Technology & Solutions Portfolio

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Shonda Ferguson
5 years ago
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1 Technology & Solutions Portfolio An automated intuitive tool for designers to accurately predict the manufacturability of models An extensible - customizable framework to enable consumption of 3D data A lightweight intuitive collaboration tool for 3D models An automated intuitive CAM solution designed to maximize machining productivity A tool designed to automate the extraction of feature intelligence from models V5-xPDM Gateway Process based Enterprise solution to intergrade Design and Engineering Streams Manufacturing Gateway Process based Enterprise solution to intergrade Engineering and Manufacturing Streams Integrated, automated and easy-to-use thickness checker for models MBEWEb Joint solution developed with Anark to re-purpose 3D data for downstream usage Fast, flexible and easy-to-integrate true shape nesting libraries designed to maximize raw material utilization Hub based solution to exchange data between OEMS, Partners, JVs and Key Suppliers Design Validation, Reuse and Productivity Improvement Solutions Multi-Platform & Multi-CAD Viewing and Collaboration Solutions CNC Machining Solutions, Process Automation and Material Optimization Integrate Design, Engineering & Manufacturing Design Solutions Visualization Solutions Manufacturing Solutions Interoperability Solutions 1 Copyright 2017 HCL Technologies Limited

Design for excellence Focus : A strategy to improve design quality, reduce costs

Industry Call Frontload Design Decisions Design & Engg Best Practice missing or in handbooks, hence not easily accessible!! 30%~50% Engg Capacity lost in making Engg Changes-ECs Mfg.

Communicating engg changes to OEM is tedious and time consuming High cost of tooling & mfg.

3 Industry Call Frontload Design Decisions Design & Engg Best Practice missing or in handbooks, hence not easily accessible!! 30%~50% Engg Capacity lost in making Engg Changes-ECs Mfg. Engg Manual reviews & reporting is time consuming & error prone Smaller teams hence cannot review every design Contract Mfg. Communicating engg changes to OEM is tedious and time consuming High cost of tooling & mfg. rework & production delays 30% of all work effort was due to engineering changes Fricke et al ECOs represent 20 to 50% of tool costs (around 100M USD in large projects) Lincke, W. Simultaneous Engineering ECOs consume one third to one half of engineering capacity Soderberg, L.G., Facing up to the engineering Gap. McKinsey Quarterly 3 Copyright 2017 HCL Technologies Limited

GeometricDFX addresses these issues up front

Various drivers of DFX GeometricDFX Solution

Optimized design Ready For Manufacturing DFX

Service Knowledge database Knowledge Capture

cost Better Time to Market Access to supplier

re-work by 6-8%,improve throughput by 8-12%,

4 GeometricDFX addresses these issues up front during the design stage. Various drivers of DFX GeometricDFX Solution Create Input GeometricDFX solution Output Optimized design Ready For Manufacturing DFX report Modify Elements of cost Design 3D Model Supplier Capability Global Best practices Competency Sourcing Manufacturing Service Knowledge database Knowledge Capture Improve design productivity Save material cost Better Time to Market Access to supplier capability Standardization Reduction in re-work by 6-8%,improve throughput by 8-12%, reduce product cost by 10% -15% 4 Copyright 2017 HCL Technologies Limited

Providing an extensible framework with CAD

Open Framework Core manufacturing processes

Turning Sheet metal Add-in for CAD Material

database Casting Injection molding Tubing

modeler layer API framework for building custom

Tolerances Welding Assembly Investment casting

Capture global best practices Under development

feedback Engineering & manufacturing knowledge

5 Providing an extensible framework with CAD integration Extensible, Flexible, Scalable and Open Framework Core manufacturing processes Patented HCL Technologies Milling Drilling Turning Sheet metal Add-in for CAD Material specific parameters Manufacturing capability database Casting Injection molding Tubing Additive manufacturing Geometry kernel layer CAD modeler layer API framework for building custom rules DFX Rules External database connector Tolerances Welding Assembly Investment casting Composites Pipe bending Forging Blow molding Capture global best practices Under development Planned Available Design handbook Customer feedback Engineering & manufacturing knowledge base Standards governing bodies Source of DFX guidelines 5 Copyright 2017 HCL Technologies Limited

GeometricDFX provide benefits in various areas

analysis time Identification of areas in design

cost Competency Central knowledge repository

departments and vendors Output with reduced

stage in design Availability of global best

organization Geometric DFX helps organizations

cost while bringing in standardization in the

6 GeometricDFX provide benefits in various areas Reduction in design iterations Savings in DFX analysis time Identification of areas in design which can lead to defects Reduction in Rework cost Competency Central knowledge repository Clear communication through reports within departments and vendors Output with reduced number of defects by identifying at earlier stage in design Availability of global best practices Framework to capture knowledge within organization Geometric DFX helps organizations to improve productivity, quality and reduce cost while bringing in standardization in the organization. 6 Copyright 2017 HCL Technologies Limited

