DAJA. Contents. Description Page Description Page. Lok to Male Thread. Introduction. Technical Specifications. (MC) Male Connector
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2 Contents Description Page Description Page Introduction 0 Lok to Male 2 Technical Specifications How to Order lokdj Compression Fittings (UU) Union (CU) Conversion Union (RU) Conversion Union (BHU) Bulkhead Union (MC) Male Connector (BHMC) Bulkhead Male Connector (ME) Male Elbow Lok to Female (FC) Female Connector (UE) Union Elbow 09 (NT) Nut 7 (RE) Reducing Elbow 0 (FF) Front Ferrule (UT) Union Tee 0 (BF,BF) Back Ferrule 9 (RUT) Reducing Union Tee (FS) Ferrule SET Package 9 (PL) Plug 20 (CP) Cap Assembly 20
3 Introduction lokdj Compression Fittings are the products developed and manufactured by Tachia Yung Ho Machine Industry Co., Ltd, carrying quality brand name. It is a reliable and leakage free conjunction system offering quick connection, repeatable use of tubing components, variety of selection of the connection type for converting one system to another, high quality and reliable sealing performance. Technical Specifications The lokdj Compression Fittings is designed having four precision machined parts offering a leakproof and quick on site setup performance for meeting the requirement in the application of high pressure vacuum and vibration working environment. 4 lokdj back ferrule is harden heat treatment 2 lokdj fitting body Specific name as below is introduced and explained for your reference. Manufacturer:Tachia Yung Ho Machine Industry Co., Ltd. (Taiwan) :Brand name of the product manufactured by Ultra High Purity Business Division (UHP) lokdj :Instrumentation fittings product, promoted by brand, manufactured by Tachia Yung Ho Machine Industry Co., Ltd. Flexibility In Connection: lokdj Compression Fittings offer a variety of selection for converting one piping system to another as below. clamping point 2 silver plated hexnut prevent gall while tightening 3 lokdj front ferrule offers pressure sealing effect clamping point tube is placed by touching to the wall of lokdj fitting body lok type union to lok type union conjunction lok type union to thread type conjunction lok type union to buttwelding type conjunction (upon request) lok type union to ISOCF flange (upon request) lok type union to Face Seal system fittings (upon request) Clamping poing 2 Clamping poing The lokdj Compression Fittings consist four precision machined parts as below. These twoferrules are designed to perform clamping and sealing by a compression effect on the pipe with main body of the lokdj. It is named two ferrules type or compression instrumentation fittings. ()SS 3 silver plated hex nut (2)SS 3 lokdj fitting body (3)SS 3 front ferrule (4)SS 3 back ferrule with harden treatment 2
4 Assembly lokdj. lokdj Compression Fittings are manufactured and ready for immediate use. To insert the straight tube into lokdj fitting body until it has contacted the bottom of lokdj fitting body. 2.To tighten the lokdj fitting body through two nuts by finger firstly. 3. It is suggested to mark a reference line on nut and lokdj fitting body for helping counting the number of the turns. Then, one spanner can be used to hold lokdj hex nut on fitting body in position against another spanner holding on freehex nut. 4. The second spanner can turn freehex nut additionally turns to tighten whole set of lokdj fitting. For / to 3/ lok DJ, only turn from finger tight in necessary. For to, turns from finger tight is necessary. Primary Material lokdj Compression Fittings uses Type 3 stainless steel carrying international standard code of