HMI

3 Advantages of fuel cells 1. Most efficient energy converter, eta el > 50% 2. Optimised for CHP and Trigeneration 3. Fuel flexible (CH 4, H 2, Alcohols, ) 4. Mass production 5. Low emissions 6. Quiet Source BASF Source Schunck Source Staxera Source Fraunhofer The Fuel Cell solves energy and environment issues. Fuel Cells are a key innovation for mobile and stationary applications. Kai Klinder NOW NIP (stationary) HMI

4 Advantage of CHP centrally Energy Supply decentral Co oal Power Plant η = 38% Electricity Fuel Cell Appliance η = 30% 151 E 100 E Heating Oil Heater η = 90 % Heat Natural Ga as 100E Loss Loss CHP = 1/3 less primary energy, even at low electrical efficiencies. Kai Klinder NOW NIP (stationary) HMI

5 German National Innovation Program (NIP) Hydrogen and Fuel Cell Technology NIP is supported by: Federal Ministry of Transportation, Building and Urban Affairs Federal Ministry of Economics and Technology Federal Ministry of Education and Research Federal Ministry for the Environment, Nature Conservation and Nuclear Safety 200 M fundedby Fed. Ministry of Economics. Focus R&D 500 M funded by Fed.Min of Transport, Building & Urban Affairs. Focus demonstration with R&D 700 M contribution of industry M total budget Duration: NIP is a strategic alliance between German politics, industry and science Kai Klinder NOW NIP (stationary) HMI

6 German National Innovation Program Objectives Accelerating market entry of H 2 /FC applications Strengthening Europe s global competitiveness Enlarging High-Tech competencies in Europe Creating sustainable jobs and last but notleast: Saving energy and protecting the climate 2 Sources: Baxi, Baxi, MTU, Staxera Kai Klinder NOW NIP (stationary) HMI

7 NIP: Preparing various markets Budget allocation Transportation 54% Expanding vehicle fleets and the hydrogen infrastructure starting from key-regions 170 projects 790 million budget (Jan.2010) Source CEP Stationary Applications 36% FC micro CHP for residential use Industrial FC gensetsfor CHP and trigeneration Special Markets 10% IT, telecommunications Logistics, leisure and tourism markets Source Telekom / PASM Source BMV Source Vaillant Kai Klinder NOW NIP (stationary) HMI

8 Stationary Industry in Germany, Austria and Switzerland (D-A-CH) Source Kerafol Source Coatema Source Schunck Source Plansee Source Proton Motor Fuel Cell Appliances are on their way out of lab into real markets. Fuel Cell Technolgy is a key innovation for the European Industry. Kai Klinder NOW NIP (stationary) HMI

9 StationaryResidential Micro-CHP Quelle RBZ Quelle Hexis Quelle Baxi Kai Klinder NOW NIP (stationary) HMI

10 NIP Stationary I Residential Applications Target: High-efficient co-generation for residential houses Lighthouse CALLUX: Start Sept utilities, 3 appliance suppliers, science and craftsmanship Sept. 2009: 30 units by BAXI Innotechand HEXIS installed in 4 regions Budget 80 Mio for 800 units to Projects with SOFC and LT-PEM 1 Project Desulphurisation Standard Sources: E.on, E.on, Staxera, Vaillant, EnBW Kai Klinder NOW NIP (stationary) HMI

11 FCHA in Germany BAXI INNOTECH, HH 30 Beta1.5plus in CALLUX installed, base NG 1,0 kw-pem Gamma and serial components (Ballard-Stack) / pilot production Source Baxi Source NOW KK Source Baxi Kai Klinder NOW NIP (stationary) HMI

12 FCHA in Germany Ceramic Fuel Cells (CFCL) SOFC with steam reforming 1-2 kwelbase natural gas Prototypes tested, German field test starts in 2010 Production in Heinsberg(Germany, NRW) Cooperation with several European heating appliance manufactures i.e. De Diedrich, Bruns Source: CFCL, NOW Kai Klinder NOW NIP (stationary) HMI

13 FCHA in Switzerland/Germany Hexis SOFC with 1 kwel 5 Generations of stacks tested 3 small series tests since 1997 Pilot production started in 2009 Market entry in 2012 Cooperation with Hoval and Stiebel-Eltron Source Hexis Kai Klinder NOW NIP (stationary) HMI

14 FCHA in Germany Inhouse/ RBZ Glaubitz 1 st Generation with LT-PEM, Successful test with 4 kw system 2 nd Generation, Type Inhouse5000, with 5 kw in manufacturing Field test 2009 Source RBZ GmbH Kai Klinder NOW NIP (stationary) HMI

15 FCHA in Germany VAILLANT, Remscheid 60 LT-PEM FCHAs in testet 1 HT-PEM 5kWel developed, terminated In development: 1 kw-sofc for small homes Partner Staxera/FhG-IKTS Source Vaillant Group Kai Klinder NOW NIP (stationary) HMI

