[-]GPH. CATALOG TAB - Gas Furnaces

Transcription

1 [-]GPH PARTS LIST Upflow/Horizontal Gas Furnace SIZES: SERIES: H Publication Date: January, 2003 Form No: CATALOG TAB - Gas Furnaces

2 TABLE OF CONTENTS Notes Model Number Explanation Page 2 Page 3 Serial Number Explanation Page 3 Exploded View Page 4 Panels & Burner, Blower Page 5-6 Electric, Heat Exchanger & Misc. Page 7-8 Gas Controls Page 9 Ordering Instructions: ORDERING, STOCKING AND NOTE EXPLANATIONS When ordering a replacement part, be sure to read all notes and symbol notations on the parts list. In some cases, it is necessary to determine the unit style number and/or serial number in addition to the model number before selecting a replacement part. When ordering painted cabinet parts, the order must specify unit model number, serial number, and paint color. Also, your order can be processed more rapidly if you show the part number and description. Once the product is out of current production, price and availability will vary. Replacement Parts Stocking Information: As a general rule, most parts are in stock or have a short order period as long as the product is in current production. Once the product is out of current production price and availability will vary. Note Explanation: np = This part is not shown in exploded view. [no picture] dna = Does not apply Page 2 of 8

3 MODEL NUMBER EXPLANATION [-] G P H E A U E R (1) (2) (3) (4) (5) (6) (7) (8) (9) (1) TRADEBRAND IDENTIFICATION (6) VARIATIONS A = Standard Cabinet (2) MODEL B = Wide Cabinet G = GAS FURNACE (3) TYPE (7) BLOWER DESIGNATION P = Upflow/Horizontal U = 11 x 6 (4) DESIGN SERIES / VARIATION M = 11 x 7 R = 11 x 10 (5) HEATING INPUT DESIGNATION Electric Ignition Input BTU/HR (8) AIRFLOW 04E/N = 45,000 E = CFM 05E/N = 50,000 G = CFM 06E/N = 65,000 J = CFM 07E/N = 75,000 K = CFM 10E/N = 100,000 M = CFM 12E/N = 125,000 N = CFM 15E/N = 150,000 S = CFM (E = Hot Surface Ignition) (N = Nox) (9) FUEL DESIGNATION B = Canadian Furnace - Natural Gas S = U.S. Furnace - Natural Gas SERIAL NUMBER EXPLANATION D C 5 D F (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (1) TYPE OF GAS CONTROL USED ON UNIT (2) LIMIT CONTROL BR = HW VR8205H w/hw S9201A-1010 H.S.I. 5 = T.O.D. OR SENSORS & SWITCH LIMIT CONTROL. BS = HW VR8205H w/hs 1012-SERIES H.S.I. CE = HW VR8205H w/utec 1012-SERIES H.S.I. (3) BLOWER CV = HW VR8205H w/hs H.S.I. & R/SENSOR D = Direct Drive CW = HW VR8205 w/hw S9201A-1028 H.S.I. W/LVD & R/SENSOR CY = HW VR8205H w/utec H.S.I. & R/SENSOR (4) HEATING ELEMENT DA = WR 36E w/hw S9201A-1028 H.S.I. & R/SENSOR 3 = ALUMINIZED DB = WR 36E w/hamilton H.S.I & R/SENSOR DC = HW 8205H w/hwl S9201E2001 H.S.I. & R/SENSOR (5) SPECIAL AREA REQUIREMENT DF = HW 8205H w/utec H.S.I. & R/SENSOR 0 = No Area Requirement DG = WR 36E w/utec H.S.I. & R/SENSOR DH = WR 36E w/hw S9201E-2001 H.S.I. & R/SENSOR (6) MOTOR HORSEPOWER EF = HW 8205H/WR 50A62-101C (768A-3) H.S.I. 2 = 1/2 HP Motor EG = WR 36E37-214/WR 50A62-101C (768A-3) w/r/sensor 7 = 3/4 HP Motor EM = HW VR8205H8016/UTEC /ICM MOTOR/MINI IGNITOR EQ = WR 36E37-214/UTEC /ICM MOTOR/MINI IGNITOR (7) PLANT EU = WR 36E23-202/HW S96201E2001 (H.S.I.) F = Fort Smith, AR EV = WR 36E23-202/UTEC (H.S.I.) M = Milledgeville, GA FD = HW 8205H/UTEC (DIRECT SPARK INGITION) FE = HW 8205H/JOHNSON G961DAJ-2401 (D.S.I.) (8) WEEK FF = WR 36E37-214/UTEC (D.S.I.) FG = WR 36E37-214/JOHNSON G961DAJ-2401 (D.S.I) (9) YEAR (10) PRODUCTION NUMBER: Starts with and runs through 99999, then starts with Page 3 of 12