ASME SA479 and ASMESA2. lokdj Compression Instrumentation Fittings are manufactured in accordance to ISO quality control system. All products are documented with chemical composition, mechanical property and heat number for quality traceable availability. Typical Raw Material Specifications Basic Fitting Material Stainless Steel (Type 3) Bar Stock ASMESA479, Type 3SS BS970 3S3 Din 440 Forging ASMESA2 3 BS970 3S3 DIN 440 Compatible Tubing Specification ASMESA23 ASTMA23 ASTMA249 ASTMA29 ASTMA270 MIL T504 MIL T50 Remake lokdj.lokdj fitting can be disconnected and rebuilt repeatedly for several times without loss of its leaktight performace. Before disassembly, a reference line mark can be made across of the Nut and the Fitting Body. 2. After completion of disassembly of the lokdj fittings, the Nut and two Ferrules are seated on tubing. 3. To remake the assembly, it can preassemble the Nut with the Fitting Body by fingers. Then, to use wrenches to tighten the Nut and Fitting Body to the position where line marks meet to each other. 4. A slightly rise in torque can be applied on wrenches to tighten the Nut and Fitting Body. How to Order lokdj Compression Fittings Example: RU4B(For ) RU Reducing Union Fractional tube end dimension is OD 4 Fractional tube end dimension is OD 3 Stainless Steel, B: BA finish, 0Ra H H or blank: degreasing Matching Tubing lokdj Compression Fittings is fabricated by 3 stainless steel. It is recommended to work with 3L or 304L tubingdj for a reliable sealing effect, without leakage problem. Specifcation of TubingDJ (fractional system) Tubing Nominal Min. all Thickness Hardness HV
5 Demonstration of Part Number Product Category Description Product Code BA 0Ra Finish or Mill Finish Union UU UUB Conversion Union CU CUM32B Reducing Union RU RU2B Bulkhead Union BHU BHUB Union Elbow UE UEB Reducing Elbow RE RE32B Union Tee UT UTB Reducing Union Tee RUT RUT442B Male Connector MC MC24RB Lok to Male Bulkhead Male Connector BHMC BHMC32NB Male Elbow ME ME2NB Lok to Female Female Connector FC FC34NB Explanation : Size : and pipe thread sizes are designed by the number of sixteenths of an inch (i.e. tube = / = ) ; (i.e. pipe thread = 4/ =4). Type : A combination of letters are used to designate the type of fittings. (i.e. UT = Union Tee, FC = Female Connector, etc.) See the visual index for fittings types. Special Fittings : If there is any question as to the fitting desired, particularly for special fitting configurations, it is suggested that a customer print be submitted with the fitting request for quote. lokdj Compression Fittings can be ordered by part number listed in this catalog. UHP Cleaning and Packaging : lokdj with last code of U is processed UHP cleaning and packaging for immediately use in high purity gas piping. Pressure Rating Designation All technical data shown on this catalogue is for the temperature ranging from (25 to 3 ). Material Designation Nut NT NT4S Front Ferrule FF FF2B Back Ferrule BF,BF BF2B Ferrule SET Package FS FS2B Plug PL PL4S Cap Assembly CP CP4S Designator Material Specification L 3 Stainless Steel 3L Stainless Steel Bar stock meets the standard of ASTM A27, ASME SA479, EN.440. Forged body meets the standard of ASTM A2, ASME SA2, EN.440. Bar stock meets the standard of ASTM A27, ASME SA479, EN Forged body meets the standard of ASTM A2, ASME SA2, EN Surface Roughness Designation (etted Area) Designator Process Description Specification B (option) BA surface roughness equivalent Ra0µin (Ra 0.25µm) M Machining Raµin (Ra 0.4µm) Product Category Lok to Lok Unions Description Code Union UU UUB Conversion Union CU CUM32B Reducing Union