Customer Success Stories "We have used DFMPro from Geometric and have found that it is an easy to use tool, which have helped us to develop analysis not only for assemblies on most of the products

7 Customer Success Stories "We have used DFMPro from Geometric and have found that it is an easy to use tool, which have helped us to develop analysis not only for assemblies on most of the products we've manufactured within Jabil but also to perform and validate that sheet metals or molded parts can be cleaned up in order to receive reliable parts from vendors. Some of this analysis has helped us to identify critical issues during the design stage and also has helped us to design feasible tools for the assembly process. We are very satisfied with the results obtained with this tool that some of our customers have positioned Jabil for first place compared to other CMs." Hugo Cisneros Global DFA ENGINEER Jabil Circuits Now 3D design data of our products are checked by the DFMPro in the design process. Our conventional checking process by designers was highly time-consuming. In contrast, the DFMPro checking is truly prompt and reliable in searching the parts to be redesigned or corrected, and the checking criteria can be customized for the appropriate checking of our own products. As a result, we successfully reduced 75% of the checking time of the wall thickness to enhance the efficiency and effectiveness of our design improvement before the release of drawings. Kaoru Mizoroki Group Manager, Design & Development Center Design Dept. 9 Group 3 Toshiba Corporation, Digital Products & Services Company Geometric Limited has quick, test-driven analysis tools DFMPro and GeomCaliper. They are indeed simply integrated, intuitive and seamless. The results of tool aid us in improving our design and reducing issues in downstream Paul Lalinde ENGR MECHANICAL STF PRNCPL Motorola Solutions Inc. 7 Copyright 2017 HCL Technologies Limited

8 Customer Success Stories Injection molding parts are typically complex and difficult to check manually. Compared to earlier manual methods of checking parts for draft angles, wall thickness and undercuts; DFMPro quickly and accurately identifies such regions. It serves the direct purpose of identifying manufacturability problems right at the design stage and helps reduce design iterations. It is an easy to use tool which significantly helped us to reduce our part checking time by almost 60% while ensuring robust quality of design. Randy Scherer Senior Tool Designer Rockwell Automation "We have many plastic and sheet metal components in our products. DFMPro helps our designers quickly identify the issues which are otherwise dificult to capture at the design stage. These issues include things like mold wall thickness and undercuts in plastic parts, incorrect bends in sheet metal parts which cause problems downstream. This tool helps our design teams understand the processes involved in manufacturing. In other words, helps them understand how to Design for Manufacturing. This leads to a significant reduction in design iterations due to issues with manufacturability and a reduction in design checking time. Our aim is to get designs right the first time and this tool helps us achieve this goal. George Angelov Director - E&T Capabilities Whirlpool Corporation SK Pradeep Kumar Director - Global Prototyping & Planning Whirlpool Corporation "Using DFMPro, we were able to reduce our time for checking the product design from the manufacturing feasibility point of view by approximately 90% w.r.t. manual checking. The net reduction in total time for checking of product design by using DFMPro software is approximately 15%." Amol Mane Manager, Engineering Dept. Sulzer India Limited 8 Copyright 2017 HCL Technologies Limited

Customer Success Stories Celestica expertise is in design and engineering, electronics manufacturing and supply chain management services.

9 Customer Success Stories Celestica expertise is in design and engineering, electronics manufacturing and supply chain management services. Our suite of solutions spans the entire product lifecycle from design, through to delivery and after-market support. Geometric DFX solution helped us to improve productivity by almost 12% and helped us to identify quality issues earlier right during design phase. Frank Wang ME Director, Celestica The various components in our products are typically manufactured through injection molding process. Earlier, we were using a manual process for DFM reviews which involved using checklists and knowledge from experienced engineers. The process required a lot of time from experienced engineers and still was error prone. Also, the designer had difficulties in checking the design for issues related to draft angle, wall thickness etc. due to limitations of the CAD software itself. With DFMPro, our designers are able to detect & correct 80-85% of the issues that they couldn t detect earlier in the CAD software. Due to this, we are able to see a significant improvement of quality levels in the design process. DFMPro has helped us automate the DFM review and making the process a lot convenient. DFMPro has now been implemented as part of our standard design process. Kamalakar Muralidhar, Asst. Manager Design, L&T MPS 9 Copyright 2017 HCL Technologies Limited

A Strategy to Improve Design Quality, Reduce Costs and Shorten Time to Market. 1 Copyright 2017 HCL Technologies Limited

Presentation date: 24-Oct-2017 Presenter Name: Nitin Prayag Room name: Room 1 (Foyer Hall) Structured approach to excellence using DFMPro in NX A Strategy to Improve Design Quality, Reduce Costs and Shorten