4 EXPLODED VIEW [-]GPH Page 4 of 12

5 NO. MODEL [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH HEATING CAPACITY VARIATION A A B A A A B BLOWER DESIGNATION U U M U M U R AIRFLOW S E K E G E K PANELS & SHEET METAL PARTS 1 JACKET AS AS AS AS AS AS AS TOP PLATE AE AE AE AE AE AE AE BLOWER/FILTER DOOR AS AS AS AS AS AS AS BURNER COMPARTMENT DOOR AE AE AE AE AE AE AE np PLUG BUTTON w/recessed type head np CONTROL MOUNTING PLATE AE AE AE AE AE AE AE CONTROL BOX np CONTROL BOX COVER AE AE AE AE AE AE AE np JUNCTION BOX AE AE AE AE AE AE AE np JUNCTION BOX COVER AE AE AE AE AE AE AE np CHOKE PLATE FACTOR dna dna dna dna dna BURNER / MANIFOLD GROUP -- BEFORE 03/01/97 6 BURNER (2) (2) (2) (3) (3) (3) (3) 7 NOX BURNER INSERT AE AE AE AE AE AE AE np NOX BURNER RETAINER ROD AE AE AE AE AE AE AE np BURNER SUPPORT AE AE AE AE AE AE AE BURNER SUPPORT BRACKET AE AE AE AE AE AE AE MANIFOLD w/o ORIFICE AS AS AS AS AS AS AS np BURNER ORIFICE (Natural) below: U.S. MODELS ' and CANADIAN MODELS ' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS ' ELEVATION ' ELEVATION np LP CONVERSION KIT (U.S. Models) FP-01 FP-01 FP-01 FP-01 FP-01 FP-01 FP-01 LP CONVERSION KIT (Canadian Models) FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 BURNER / MANIFOLD GROUP -- AFTER 03/01/97 6 BURNER ASSEMBLY AS AS AS AS AS AS AS np BURNER SUPPORT AE AE AE AE AE AE AE BURNER SUPPORT BRACKET AE AE AE AE AE AE AE MANIFOLD w/o ORIFICE AS AS AS AS AS AS AS np BURNER ORIFICE (Natural) below: U.S. MODELS ' & CANADIAN MODELS ' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS ' ELEVATION ' ELEVATION np LP CONVERSION KIT (U.S. Models) FP-01 FP-01 FP-01 FP-01 FP-01 FP-01 FP-01 LP CONVERSION KIT (Canadian Models) FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 ELECTRIC GROUP 10 PRESSURE SWITCH * (see warning) DOOR SWITCH - Push Button LIMIT CONTROL (exposed) (qty 3) LIMIT CONTROL np LIMIT CONTROL (w/heater) ROLLOUT SWITCH BRACKET AE AE AE AE AE AE AE TRANSFORMER w/fuse np TRANSFORMER FUSE (small fuse) 9/16" np TRANSFORMER FUSE (large fuse) 1 9/16" INDUCER MOTOR * (see warning) *WARNING: [-]GPH-05EAUER (14" CABINET) MUST USE PRESSURE SWITCH WITH * Page 5 of 12

6 MODEL [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH HEATING CAPACITY NO. VARIATION A B B A A A BLOWER DESIGNATION M R R R R R AIRFLOW E J M J M J PANELS & SHEET METAL PARTS 1 JACKET AS AS AS AS AS AS TOP PLATE AE AE AE AE AE AE BLOWER/FILTER DOOR AS AS AS AS AS AS BURNER COMPARTMENT DOOR AE AE AE AE AE AE np PLUG BUTTON w/recessed type head np CONTROL MOUNTING PLATE AE AE AE AE AE AE CONTROL BOX np CONTROL BOX COVER AE AE AE AE AE AE np JUNCTION BOX AE AE AE AE AE AE np JUNCTION BOX COVER AE AE AE AE AE AE np CHOKE PLATE FACTOR dna dna dna dna BURNER / MANIFOLD GROUP -- PRIOR 03/01/97 6 BURNER (4) (4) (4) (5) (5) (6) 7 NOX BURNER INSERT AE AE AE AE AE AE np NOX BURNER RETAINER ROD AE AE AE AE AE AE np BURNER SUPPORT AE AE AE AE AE AE BURNER SUPPORT BRACKET AE AE AE AE AE AE MANIFOLD w/o ORIFICE AS AS AS AS AS AS np BURNER ORIFICE (Natural) below: U.S. MODELS ' & CANADIAN MODELS ' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS ' ELEVATION ' ELEVATION np LP CONVERSION KIT (U.S. Models) FP-01 FP-01 FP-01 FP-01 FP-01 FP-01 LP CONVERSION KIT (Canadian Models) FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 BURNER / MANIFOLD GROUP -- AFTER 03/01/97 6 BURNER ASSEMBLY AS AS AS AS AS AS np BURNER SUPPORT AE AE AE AE AE AE BURNER SUPPORT BRACKET AE AE AE AE AE AE MANIFOLD w/o ORIFICE AS AS AS AS AS AS np BURNER ORIFICE (Natural) below: U.S. MODELS ' & CANADIAN MODELS ' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS ' ELEVATION ' ELEVATION np LP CONVERSION KIT (U.S. Models) FP-01 FP-01 FP-01 FP-01 FP-01 FP-01 LP CONVERSION KIT (Canadian Models) FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 ELECTRIC GROUP 10 PRESSURE SWITCH DOOR SWITCH - Push Button LIMIT CONTROL (exposed) (qty 3) LIMIT CONTROL np LIMIT CONTROL (w/heater) ROLLOUT SWITCH BRACKET AE AE AE AE AE AE TRANSFORMER w/fuse np TRANSFORMER FUSE (small fuse) 9/16" np TRANSFORMER FUSE (large fuse) 1 9/16" INDUCER MOTOR of 12

