Sumi Dual Mill TSX-Series

Transcription

1 TOOLING NEWS E-145 High-Efficient and High recision Tangential Shoulder Milling Sumi Dual Mill TSX-Series M K N S H

2 TSX Type l l General Features High-efficient and high precision tangential shoulder milling cutter with tangentially mounted carbide inserts. Characteristics Tough & Sharp cutting edge Tangentially mounted carbide insert design and optimized edge geometry realize extremely tough and sharp cutting action. Very accurate and excellent surface finish Thanks to newly developed fine carbide press / sintering technology and very accurate grinding technics, periphery ground inserts generate very accurate and excellent surface finish. l Wide product range 2 different insert size series, 3 chip breaker range and various carbide grade combination offers wide range of machining application. roduct Range Shell Type Shank Type Diameter Range / No of Teeth Series Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160 TSX 08000RS Standard itch TSXF 08000RS Fine itch TSX 13000RS Standard itch TSXM 13000RS Medium itch TSX 08000E Standard itch TSXF 08000E Fine itch TSX 13000E Standard itch TSXM 13000E Medium itch Shape Special TSX Mills Special orders repeater and side cutter available. 2

3 Insert Selection We have released AC100 / AC200 / AC300 grades for steel machining, / grades for stainless steel machining and / grades for cast iron machining to cover a wide range of work materials. Sumi Dual Mill Series TSX Type ISO M Finishing to Light Cut AC100 Medium Cut C AC200 AC300 C Rough to Heavy Cut Good Cutting Edge Sharpness Selection Light Cutting L Cutting Edge Strength General urpose (Standard) G Heavy Cutting High H K S C C VD C CVD Inserts R0,4 R0,8 R1,2 R1,6 R2,4 R3,2 LNEX0804 NER-L LNEX0804 NER-G LNEX1306 NER-L LNEX1306 NER-G LNEX1306 NER-H Selection Work Material L type G type H type Feature LNEX08 Cutting edge geometry Low cutting force General purpose Strong edge LNEX13 Cutting edge geometry Application Light cut, low rigidity milling and reduced burrs Main breaker for general purpose applications Roughing, heavy interrupted and hardness steel milling Suitable Applications Face milling Shoulder milling Slot milling Side face milling l = Euro stock 3

4 TSX(F) RS Body - Shell Type Rake Angle Radial Axial mm 90 b ØD b Ød a Ød 2 Ød 1 ØD c 8 Body - TSX, Standard itch ØD c ØD b L f Ød a b Ød 1 Ød 2 TSX RS ,4 5, , RS ,4 6, , RS ,4 6, ,53 Body - TSXF, Fine itch ØD c ØD b L f Ød a b Ød 1 Ød 2 TSXF08040 RS ,4 5, , RS ,4 6, , RS ,4 6, ,54 Inserts Application Stock Stock High Speed / Light Cutting General urpose Cutting Rough Cutting Coated Carbide M K M S M M M K M S M S K M M K M S S Radius AC100 AC200 AC300 LNEX NER-L 0, NER-L 0,8 LNEX NER-G 0, NER-G 0, NER-G 1, NER-G 1,6 Dimensions (mm) Dimensions (mm) rε Steel Stainless Steel Cast Iron Exotic Alloy 9,3 8,6 4,4 No. of Teeth Weight (kg) No. of Teeth Weight (kg) Recommended Cutting Conditions Min. - Optimum - Max. ISO Workmaterial Hardness Cutting Speed Feed Rate f t (mm/t) Carbon Steel Alloy Steel 180~280HB ,08-0,20-0,30 > 280HB ,08-0,20-0,30 180~280HB ,08-0,15-0,25 AC100 AC200 AC300 M Stainless Steel 220~280HB ,08-0,15-0,25 >280HB ,08-0,15-0,25 K Cast Iron Ductile Cast Iron 250HB ,08-0,20-0,30 S Exotic Material ,05-0,10-0,15 Identification Details TSX F R S Series F: Fine itch Insert Size Diameter Direction Metric Type Spare arts Screw Wrench BFTX0306I 2,0 TRDR08I l = Euro stock 4 Recommended Tightening Torque (N m)

