Henkel Solutions for the Wind Industry

Transcription

1 Henkel Solutions for the Wind Industry Hannover, April 11th, 2013 Wind Industry Case Studies regarding adhesive and cutting fluid applications

2 We live Sustainability Reduction of CO 2 -emissions at Düsseldorf power plant by 20 percent since 1990 Over 50 years of expertise in water management 90 percent renewable raw materials Reduction of occupational accidents by 86 percent since 1998 Commitment to diversity: managers from about 80 different countries 2

3 Serving the complete value chain Our product range covers many different applications through the entire value chain: from the molding of components to the assembly and installation and maintenance, Henkel has an answer for every step of your production process Our contribution to your value chain Metal Working operations Multan lubricants Cleaning and degreasing P3 Cleaner range Mold Release Frekote Mold System Structural Bonding Macroplast and Loctite Adhesives Sealing Terostat and Loctite Sealants Threadlocking Loctite Anaerobics Threadsealing Loctite Anaerobics Retaining Loctite Anaerobics Component Bonding Terostat Butyls and Loctite Epoxies Installation of Windenergy tower Loctite Anaerobics Grouting Loctite Epoxies Gearing Retaining Loctite Retainers Sealing Terostat MS and Butyls Lubricant Loctite Anti-seize Corrosion Corrosion Protection Cleaning P3 and Loctite Cleaners Anti-Dirt Alodine Coatings Blade Repair Macroplast Series Pre-manufacturing of components Assembly of Wind Mills Installation Maintenance and Repair 3

4 Blade Assembly and Manufacturing 4

5 Blade Assembly and Manufacturing New polyurethane adhesive from Henkel: Macroplast UK 1340 Faster rotor blade bonding thanks to new technology Temperature curves during curing of 2 comp. EP adhesives vs UK 1340, 200 g 175,0 150,0 125,0 temperature in C 100,0 75,0 50,0 25,0 0, UK 1340 UK 5401 EP 1 EP 2 time in min 5

6 Blade Assembly and Manufacturing Blade bolt sealing With Terostat MS 930 Gurney flap bonding/sealing with Terostat MS 9399 Vortex bonding with PURMELT Q 4663, TEROSTAT MS 6

7 Nacelle Assembly noise and vibration 7

8 Nacelle Assembly noise and vibration 8

9 Nacelle Assembly sealing Bonding/sealing with MS 930, MS 939 and

10 Gearbox Solutions Click to learn more about our OEM Gearbox Applications Click to learn more about our MRO Gearbox Applications 10

11 Cutting fluids for metal forming 11

12 Corrosion Protection with Alodine and Bonderite ALODINE EC 2 FACILITATES LOWER TOTAL COST MATERIAL CHOICE Bonderite 7400 Dry In- Place (DIP) Aluminized steel bolts with 7 µm Alodine EC hours ASTM B-117 salt fog Multi-metal pretreatment conversion coating Imparts a laminating ceramic/organic layer Spray or dip application No red rust 12

13 Corrosion Protection with Loctite 7255 OEM MRO Lining tanks and chutes Corrosion protection of gearboxes (inside & outside) Repairing valve bodies, pump impellers and housings Epoxy ceramic technology Very high wear resistance, excellent chemical resistance and easy to apply 13

14 Tower: Ladder and cable bridge Thread locking of cable bridge and ladder Loctite 243 Loctite 2701 Loctite 290 e.g a HDG M 12 Nut Bolt for ladder to ladder join using Bonding of mechanical fasteners for ladders (inside of the tower) Terostat MS

15 Contact Hartmut Pilz Henkel AG & Co. KGaA Adhesive Technologies General Industry Europe Phone: Fax: Mobile

16 Additional Info 16

17 Shaft Repair Guide and Flyer 17

18 Threadlocking 18

19 Threadsealing 19

20 Gasketing 20

21 Retaining 21

22 Instant Bonding 22

23 Structural Bonding - Epoxies 23

24 Structural Bonding - Acrylics 24

25 Structural Bonding - Polyurethanes 25

26 Sealing - Butyls 26

27 Cleaning 27

28 Lubrication Anti - Seize 28

29 Lubrication Dry Film and Oils 29

30 Lubrication - Greases 30

31 Lubrication Cutting Fluids 31

32 Mould Release Agents 32

33 Blade Bonding Flyer 33 Back to previous slide

34 Henkel introduces the first-ever GL approved PU system for Wind Blade Bonding 34

35 Frekote Mold Release System Click here. for flyer as pdf 35 Back to previous slide