Improved business and energy efficiencies through the use of innovative modelling and Asset Knowledge Management Solutions

Transcription

1 Improved business and energy efficiencies through the use of innovative modelling and Asset Knowledge Solutions Delivering Capital Expenditure efficiencies and reduced environmental impact through the use of 3D & Asset Knowledge.

2 Presenters Navitas PLM Nigel Harper Managing Director Anglian Water Services Rachel Dobson - Continuous Improvement Manager Siemens PLM Adam Summers Utilities and Infrastructure Manager Answers for the Environment - Coventry - June 200

3 Purpose of Presentation To demonstrate how Anglian Water alliance are using Siemens PLM tools to: Deliver improved efficiency of their CapEx programme Deliver robust solutions for their new assets Support their sustainability and waste reduction agenda To demonstrate how Siemen s PLM tools are used to: Save money through energy efficiency initiatives in operations Capture asset knowledge to improve operational efficiencies Better understand CO2 issues Answers for the Environment - Coventry - June 200

4 What is PLM? Product lifecycle management is an integrated, information-driven approach to all aspects of a product s or Plant s life -- from its design inception through its manufacture, deployment and maintenance, culminating in its removal from service and final disposal. University of Michigan PLM Development Consortium Page 4 Answers for the Environment - Coventry - June 200 Siemens PLM Software

5 Linking Virtual and Real Worlds Simulation/Design Configuration / Testing / Optimization Real SCADA Control / Documentation Testing (Control / Documentation) / System Status Virtual Intel P&ID Data Acquisition / Information Request

6 Typical IT Landscape Business Process and Knowledge (information silos) Answers for the Environment - Coventry - June 200

7 Typical PLM lifecycle Aero/Auto company Answers for the Environment - Coventry - June 200

8 Typical PLM lifecycle Infra / Utilities company Operate Build (incl Products & Logistics) Commission Optimise Maintain Support Design Asset Planning Decommission Replace Strategy The Asset Lifecycle Answers for the Environment - Coventry - June 200 Navitas PLM Solutions Limited Navitas PLM Solutions Limited

9 Siemens PLM Evolution Across Industries time AEROSPACE DEFENSE AUTOMOTIVE TRANSPORT MACHINERY & INDUSTRIAL PRODUCTS HIGH TECH ELECTRONICS Consumer Products. Retail & Life Sciences Energy & Utilities Answers for the Environment - Coventry - June 200

10 Siemens: Enabling High Level Utility Process Billing (ERP) Call Centre Field Operation Repair & Mnt Technical Enquiries Scheduling and Survey Contractor Scheduling Planning/Maintenance Execution Maintenance /Logistics opt Asset Register/Policy Asset Asset Register/Policy & Asset Service Event GIS SCADA Network Plant Optimisation Operation Asset Knowledge Commissioning PLC s Intelligent P&ID Pro and On-Site Assembly MCC s Planning and Execution Strategy Strategy Sensors/Loggers/Flow Operation Energy Investment Programmes Customer Supply Initiatives Refurbish ment Projects Design Validation Design Single Option Development Operational Validation Option Selection Score, Cost, evaluate Investments Strategic optimisation of investments and projects Programme Requirements Asset Creation Asset Planning

11 Rachael Dobson Alliance (Anglian Water) Some History AMP 5 Plan for Outperformance Ofwat (and AWS) are expected to set even more challenging performance targets for AMP5. AMP5 capital programme is likely to be different from AMP4. The crisis in the financial markets is likely to lead to an economic downturn in the UK and to greater competition amongst AWS s suppliers and sub-contractors. Answers for the Environment - Coventry - June 200

12 AMP 5 Business Drivers Delivering efficiency and commercial targets Whole life asset performance Customer Sustainability Health and Safety KEY DELIVERABLES Efficiency Cost base understanding Predictable cash flow RICs out-performance Operable solutions Reliable programme delivery Resilient solutions Serviceability targets delivered Effective project delivery Reduced carbon impact Optimised energy usage Waste materials re-used Accident Frequency Answers for the Environment - Coventry - June 200

13 AMP 5 Capital Delivery Opportunities (Why PLM?) AREA OPPORTUNITY % EFFICIENCY (AMP5) Commercial Total Rationalised overhead structure and removal of fee on fee. to PLM enabled areas Answers for the Environment - Coventry - June 200

14 @one & PLM Asset Creation Benefits Do it once, do it right before we build PLM enables. Integrated models Model then build : object oriented Open system Answers for the Environment - Coventry - June 200