7 NO. MODEL [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH HEATING CAPACITY VARIATION A A B A A A B BLOWER DESIGNATION U U M U M U R AIRFLOW S E K E G E K BLOWER GROUP 17 BLOWER ASSEMBLY AS AS AS AS AS AS AS HOUSING AS AS AS AS AS AS AS MOTOR np ECM MOTOR MODULE dna dna dna dna dna MOTOR MOUNT (4) AE AE dna AE AE AE dna np ECM MOTOR MOUNT BRACKET (4) dna dna AE dna dna dna AE np ECM MOTOR MOUNT dna dna dna dna dna WHEEL MOTOR CAPACITOR HEAT EXCHANGER GROUP 23 HEAT EXCHANGER ASSEMBLY AS AS AS AS AS AS AS np HEAT EXCHANGER BRACKET AE AE AE AE AE AE AE MISCELLANEOUS GROUP np SILICONE RUBBER TUBING np FILTER ROD SUPPORT ANGLE AE AE AE AE AE AE AE np FILTER SUPPORT ANGLE AE AE AE AE AE AE AE np FILTER RETAINER ROD FILTER - PERMANENT PLASTIC Page 7 of 12

8 NO. MODEL [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH [-]GPH HEATING CAPACITY VARIATION A B B A A A BLOWER DESIGNATION M R R R R R AIRFLOW E J M J M J BLOWER GROUP 17 BLOWER ASSEMBLY AS AS AS AS AS AS HOUSING AS AS AS AS AS AS MOTOR np ECM MOTOR MODULE dna dna dna dna 20 MOTOR MOUNT (4) AE AE dna AE dna AE np ECM MOTOR MOUNT BRACKET (4) dna dna AE dna AE dna np ECM MOTOR MOUNT dna dna dna dna 21 WHEEL MOTOR CAPACITOR HEAT EXCHANGER GROUP 23 HEAT EXCHANGER ASSEMBLY AS AS AS AS AS AS np HEAT EXCHANGER BRACKET AE AE AE AE AE AE MISCELLANEOUS GROUP np SILICONE RUBBER TUBING np FILTER ROD SUPPORT ANGLE AE AE AE AE AE AE np FILTER SUPPORT ANGLE AE AE AE AE AE AE np FILTER RETAINER ROD FILTER - PERMANENT PLASTIC of 12

9 GAS CONTROLS The Gas Controls listed below are specific to the [-]GPH Furnace NO DESCRIPTION BR BS BT CA CE CV CW 25 GAS VALVE INTEGRATED FURNACE CONTROL np FLAME SENSOR IGNITOR np IGNITOR BRACKET AE AE AE AE AE AE AE np IGNITOR SHIELD AE AE AE AE AE AE AE NO DESCRIPTION CX CY DA DB DC DF DG 25 GAS VALVE INTEGRATED FURNACE CONTROL np FLAME SENSOR IGNITOR np IGNITOR BRACKET AE AE AE AE AE AE AE np IGNITOR SHIELD AE AE AE AE AE AE AE NO DESCRIPTION DH EF EG EM EQ EU EV 25 GAS VALVE INTEGRATED FURNACE CONTROL np FLAME SENSOR IGNITOR dna dna np IGNITOR - SILICON NITRIDE dna dna dna dna dna np IGNITOR BRACKET AE AE AE dna dna AE AE np BRACKET - SILICON NITRIDE dna AE AE dna dna dna dna np IGNITOR SHIELD AE AE AE dna dna AE AE np MINI IGNITOR w/metal shield dna dna dna dna dna np MINI IGNITOR BRACKET dna dna dna AE AE dna dna NO DESCRIPTION FD FE FF FG 25 GAS VALVE INTEGRATED FURNACE CONTROL np IGNITOR - D.S np IGNITOR BRACKET - D.S. AE AE AE AE IGNITOR np IGNITOR BRACKET AE AE AE AE np IGNITOR SHIELD AE AE AE AE of 12

10 NOTES Page 10 of 12

11 NOTES Page 11 of 12

12 Printed in U.S.A. Air Conditioning Division P.O. Box Fort Smith, AR January U-03