ACO Haustechnik. Installation information F DIN EN 13564

Transcription

1 Installation information ACO Haustechnik F Triplex-K Cleaning pipe Triplex-K-0 Single backflow stop type 0 Triplex-K-1 Single anti-flood protection type 1 Triplex-K-2 Double anti-flood protection type 2 DIN EN 13564

2 Contents Chapter Page(s) 1 Product Identification 1.1 Addresses EC Conformity declaration Plant description / Type / Scope of supply 5 2 Function/Fields of Application Triplex-K Cleaning pipe 6 Triplex-K-0 Single backflow stop type 0 6 Triplex-K-1 Single anti-flood protection system type 1 6 Triplex-K-2 Double anti-flood protection system type Installation Installation principles (gradient, installation site) 7 Installation in the above ground pipes (without shaft system) 8 Installation in the base plate (with shaft system) 9/10 4 Inspection and Servicing Triplex-K-0 Single backflow stop type 0 11 Triplex-K-1 Single anti-flood protection system type 1 11 Triplex-K-2 Double anti-flood protection system type Retrofitting Possibilities 13 6 Spare Parts and Accessories 14 7 Technical Data Product dimensions 15 Suggested installations 16 8 Inspection Log Book and Hand-over Record 17 9 Maintenance Contract Warranty After-sales Partners 19 Caution! This operating manual has to be handed out to the user and to be kept in a safe place. Maintenance works have to be recorded in the relevant inspection pages. 2

3 ACO Haustechnik F 1 Product identification 1.1 Addresses Name and address of the manufacturer Name and address of the electrician ACO Passavant GmbH Postfach Philippsthal Ulsterstraße Philippsthal After-sales service division Tel / 77-0 Service Tel (0) Fax / Service Fax (0) Tel. Fax After-sales service division Name and address of the supplier Name and address of the plumber After-sales service division After-sales service division Tel. Tel. Fax Fax 3

4 1.2 EC Conformity declaration EC Conformity declaration within the meaning of the EC Machinery Directive We, ACO Passavant GmbH, Ulsterstrasse 3, Philippsthal hereby state under our sole responsibility that the designs of the following anti-flood protection systems, put in circulation by us, correspond to DIN EN :2002 Standard, Anti-flood Protection Systems for Buildings; as well as to the following EC Directives and DIN Standards: Product designation: Anti-flood Protection System Triplex-K Use: Anti-flood protection of buildings; for rainwater utilization plants Type 0: Nominal width: Art. no.: DN , DN , DN , Type 1: DN , DN , DN , Product designation: Anti-flood Protection System Triplex-K Use: Anti-flood protection of buildings; for rainwater utilization plants and wastewater free of faeces Type 2: DN , DN , DN , The housing is made of PP material, the cover is made of PA material. The requirements for gas proofness, watertightness, efficiency, temperature stability, mechanic rigidity and durability are met. Machinery Directive Building Products Directive 89/392/ EEC in the version of 98/68/EEC 89/106/EEC in the version of 93/68/EEC CE Identification Directive System 4; see Directive 89/106/EEC (BPR), Attachment III.2(ii), 3rd option Harmonised standards applied: DIN EN : DIN EN : DIN EN :2002 DIN EN :2004 DIN : DIN EN :1999 D Philippsthal, September 2008 ACO Passavant GmbH R. Sand General Manager 4