15 @one & PLM Supporting Delivery Process Mandate Approval Commit to Design Commit to Construct Acceptance R&V 2 R&V 4 R&V 5 R&V 6 R&V 7 Stage Sub-programme definition Stage 2 Option selection Stage 3 Single option development Stage 4 Detailed Integration Stage 5 Assembly and installation Stage 6 Commissioning and handover Stage 7 Operation and maintenance Stage Enabling activities PLM enables Transparency at stage-gates Reliability & honesty Decisive process Design progress obvious Integrated teams Benefits Say what we do, do what we say visual transparency Answers for the Environment - Coventry - June 200

16 @one & PLM Product Development PLM enables Supplier integration Single source Managing process Benefits Design & engineer once repeat many times Answers for the Environment - Coventry - June 200

17 @one & PLM Supply Chain & Logistics PLM enables Supplier input & collaboration Virtual design Prod Dev process Cost & CO2 led process Innovation & Integration Accurate BoM At the right time deliveries Intelligent data Benefits Share and capture expert knowledge & innovation -- Right material,to the right place, at the right time every time

18 @one & PLM Supporting Risk & Value Process PLM enables Collaboration, visibility Stakeholder buy-in Option development Right first time Optimising value Benefits Challenging and buying in the stakeholders as we go Answers for the Environment - Coventry - June 200

19 @one & PLM Eliminating Rework PLM enables Error proofing Right first time Visual punchlists Benefits Do it once, do it right Answers for the Environment - Coventry - June 200

20 Bill of Materials For Main Model.asm File Name Internal Stair Assembly.asm End Handrail Small.par End Hand Rail.par Opposite Handrail_ _4.par Side Handrail Small.par Handrail 2_ _0.par Stair Landing 500 x 3000 x 200.par Stair flight.par Handrail.par Straight Sided Landing_ _8.par st Floor Assembly.asm Ground Floor Windows.asm 35x2035 Window.asm glass for 35 x 2035_ _3.par sash for 2035 x 35_ _2.par 2035 x 35 Frame_ _.par 035x035 Window.asm Glass for 035 x 035.par Glass for 035 x 035 window.par 035x035 Outside Frame.par Sash for 035 x 035 Window.par 2035 x 2035 Window.asm Window Sash 2.asm Glazing 2.par Window Sash 2.par Window Sash.asm Glazing.par Window Sash.par Window frame.par Single Door Assembly.asm Door Glass.par Door Leaf Frame.par Single Door Frame_ _.par Internal Walls Gr Floor 2.par Second Floor Slab.par Ground to First Columns.asm 200x400x3350 Column.par 200x200x3350 Column.par External Walls st - 2nd_ _6.par Foundations Assembly.asm Ground Beams.par Foundations.par Ground Floor Assembly.asm External Walls.par Internal Walls Gr Floor 2.par Door Assembly.asm Door Glass.par Door Leaf Frame.par Door Frame.par Base Slab.par Ground to First Columns.asm 200x400x3350 Column.par 200x200x3350 Column.par Ground Floor Windows.asm 35x2035 Window.asm glass for 35 x 2035_ _3.par sash for 2035 x 35_ _2.par 2035 x 35 Frame_ _.par 035x035 Window.asm Glass for 035 x 035.par Glass for 035 x 035 window.par 035x035 Outside Frame.par Sash for 035 x 035 Window.par 2035 x 2035 Window.asm Window Sash 2.asm Glazing 2.par Window Sash 2.par Window Sash.asm Glazing.par Window Sash.par Window frame.par Stair Assembly.asm Side Handrail Small.par End Handrail Small.par Opposite Handrail_ _4.par 250 x 250 x 3400 Column.par Roof Over Stairs.par End Hand Rail.par Stair Landing 500 x 3000 x 200.par Stair flight.par 2400 x 2400 x 200 Landing.par Handrail 2_ _0.par Handrail.par Ground to First Columns.par 2nd Floor Assembly.asm Single Door Assembly.asm Door Glass.par Door Leaf Frame.par Single Door Frame_ _.par Second Floor Slab.par Internal Walls Gr Floor 2.par Second to Roof Columns_ _0.asm 200x400x2400 Column_ _.par External Walls st to 2nd_ _8.par Ground Floor Windows.asm 35x2035 Window.asm glass for 35 x 2035_ _3.par sash for 2035 x 35_ _2.par 2035 x 35 Frame_ _.par 035x035 Window.asm Glass for 035 x 035.par Glass for 035 x 035 window.par 035x035 Outside Frame.par Sash for 035 x 035 Window.par 2035 x 2035 Window.asm Window Sash 2.asm Glazing 2.par Window Sash 2.par Window Sash.asm Glazing.par Window Sash.par Window frame.par Roof.asm Gutter3_ _25.par Roof infill.par Roof Infill 2.par Gutter 2_ _24.par Roof Part 2.par Gutter.par Roof Part 3.par Quantity Modified 2/08/ :8 0/08/2007 7:0 0/08/2007 7:0 0/08/2007 7:0 0/08/2007 7:0 0/08/2007 7:0 0/08/2007 5:44 0/08/2007 5:44 0/08/2007 7:0 2/08/ :8 2/08/ :52 /08/2007 :39 0/08/ :04 0/08/ :04 0/08/ :04 0/08/ :04 0/08/ :53 0/08/ :52 0/08/ :52 0/08/ :45 0/08/ :52 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 /08/2007 7:6 /08/2007 6:25 /08/2007 6:2 /08/2007 7:6 07/08/2007 8:44 2/08/ :52 /08/2007 5:54 0/08/2007 7:3 02/08/2007 8:9 /08/2007 7:3 2/08/ :52 0/08/ :08 3/07/ :00 2/08/ :52 /08/2007 :35 07/08/2007 8:44 /08/2007 6:25 /08/2007 6:25 /08/2007 6:2 /08/2007 6:7 02/08/2007 7:26 /08/2007 5:54 0/08/2007 7:3 02/08/2007 8:9 /08/2007 :39 0/08/ :04 0/08/ :04 0/08/ :04 0/08/ :04 0/08/ :53 0/08/ :52 0/08/ :52 0/08/ :45 0/08/ :52 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 2/08/ :52 0/08/2007 7:0 0/08/2007 7:0 0/08/2007 7:0 /08/2007 6:53 /08/2007 6:53 0/08/2007 7:0 0/08/2007 5:44 0/08/2007 5:44 0/08/2007 6:0 0/08/2007 7:0 0/08/2007 7:0 07/08/2007 8:3 2/08/ :52 /08/2007 7:6 /08/2007 6:25 /08/2007 6:2 /08/2007 7:6 2/08/ :52 07/08/2007 8:44 /08/2007 5:54 /08/2007 5:50 /08/2007 7:28 /08/2007 :39 0/08/ :04 0/08/ :04 0/08/ :04 0/08/ :04 0/08/ :53 0/08/ :52 0/08/ :52 0/08/ :45 0/08/ :52 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 08/08/2007 0:50 /08/2007 6:34 /08/2007 4:46 /08/2007 5:36 /08/2007 5:39 /08/2007 4:3 /08/2007 5:42 /08/2007 3:54 /08/2007 & PLM Reducing Embedded CO2 PLM enables CO2 tracking Standard product process Integration of requirements Interactive BoM Benefits Lowest possible embedded carbon Answers for the Environment - Coventry - June 200