5 TSX(M) RS Body - Shell Type Rake Angle Radial Axial mm 90 Fig. 1 ØD b Fig. 2 ØD b Fig. 3 Ød a Ød a b b b ØD b Ød a Body - TSX, Standard itch Stock Ød 2 Ød 1 ØD c ØD c ØD b L f Ød a b Ød 1 Ød 2 TSX RS ,4 5, , RS ,4 6, , RS ,4 6, , RS ,4 7, , RS ,4 8, , RS ,4 9, , RS ,4 9, ,97 3 Body - TSXM, Medium itch ØD c ØD b L f Ød a b Ød 1 Ød 2 TSXM RS ,4 5, , RS ,4 6, , RS ,4 6, , RS ,4 7, , RS ,4 8, , RS ,4 9, , RS ,4 9, ,02 3 Inserts Application Stock High Speed / Light Cutting General urpose Cutting Rough Cutting AC100 AC200 AC300 LNEX NER-L 0, NER-L 0,8 LNEX NER-G 0, NER-G 0, NER-G 1, NER-G 2, NER-G 3,2 LNEX NER-H 0, NER-H 1, NER-H 2, NER-H 3,2 Recommended Cutting Conditions 4 13 Coated Carbide M K M S M M M K M S M S K M M K M S S Radius rε Ød 1 ØD c Dimensions (mm) Dimensions (mm) Steel Stainless Steel Cast Iron Exotic Alloy 13 12,6 13 6,4 Ød 1 ØD c No. of Teeth No. of Teeth Weight (kg) Weight (kg) 13 Figure *lease use JIS B1176 hexagonal bolt (Ø80: M12x30~3, Ø100: M16x40~4) for securing Ø80 / Ø100 cutter on the arbor. Figure *lease use JIS B1176 hexagonal bolt (Ø80: M12x30~3, Ø100: M16x40~4) for securing Ø80 / Ø100 cutter on the arbor. Identification Details TSX M R S Series M: Medium itch l = Euro stock Insert Size Diameter Direction Metric Type 5 Spare arts Screw Wrench BFTX03510I 3,0 TRDR15I Recommended Tightening Torque (N m)

6 TSX(F) E Type Shank Type Rake Angle Radial Axial Sumi Dual Mill Series TSX(M) E Type 8mm H Rake Radial mm 90 Shank Type Angle Axial ØDc ØDs ØDc ØDs 8 l1 l2 13 l1 l2 Body - TSX, Standard itch Stock Dimensions (mm) No. of Weight ØDc ØDs l1 l2 Teeth (kg) TSX E l , E l , E l , E l , E l ,72 Body - TSXF, Fine itch Stock Dimensions (mm) No. of Weight ØDc ØDs l1 l2 Teeth (kg) TSXF E l , E l , E l , E l ,73 Spare arts Insert Screw Insert Wrench Applicable s Body - TSX, Standard itch Stock Dimensions (mm) No. of Weight ØDc ØDs l1 l2 Teeth (kg) TSX E l , E l , E l , E l ,81 Body - TSXM, Medium itch Stock Dimensions (mm) No. of Weight ØDc ØDs l1 l2 Teeth (kg) TSXM E l , E l , E l ,80 Identification Details TSX F E BFTX0306I TSX08016E, TSX08020E, TSXF08020E 2,0 TRDR08I BFTX0308I TSX08025E~40E, TSXF08025E~40E BFTX03510I 3,0 TRDR15I TSX13000E, TSXM13000E Series F: Fine itch M: Medium itch Insert Size Diameter Endmill Type Inserts Application Applicable s TSX(F) 08000E TSX(M) 13000E High Speed / Light Cutting General urpose Cutting Rough Cutting Inserts Coated Carbide M K M S M M M K M S M S K M M K M S S Radius AC100 AC200 AC300 LNEX NER-L 0, NER-L 0,8 LNEX NER-G 0, NER-G 0, NER-G 1, NER-G 1,6 LNEX NER-L 0, NER-L 0,8 LNEX NER-G 0, NER-G 0, NER-G 1, NER-G 2, NER-G 3,2 LNEX NER-H 0, NER-H 1, NER-H 2, NER-H 3,2 rε Steel Stainless Steel Cast Iron Exotic Alloy LNEX type LNEX type 9,3 12,6 8,6 4,4 13 6,4 Recommended Cutting Conditions 4 l = Euro stock 6 Recommended Tightening Torque (N m)