16 Lighthouse CALLUX Fuel cell practice-run EnBW, E.On-Ruhrgas, EWE, MVV, VNG Baxi Innotech, Hexis, Vaillant, ZSW, and others Supporting Measures Knowledge Management RCS Communication Qualification Project Management Fieldtest Fieldtest Fieldtest Fieldtest Fieldtest EnBW E.ON-RG EWE MVV VNG Installation Operation Monitoring Installation Operation Monitoring Installation Operation Monitoring Installation Operation Monitoring Installation Operation Monitoring Objectives: Market preparation of fuel cell heating systems, testing and optimisation of technology, improving framework conditions Kai Klinder NOW NIP (stationary) HMI

17 NIP Stationary I Lighthouse CALLUX Source: kumulierte Installationen Kai Klinder NOW NIP (stationary) HMI

18 CALLUX Installation examples Family home in Ötisheim (Baden-Württemberg) Day-care centre in Oberderdingen (Baden-Württemberg) Sources: CALLUX Kai Klinder NOW NIP (stationary) HMI

19 CALLUX Installation examples Family home in Mannheim (Baden-Württemberg) Family home in Müncheberg (Brandenburg) Sources: CALLUX Kai Klinder NOW NIP (stationary) HMI

20 CALLUX Installation examples Family home in Westoverledingen(Lower Saxony) Family home in Oldenburg (Lower Saxony) Sources: CALLUX Kai Klinder NOW NIP (stationary) HMI

21 CALLUX Project status Project status in April units installed in 4 regions of Germany 3 performance assessments of installed units Supporting Measures Development of qualification tools for craftsmen started First qualification tool will be published in May 2010 Supporting market research started Bids invited from third parties to develop a standardized communication interface for residential applications Kai Klinder NOW NIP (stationary) HMI

22 Stationary Industrial CHP Kai Klinder NOW NIP (stationary) HMI

23 NIP Stationary II Industrial Applications Decentralized, highly-efficient supply of power, heat and cold Application e.g. in hospitals, office-buildings, large IT infrastructures, waste-removal gasification, decentraldistrict heating, sewage gas usage and many more Lighthouse project NEEDS using biogas Sources: MTU (1,2,4), Bioptech(3) Kai Klinder NOW NIP (stationary) HMI

24 NIP Stationary II NEEDS: Supply of CO2-free energy Up to 60 high-temperature fuel cells, kw, Eta el = 47% Combined with facilities for biogas, gas scrubbing, organic-rankine(orc), energy-recovery, cooling Cooperation of plant developers and energy providers 2 MCFC Installation in preparation (Barth-1, Giessen-1), 1 MCFC (Potsdam-1, Speicherstadt) in planning Additional projects in the pipeline; however, finance crisis is a hurdle towards faster progress. Source Telekom / PASM Kai Klinder NOW NIP (stationary) HMI

25 NIP Stationary II NEEDS-Structure Dalkia and others MTU Onsite Energy and others Supporting Measures Knowledge management RCS Communication Qualification Project management Application Application Application Application Application Biogas Sewage Gas CHP Gas-Scrubbing Gasification Installation Operation Monitoring Installation Operation Monitoring Installation Operation Monitoring Installation Operation Monitoring Installation Operation Monitoring Objectives Market preparation of biogas fuel cell CHP gensets. Test and optimisation of techniques, improving framework conditions Kai Klinder NOW NIP (stationary) HMI

26 NIP Stationary III Marinal Application Source: Lürssen Kai Klinder NOW NIP (stationary) HMI

27 NIP Stationary III Marine Lighthouse e4ships Federal Ministry of Transportation, Building and Urban Affairs Emission reduction of hotel and harbour operations. Electricity, heating, cooling supply; tankinertisation. Ferry, yacht, research und trade vessels; navy vessels supposed to follow. Fuels: Sulfur-free diesel, XTL, H2. e4ships Financing M Toplaterne 2,1 SchIBZ 10,5 PaXell 13,8 HyFerry (planned) 24,9 Budget 51,3 Funding BMVBS 24,6 Sources: NOW, Calypso/Aida, e4ships, CMT Kai Klinder NOW NIP (stationary) HMI

28 NIP StationaryIII Marine e4ships-structure Aida, Beluga (BG), Calypso, Braren(BR), Meyer-Werft (MW), Lürssen(FL), Flensburger Schifffahrtsgesellschaft (FSG), ThyssenKrupp Marine Systems/Blohm + Voss (TKMS), Inven, MTU, VSM, CMT, DNV, GL andothers Toplaterne Fuels Knowledge management RCS Communication Qualification Project management PaXell Passenger ship PaXell (MW,FL,FSG) R&D, Marinisation System integration. Decentral supply on board CNG Demonstration R&D, Marinisation System integration XTL-fuel Demonstration SchIBZ (TKMS) Yacht, special ships Objectives Strengthening shipyards and operators in special market segments (cruisers, gas tanker, yachts, research boats, etc.), emission reduction, lowering energy costs, comfort Kai Klinder NOW NIP (stationary) HMI

29 NOW GmbH Nationale Organisation Wasserstoffund Brennstoffzellentechnologie Fasanenstrasse Berlin Kai Klinder Fon Cell kai.klinder@now-gmbh.de Web Vielen Dank! Merci! Bedankt! Thank You! Arigatou! Kai Klinder NOW NIP (stationary) HMI

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