21 @one & PLM Mechanised Design Benefits Reducing rework & error free design PLM enables Open access to legacy data Mechanised processes Automated as-builts Automated Laser scanning, P&IDs and GIS import Answers for the Environment - Coventry - June 200

22 @one & PLM Construction Planning PLM enables Plan before build Stakeholder buy-in Efficient delivery H&S planned visually Benefits Ensuring reliable, efficient, lean delivery planned pre-site Answers for the Environment - Coventry - June 200

23 @one & PLM Single Version of the Truth Facility/Infrastructure Version Assembly (Asset) CAD Drawings Simulation Engineering Changes Workflow Processes Equip. Procedures Testing Procedures Design Specs Single view Easy retrieval Information relationships Version control Access security Audit Tracking Process control Collaborate with Partners/Suppliers Component (Asset) Facility Docs Docs CAD Visualization Quality Docs Customer Reqt s Industry Standards Test Results General Docs PLM enables Controlled data Compliance All stakeholder access Accurate data Benefits All asset data based around a 3D model in one place available to all Answers for the Environment - Coventry - June 200

24 AMP 5 Capital Delivery Opportunities (Why PLM?) AREA OPPORTUNITY % EFFICIENCY (AMP5) Commercial Total Rationalised overhead structure and removal of fee on fee. to PLM enabled areas Answers for the Environment - Coventry - June 200

25 PLM Strategic Investment Optimisation Planning and Execution Strategy Where should we put our investment? Strategy Score, Cost, evaluate Investments Strategic optimisation of investments and projects Energy Programme Requirements PLM enables Team to assess, rank & manage the investment decision process Decision trade-offs between performance and sustainability etc Portfolio management Real-time project status Benefits Save time & money, increase transparency and make better decisions Answers for the Environment - Coventry - June 200