RU RU2B Bulkhead Union BHU BHUB Union Elbow UE UEB Reducing Elbow RE RE32B Union Tee UT UTB Reducing Union Tee RUT RUT442B Size Size 2 Size 3 (in.) (mm) (in.) (mm) (in.) 4= = = 0= 2= = M= M= M0=0 M2=2 4= = = 0= 2= = M= M= M0=0 M2=2 4= = = 0= 2= = Material =3 L=3L Inner Surface Quality B=BA finish, Ra 0(0.25µm) M=Machining, Ra (0.4µm) Cleaning H: degreasing U: UHP Cleaning Designation Designator Designation Specification H Degreasing and RO water rinsing spec, SOP5 U UHP cleaning and DI water rinsing spec, SOP57 Note: U, UHP cleaning and DI water rinsing is option. 5
6 (UU) Union (CU) Conversion Union For metric tube Metric to Inch UU4 UU UU UU0 UU2 UU Note: () A and C dimensions are typical fingertight. (UU) Union For metric tube A C D / 5/ / SC4 SC SC 0SC0 2SC2 SC CUM2 CUM4 CUM CUM4 CUM CUM CUM0 CUM02 CUM2 CUM2 T mm T 2 inch / A C C 2 D s, mm M02 M04 M0 M04 M0 M0 0M0 0M02 2M0 2M0 MCU2 MCU4 MCU MCU4 MCU MCU M0CU M0CU2 M2CU M2CU Note: () A, C and C2 dimensions are typical fingertight. (RU) Reducing Union A C D Note: () A and C dimensions are typical fingertight. Color Coding For Quickly recognition, table heads are highlighted with different black color. Fractional Metric UUM UUM UUM0 UUM s, mm M0 M0 0M0 2M0 SCM SCM SCM0 SCM2 RU4 RU4 RU RU0 RU0 RU24 RU2 RU2 RU20 RU RU2 T T 2 A C C 2 D / 3/ 5/ 5/ / / / / RU4 RU4 RU 0RU 0RU 2RU4 2RU 2RU 2RU0 RU RU2 Note: () A, C and C2 dimensions are typical fingertight. 7
7 (BHU) Bulkhead Union (RE) Reducing Elbow s A C C 2 D L L 2 B head Hole Drill Size Max B head Thick T T 2 C C 2 L L 2 BHU4 BHU BHU BHU0 BHU2 BHU Note: () For reducer sizes call out short end first. (2) A, C and C2 dimensions are typical fingertight / / 3/ 29/4 37/4 49/4 57/4 /4 2/4 7/32 9/ 9/32 9/32 25/32 5/ (3) s for reference only, subject to change. Note: () C dimension is typical fingertight. 4BC4 BC BC 0BC0 2BC2 BC RE4 RE4 RE RE0 RE0 RE24 RE2 RE2 RE RE / 3/ / / / 5/ ELZ 4 ELZ ELZ 0 ELZ 0 ELZ 24 ELZ 2 ELZ 2 ELZ ELZ 2 ELZ (UE) Union Elbow (UT) Union Tee UE4 UE UE UE0 UE2 UE Note: () C dimension is typical fingertight. C D / / EE4 EE EE 0EE0 2EE2 EE UT4 UT UT UT0 UT2 UT A C L Note: () A and C dimensions are typical fingertight. 3/ / ET4 ET ET 0ET0 2ET2 ET 9 0
8 (RUT) Reducing Union Tee Lok to Male Product Category Lok to Male Description Code Male Connector MC MC24RB Bulkhead Male Connector BHMC BHMC32NB RUT4 RUT4 RUT44 RUT RUT4 RUT RUT4 RUT RUT44 RUT00 RUT00 RUT0 RUT0 RUT0 RUT0 RUT220 RUT22 RUT22 RUT224 RUT200 RUT2 RUT2 RUT20 RUT20 RUT2 RUT2 RUT0 RUT RUT RUT4 RUT2 RUT20 RUT2 RUT0 RUT RUT RUT RUT4 RUT T T 2 T 3 s A C C 2 C 3 L L 2 L / 3/ 3/ 3/ 3/ 3/ / / / / / / / / / / 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/ JLZ 4 JLZ 44 JLZ JLZ 4 JLZ JLZ 4 JLZ JLZ 44 JLZ 00 JLZ 00 JLZ 0 JLZ 0 JLZ 0 JLZ 0 JLZ 220 JLZ 22 JLZ 22 JLZ 224 JLZ 200 JLZ 2 JLZ 2 JLZ 20 JLZ 20 JLZ 2 JLZ 2 JLZ 0 JLZ JLZ JLZ 4 JLZ 2 JLZ 20 JLZ 2 JLZ 0 JLZ JLZ JLZ JLZ 4 JLZ JLZ Lok to Male (MC) Male Connector BSPP thread MC42R MC44R MC4R MC4R MC2R MC4R MCR MCR MC4R MCR MCR MC2R MC22R MCR MCR Thermocouple Male Connector TMC TMC44NB Male Elbow ME ME2NB (in.) 4= = = 0= 2= = Size BSPP / / (mm) M= M= M0=0 M2=2 Spec.2 N=NPT thread 2N=/ 4N= N= N= 2N= N= R=BSPP thread K=PT or BSPT thread A C D R X Material =3 L=3L 9/ / / 3/ / / Bore Inner Surface Quality B=BA finish, Ra0 (0.25µm) M=Machining, Ra (0.4µm) 4002RS 4004RS 400RS 400RS 002RS 004RS 00RS 00RS 04RS 0RS 0RS 20RS 202RS 0RS 0RS Cleaning H: degreasing U: UHP 4MSC2R 4MSC4R 4MSCR 4MSCR NSC2R MSC4R MSCR MSCR MSC4R MSCR MSCR 2MSCR 2MSC2R MSCR MSCR Note: () C dimensions are typical fingertight. Note: () A and C dimensions are typical fingertight. 2
