2012 Honeywell Users Group Americas. Sustain.Ability. Rich Clark Marjorie Ochsner Extend Your Automation Investment with Hiway Migrations

Transcription

1 2012 Honeywell Users Group Americas Sustain.Ability. 1 Rich Clark Marjorie Ochsner Extend Your Automation Investment with Hiway Migrations

2 Agenda Honeywell s Support Principles & Co-existence of systems New Orion Features for Hiway Migration Hiway Migration Solutions Life Cycle Management Success Stories Summary 2

3 Honeywell s Support Principles Hiway HPM US and GUS functions Merged with Experion Station 3 Committed to Protecting Your Automation Investments

4 Technology Development in the Past - Summary 1976 TDC TDC 3000 Universal Station Classic Technology 1988 Process Manager 1996 FSC integrated in TPS/TPN 2004 Experion Station TPS 21 th Century 2007 C300 and SM integrated in EPKS 4 Technology Committed to Protecting Your Automation Investments

5 Multi-Generation Co-existence 5 Modernize Core Infrastructure with Flexible Upgrade Paths

6 Agenda Honeywell s Support Principles & Co-existence of systems New Orion Features for Hiway Migration Hiway Migration Solutions Life Cycle Management Success Stories Summary 6

7 New Data Hiway Upgrade Choice to EHPM Reduced engineering effort for migrating AMC SOPL to EHPM CL No change in Application Module resident applications No additional operator training and change of HMI layer Takes advantage of existing PMIO inventory 7 Meeting The Customer s Long-term Needs

8 New Universal Upgrade Path for Hiway Devices Basic Controller CB Extended Controller MFC AMC Universal IO 8

9 What makes it UNIVERSAL? 32 Universal Channels Each channel SOFT configurable as DI, DO, AI & AO Fully Redundancy Extended Temp. Range (-40 to +70 Deg C) Local & Remote capability Digital Input Digital Output Environmentally Hardened Analog Input Analog Output Cabinet Mounted & DIN RAIL version Universal IO Experion s Multi-Tool 9

10 Hiway Power Supply Replacement Uses the existing Series C Power Supply Replaces the existing power supply - It fits the same mounting holes - The terminal panel patterns the old power supply 10 HONEYWELL - CONFIDENTIAL File Number

11 Direct Browse of SCADA/LCN Points from CEE EST ESVT Experion Server PLC LCN C300 NIM (R) HG (R) AM HM CM/SCM /ACE SCADA tag.parameter read/write C300 or ACE initiated Hiway Device HPM LCN tag.parameter read/write C300 or ACE initiated Peer-to-Peer data exchange (CEE is Master) through direct point.parameter references for SCADA Points, TPS Points, OPC Points and DSA Points Enhances the ability to implement a phased C300 Migration 11

12 Agenda Honeywell s Support Principles & Co-existence of systems New Orion Features for Hiway Migration Hiway Migration Solutions Life Cycle Management Success Stories Summary 12

13 Goals Hiway Modernization Options Extend the life of your current controls Replicate existing capabilities Expand capabilities in a supportable system Complete replacement by a supportable system Options Upgrade US and GUS to ES-T or PCUS (Details in TPS Migration session) Incremental HMI Upgrade Incremental controller migration Migrate Strategy Retain Wiring 13

14 Wiring Kit Enables Flexible Paths for Hiway BASIC AND EXTENDED CONTROLLER C200 CHASSIS I/O HPM OR PMIO MULTI- FUNCTION CONTROLLER HL-PIU AND LL-PIU C300 SERIES C I/O ADVANCED MULTI- FUNCTION CONTROLLER 14

15 Access HART Many plants have existing HART devices connected to an Analog Input/Output Migration Kit connection to Series C HART I/O reveals HART information Enables Maintenance, Operations and Process Improvements 15

16 Automated Database Migration Service User Inputs Available as To Tool Migration Experion System Database EB Files 16 EB = Exception Build