7 TSX Type Toughness TSX type has extremely stable cutting edge. Cutting Length 4 passes 8 passes 12 passes TSX Available A Breakage B Breakage Machine: : M/C BT-50, vertical TSX13100RS Work Material: Insert: Cutting Conditions: v c = 150m/min, f z = 0,6mm/t, a p = 3mm, a e = 40mm, dry C50 LNEX130608NER-G (AC200) Squareness of Machined Shoulder TSX type shows excellent squareness due to ground insert and optimized design. Surface Finish TSX type shows excellent surface roughness ,00 Total Shoulder Height (mm) A 10mm Surface Roughness (μm) 7,00 6,00 5,00 4,00 3,00 2,00 2 1, Deviation (μm) Cutting Width 0mm 0,00 TSX Comp. A Comp. B TSX Comp. A Comp. B Machine: M/C BT-50, vertical Work Material: Carbon Steel : TSX13100RS Insert: LNEX130608NER-G (AC200) Cutting Conditions: v c = 200m/min, f z = 0,2mm/t, a p = x 3passes, a e =, dry Machine: M/C BT-50, vertical Work Material: C50 : TSX13100RS Insert: LNEX130608NER-G (AC200) Cutting Conditions: v c = 200m/min, f z = 0,2mm/t, a p = 3mm, a e = 60mm, dry Application Examples Material: 42CrMo4 TSXM 13050RS - Material: 42CrMo4 TSXF 08020E - - AC200 - Ø750mm Diameter Diameter ,25 0,18 0,05 0,05 8,6 8,6 8,0 8,0 6,35 6,35 0,64 0,64 Air Air Accuracy 25μm 76μm Accuracy 220pcs 135pcs Machine arts TSX shows better wall accuracy. Machine arts TSX shows better wall accuracy. Cutting time is shortened. 7

8 TSX Type Application Examples Material: 25CrMo4 Ring Diameter Accuracy TSXM 13080RS - Material: GGG (32HRC) TSXM 13040RS - AC H Diameter ,19 0,22 0,10 0,07 3,8 3,8 max. 8,0 max. 8,0 50,0 50, Air Air 100pcs 30pcs Accuracy 1000pcs 800pcs Achieving 25% longer tool life. Achieving 3,3 x longer tool life. Less attached insert & twice Shift Forge corner. Material: GGG Diameter Accuracy TSXM 13050RS ,13 0,13 1,0 1,0 28,0 28,0 Dry Dry Material: GGG-40,3 560mm 560mm TSXM 13100RS - AC200 - Diameter ,26 0,08 4,0 x 4passes 2,5 x 7passes 80,0 80,0 236pcs 180pcs Accuracy 1pc 1pc Housing Achieving 30% longer tool life. Machine arts Achieving 3x high efficiency. (Germany) SUMITOMO ELECTRIC Hartmetall GmbH Konrad-Zuse-Straße 9, Willich Tel. +49(0) , Fax +49(0) Info@.com (UK and Ireland) SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, rinces Risborough Buckinghamshire H27 9W, UK Tel. +44(0) , Fax: +44(0) SalesUK@sumitomotool.com E /17-MD-LU 8