9 Lok to Male (MC) Male Connector NPT thread (BHMC) Bulkhead Male Connector NPT thread Lok to Male NPT s A C D R NPT s A C D L R MC42N MC44N MC4N MC4N MC42N MC2N MC4N MCN MCN MC2N MC2N MC4N MCN MCN MC2N MCN MC0N MC0N MC02N MC2N MC22N MC2N MCN MC2N MCN / / / / / / / / 3/ 3/ 3/ / 5/ 5/ / / / MSC2N 4MSC4N 4MSCN 4MSCN 4MSC2N MSC2N MSC4N MSCN MSCN MSC2N MSC2N MSC4N MSCN MSCN MSC2N MSCN 0MSCN 0MSCN 0MSC2N 2MSCN 2MSC2N 2MSCN MSCN MSC2N MSCN BHMC42N BHMC44N BHMC4N BHMC4N BHMC2N BHMC4N BHMCN BHMCN BHMC4N BHMCN BHMCN BHMC2N BHMC0N BHMC0N BHMC2N BHMC22N BHMC2N BHMCN / / Note: () A and C dimensions are typical fingertight. (2) PT and BSPP thread are available upon request. (3) s for reference only, subject to change / 5/ 5/ 5/ / / / 3/ 3/ MBC2N 4MBC4N 4MBCN 4MBCN MBC2N MBC4N MBCN MBCN MBC4N MBCN MBCN MBC2N 0MBCN 0MBCN 2MBCN 2MBC2N MBC2N MBCN Note: () A and C dimensions are typical fingertight. (3) PT and BSPT thread are available upon request. 3 4
10 Lok to Male (ME) Male Elbow NPT thread Lok to Female Product Category Lok to Female Description Code Female Connector FC FC34NB ME42N ME44N ME4N ME4N ME2N ME4N MEN MEN ME2N ME4N MEN MEN ME2N ME0N ME0N ME02N ME2N ME22N ME2N MEN NPT / / Note: () C dimensions is typical fingertight. s C H L R / 4/ / 3/ 3/ / / / / MSEL2N 4MSEL4N 4MSELN 4MSELN MSEL2N MSEL4N MSELN MSELN MSEL2N MSEL4N MSELN MSELN MSEL2N 0MSELN 0MSELN 0MSEL2N 2MSELN 2MSEL2N MSEL2N MSELN Lok to Female (FC) Female Connector NPT female thread FC42N FC44N FC4N FC4N FC2N FC4N FCN FCN FC2N FC4N FCN FCN FC2N FC0N FC0N FC02N FC2N FC22N FC2N FCN Size NPT Size (in.) (mm) (in.) 4= = = 0= 2= = M= M= M0=0 M2=2 NPT / / 2N=/ 4N= N= N= 2N= N= BSPP Size (in.) 4R= R= R= s A C D Material Inner Surface Quality Cleaning =3 L=3L / / / 3/ / 5/ / / B=BA finish, Ra0 (0.25µm) M=Machining, Ra (0.4µm) H: degreasing U: UHP 4FSC2N 4FSC4N 4FSCN 4FSCN FSC2N FSC4N FSCN FSCN FSC2N FSC4N FSCN FSCN FSC2N 0FSCN 0FSCN 0FSC2N 2FSCN 2FSC2N FSC2N FSCN Note: () A and C dimensions are typical fingertight. 5
11 Product Category Description Code (NT) NUT For metric tube Nut NT NT4S Front Ferrule FF FF2B Back Ferrule BF BF2B Ferrule SET Package FS FS2B Plug PL PL4S Cap Assembly CP CP4S Size (in.) 4= = = 0= 2= = (mm) M= M= M0=0 M2=2 Material =3 L=3L Inner Surface Quality B=BA finish, Ra0 M=Mill finish S=Silver Plated Cleaning H: degreasing U: UHP NTM NTM NTM0 NTM2 0 2 Note: s for reference only, subject to change. A s, mm M2 M2 0M2 2M2 NUM NUM NUM0 NUM2 (NT) NUT (FF) Front Ferrule s, in A s, in (FF) Front Ferrule For metric tube FF4 FF FF FF0 FF2 FF FF4 FF FF 0FF0 2FF2 FF NT4 NT NT NT0 NT2 NT / / / NU4 NU NU 0NU0 2NU2 NU FFM FFM FFM0 FFM2 0 2 s, mm M3 M3 0M3 2M3 FFM FFM FFM0 FFM2 Note: () This will minimize the effort required to assemble the fitting properly. 7
12 (BF,BF) Back Ferrule (PL) Plug s, in BF4 BF BF BF0 BF2 BF BF4 BF BF 0BF0 2BF2 BF A (BF,BF) Back Ferrule For metric tube BFM BFM BFM0 BFM2 0 2 s, mm M4 M4 0M4 2M4 BFM BFM BFM0 BFM2 PL4 PL PL PL0 PL2 PL 7/20 9/ / / / / Note: s for reference only, subject to change. 400P 00P 0P 00P 20P 0P 4BLP4 BLP BLP 0BLP0 2BLP2 BLP Note: For stainless steel, size mm25mm are harden treatment ferrules. How to Assemble (FS) Ferrule SET Package rench tighten only turn from finger tight position. Assembly includes machined ferrule with lock ring. For metric tube 0set per package (0pc front ferrule+0pc back ferrule) (CP) Cap Assembly s, in FS4 FS FS FS0 FS2 FS FSM FSM FSM0 FSM2 0 2 s, mm CP4 CP CP CP0 CP2 CP A C.05 3/ 5/ / 400C 00C 0C 00C 20C 0C 4BLEN4 BLEN BLEN 0BLEN0 2BLEN2 BLEN Note: () A and C dimensions are typical fingertight. 9 20
13 MEMO
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