26 Asset Knowledge Navigation Planning/Maintenance Execution Maintenance/ Logistics opt Asset Register/Policy Asset Network Plant Operation Optimisation Asset Knowledge GIS SCADA Commissioning PLC s MCC s Sensors/Loggers/Flow Operation Energy PLM enables: Transparency across process / gateways Traceable decision making Clear hand-off asset creation > Ops Single source of data Ops have clear visibility of build data Benefits Single source of the truth, available to all Answers for the Environment - Coventry - June 200

27 Operator Training Planning/Maintenance Execution Maintenance/ Logistics opt Asset Register/Policy Asset Network Plant Operation Optimisation Asset Knowledge GIS SCADA Commissioning PLC s MCC s Sensors/Loggers/Flow Operation Energy PLM enables: Jack ergonomically accurate training material for Ops H&S scenario planning What-if scenarios Benefits Simulate real world scenarios virtually Answers for the Environment - Coventry - June 200

28 Operational Optimisation Planning/Maintenance Execution Maintenance/ Logistics opt Asset Register/Policy Asset Process & Resource Optimisation People/Resources Transport Logistics GIS SCADA PLC s MCC s Network Plant Operation Optimisation Asset Knowledge Commissioning Sensors/Loggers/Flow Water Network Modelling Building block library Pumping regimes Energy /cost optimisation New demand scenarios SCADA OPC interface Bi-directional data flow Virtual commissioning Operation Energy Benefits Simulate complex real world scenarios virtually & simply Answers for the Environment - Coventry - June 200 PLM Simulation enables: Use of existing & real time operational data to run simple or complex scenarios Multiple inputs, multiple prioritised outputs Energy cost saving CO2 monitoring/trade offs

29 Commissioning Planning/Maintenance Execution Maintenance/ Logistics opt Asset Register/Policy Asset Plant Layout GIS SCADA Network Plant Operation Optimisation Asset Knowledge Commissioning PLC s MCC s Sensors/Loggers/Flow Operation Energy Simulation PLC PLM enables: Virtual commissioning. Reduced ramp up time Error detection in PLC coding Reduced training costs Sensitivity analysis Operational optimisation Simulate scenarios Plan for infrequent events Benefits Bring your assets online quickly & right first time

30 Predictive Maintenance Call Centre Field Operation Repair & Mnt Scheduling and Survey Contractor Scheduling Planning/Maintenance Execution Asset Register/Policy Asset Asset Register/Policy & Asset Service Event PLM enables: Gathering of real-time data from multiple systems: SCADA Maintenance records SAP Integration Trends/analysis against historic Operational experience Benefits Plan for maintenance not reaction Run rule based simulation to scenario plan predictive maintenance needs

31 Mechanise the Maintenance Process Call Centre Field Operation Repair & Mnt Scheduling and Survey Contractor Scheduling Planning/Maintenance Execution Asset Register/Policy Asset Asset Register/Policy & Asset Service Event PLM enables: Taking multiple inputs eg: Scheduling metrics HR skills sets Programmes Process step times & Optimising for multiple scenarios: Bottleneck analysis Critical resource savings Benefits Plan for maintenance not reaction

32 Siemens: Enabling High Level Utility Process Billing (ERP) Call Centre Field Operation Repair & Mnt Technical Enquiries Scheduling and Survey Contractor Scheduling Planning/Maintenance Execution Maintenance /Logistics opt Asset Register/Policy Asset Asset Register/Policy & Asset Service Event GIS SCADA Network Plant Optimisation Operation Asset Knowledge Commissioning PLC s Intelligent P&ID Pro and On-Site Assembly MCC s Planning and Execution Strategy Strategy Sensors/Loggers/Flow Operation Energy Investment Programmes Customer Supply Initiatives Refurbish ment Projects Design Validation Design Single Option Development Operational Validation Option Selection Score, Cost, evaluate Investments Strategic optimisation of investments and projects Programme Requirements Asset Creation Asset Planning

33 Why PLM for Infrastructure & Utilities? Proven : PLM is robust technology providing a platform for major performance improvement for other industries eg A&D, Auto and High Tech. Scalable, Flexible & Open: Can be deployed in phased approach against measured business benefits Will compliment existing business systems with interoperability Out of the Box: Integrated suite of modular solutions with core standard industry capabilities Enabler for Asset Knowledge: Collate existing Asset Knowledge and capture during Capital improvement projects to improve operational efficiencies

34 Q&A.. Answers for the Environment - Coventry - June 200

35 Thank You Adam Summers Utilities & Infrastructure Manager Siemens PLM Knoll Road Camberley GU5 3SY Phone: Fax: Mobile: Siemens AG, 2009 All Rights Reserved