17 Typical Hiway Mapping Algorithm for HG-CB Migration Type Point Type Algo type HG-CB - Experion REGHG-CB PIDNORM HG-CB - Experion REGHG-CB DAS HG-CB - Experion REGHG-CB PIDRATIO HG-CB - Experion REGHG-CB AUTRATIO HG-CB - Experion REGHG-CB AUTOBIAS HG-CB - Experion REGHG-CB PIDCMA HG-CB - Experion REGHG-CB PIDCM HG-CB - Experion REGHG-CB PIDSPC HG-CB - Experion REGHG-CB PIDERSQG HG-CB - Experion REGHG-CB PIDGAP HG-CB - Experion REGHG-CB LEADLAG HG-CB - Experion REGHG-CB OVERHISL HG-CB - Experion REGHG-CB OVERLOSL HG-CB - Experion REGHG-CB SUMRWMAN HG-CB - Experion REGHG-CB MULTWMAN HG-CB - Experion REGHG-CB AUTOMAN HG-CB - Experion REGHG-CB SWITCH HG-CB - Experion REGHG-CB CBSUMR HG-CB - Experion REGHG-CB MULT HG-CB - Experion REGHG-CB DIVIDR HG-CB - Experion REGHG-CB SQRT HG-CB - Experion REGHG-CB SQRTPROD HG-CB - Experion REGHG-CB SUMSQRT HG-CB - Experion REGHG-CB HISEL HG-CB - Experion REGHG-CB LOSEL Algorithm for HG-EC Migration Type Point Type Algo type HG-EC - Experion REGHG-EC PIDNORM HG-EC - Experion REGHG-EC DAS HG-EC - Experion REGHG-EC PIDRATIO HG-EC - Experion REGHG-EC AUTRATIO HG-EC - Experion REGHG-EC AUTOBIAS HG-EC - Experion REGHG-EC PIDDDC HG-EC - Experion REGHG-EC PIDDDCSP HG-EC - Experion REGHG-EC PIDGAP HG-EC - Experion REGHG-EC PIDEXFB HG-EC - Experion REGHG-EC LEADLAGS HG-EC - Experion REGHG-EC SELOVDDC HG-EC - Experion REGHG-EC SQRTPROD HG-EC - Experion REGHG-EC ECSUMR HG-EC - Experion REGHG-EC MULTDIV HG-EC - Experion REGHG-EC AUTOMAN HG-EC - Experion REGHG-EC SWITCH HG-EC - Experion REGHG-EC LEADLAGM HG-EC - Experion REGHG-EC MIDOF3 HG-EC - Experion REGHG-EC DEADTM HG-EC - Experion REGHG-EC CHARACT Algorithm for HG-MC Migration Type Point Type Algo type HG-MC - Experion REGHG-MC PIDNORM HG-MC - Experion REGHG-MC DAS HG-MC - Experion REGHG-MC PIDRATIO HG-MC - Experion REGHG-MC AUTRATIO HG-MC - Experion REGHG-MC AUTOBIAS HG-MC - Experion REGHG-MC PIDCMA HG-MC - Experion REGHG-MC PIDCM HG-MC - Experion REGHG-MC PIDSPC HG-MC - Experion REGHG-MC PIDERSQG HG-MC - Experion REGHG-MC PIDGAP HG-MC - Experion REGHG-MC LEADLAG HG-MC - Experion REGHG-MC OVERHISL HG-MC - Experion REGHG-MC OVERLOSL HG-MC - Experion REGHG-MC SUMRWMAN HG-MC - Experion REGHG-MC MULTWMAN HG-MC - Experion REGHG-MC AUTOMAN HG-MC - Experion REGHG-MC SWITCH HG-MC - Experion REGHG-MC MULT HG-MC - Experion REGHG-MC DIVIDR HG-MC - Experion REGHG-MC SQRT HG-MC - Experion REGHG-MC HISEL HG-MC - Experion REGHG-MC LOSEL HG-MC - Experion REGHG-MC CBSUMR 17

18 Agenda Honeywell s Support Principles & Co-existence of systems New Orion Features for Hiway Migration Hiway Migration Solutions Life Cycle Management Success Stories Summary 18

19 Lifecycle Management (LCM) LCM is a single, multi-year support agreement that ensures parts availability and support until a modernization occurs according to plant operating plans Predictability, with fixed pricing on spare parts, support contracts, and migration/upgrade kits Reduced risk via guaranteed maintenance Obsolescence protection Provides a path forward to the latest technology and functionality of advanced control Continuation, refresh, and migration alternatives that address your unique business and technological needs LCM combines Parts Management Parts Replacement Solution Enhancement Support Program (SESP) Migration (Kits & Enhancements) 19

20 LCM Execution Process Key Resources to Execute a LCM Customer (LCM lead) Field Service Leader Project Manager Scheduling the Implementation Annual review Quarterly status reports Flexibility Customer driven delivery schedule Annual review meeting Scope changes SESP LCM Upgrades PM Processes Team room for collection of data Internal reviews 20 LCM drives thorough planning & controlled investments

21 Agenda Honeywell s Support Principles & Co-existence of systems New Orion Features for Hiway Migration Hiway Migration Solutions Life Cycle Management Success Stories Summary 21

22 TDC 2000 Upgrade Success Roche New Jersey Increased Energy Efficiency with Power House Hiway to C300 upgrade Improved Operator Effectiveness by merging multiple platforms Retained investment in wiring Upgrade Without Revalidation 22

23 Multi-System Migration to Experion Success Borregaard Sarpsborg, Norway Migrated Hiway, Foxboro IA, Rosemount RS3, Delta V, and PLCs, Benefits Flexible, Reliable and Efficient Platform Centralized control room with common operator interface for improved effectiveness and operator confidence More accurate information for faster decision making Human Machine Interface HMI to help operators perform their jobs more efficiently and effectively 23 Phased Migration over 5 years

24 Summary Significant cost savings and productivity benefits can be gained from an intelligently designed and properly implemented system modernization strategy Honeywell can help you establish a secure path forward to current technology Knowledgeable and Experienced Global Resources Flexible and Comprehensive Migration methods, planning, implementation and support Document, Replicate, Enhance and Extend Life of Your Automation System Your best resource for migrating your plant to modern controls because when it comes to solutions, we put client needs and objectives ahead rather than a platform or approach first and we have the resources, attitude and systems to get projects done Achieve Your Goals and Requirements