5 ACO Haustechnik F 1.3 Plant description / Type / Scope of supply Triplex-K for above ground pipes Triplex-K Triplex-K-0 (Typ (type 0) 0) Triplex-K-1 (type (Typ 1) 1) Triplex-K-2 (Typ (type 2) 2) Reinigungsrohr Cleaning pipe Single Einfachrückstau backflow stop Einfachrückstauverschluss Single anti-flood Doppelrückstauverschluss Double anti-flood protection system protection system Art. no (DN 100) Art. no (DN 100) Art. no (DN 100) Art. no (DN 100) Art. no (DN 125) Art. no (DN 125) Art. no (DN 125) Art. no (DN 125) Art. no (DN 150) Art. no (DN 150) Art. no (DN 150) Art. no (DN 150) consisting of: Body Body Body Body + cover with sealing + cover with sealing + cover with sealing + cover with sealing and emergency seal and emergency seal + six nuts + six nuts + six nuts + six nuts with flat washers with flat washers with flat washers with flat washers + backflow flap + backflow flap + two backflow flaps + test pipe Retrofitting possibility to Triplex-K-0, Triplex-K-1, Triplex-K-1, Triplex-K-2, Triplex-K-2,Quatrix-K Quatrix-K Triplex-K-2, Quatrix-K Quatrix-K Triplex-K with shaft system for installation in the base plate Triplex-K Triplex-K-0 (Typ (type 0) 0) Triplex-K-1 (type (Typ 1) 1) Triplex-K-2 (Typ (type 2) 2) Reinigungsrohr Cleaning pipe Single Einfachrückstau backflow stop Einfachrückstauverschluss Single anti-flood Doppelrückstauverschluss Double anti-flood protection system protection system Art. no (DN 100) Art. no (DN 100) Art. no (DN 100) Art. no (DN 100) Art.-Nr (DN 125) Art.-Nr (DN 125) Art.-Nr (DN 125) Art.-Nr (DN 125) Art. no (DN 150) Art. no (DN 150) Art. no (DN 150) Art. no (DN 150) consisting of: Body Body Body Body + top section with sealing + top section with sealing + top section with sealing + top section with sealing and cover and cover and cover and cover + cover with sealing + cover with sealing + cover with sealing + cover with sealing and emergency seal and emergency seal + six nuts + six nuts + six nuts + six nuts with flat washers with flat washers with flat washers with flat washers + backflow flap + backflow flap + two backflow flaps + test pipe Retrofitting possibility to Triplex-K-0, Triplex-K-1, Triplex-K-1, Triplex-K-2, Triplex-K-2,Quatrix-K Quatrix-K Triplex-K-2, Quatrix-K Quatrix-K 5

6 2 Function/Fields of application Triplex-K Cleaning pipe (Art. no.: , , , , , ) The Triplex-K cleaning pipe is used as a revision opening. It can be fitted in pipes with wastewater free of faeces or containing faeces. The cleaning pipe can be converted into an anti-flood protection system at any time. In accordance with DIN EN , following conversions are possible: Anti-flood protection system type 0 (for rainwater utilization plants) Anti-flood protection system type 1 (for rainwater utilization plants) Anti-flood protection system type 2 (for rainwater utilization plants or waste-water free of faeces) Anti-flood protection system type 3 F (for wastewater free of faeces or containing faeces) If the cleaning pipe is fitted in wastewater containing faeces, it may later only be converted into an automatic anti-flood protection system (type 3 F). Triplex-K-0 Single backflow stop (Art. no.: , , , , , ) The Triplex-K-0 single backflow stop has an integrated backflow flap. Normally, this flap fits flush against a fitted seal. In the event of a backflow, the water from the sewers flows against the backflow flap. The flap is pressed against the flap sealing ring to seal off the anti-flood protection system. In this condition, drainage via the anti-flood protection system is not possible. Triplex-K-2 Double anti-flood protection system (Art. no.: , , , , , ) The Triplex-K-2 double anti-flood protection system has two backflow flaps of which one is equipped with an emergency seal. In the event of a backflow, the water from the sewers flows against the last backflow flap, viewed in flow direction. The flap is pressed against the flap sealing ring to seal off the anti-flood protection system. In this condition, drainage via the anti-flood protection system is not possible. If this backflow flap is leaking, the second flap takes over the protective function and seals off the anti-flood protection system. The second flap viewed in flow direction can be locked manually by means of the emergency seal. During long periods away from home (e. g. holidays) it is recommended engaging this emergency seal. But remember to release it again when returning home. As per DIN EN 13564, the Triplex-K-2 may only be used for safeguarding rainwater utilization plants or wastewater free of faeces in private households. The following criteria have to be met: The wastewater must be capable of draining away along a natural slope. There must only be a small number of users. Installation must be located in a room with inferior utilisation. The drainage point(s) cannot be used during a backflow situation. The anti-flood protection system can be converted into an automatic anti-flood protection system type 3F (for description, see above under Triplex-K cleaning pipe). As per DIN EN 13564, the Triplex-K-0 may only be used for safeguarding rainwater utilization plants. The backflow unit can be converted to anti-flood protection systems type 1, 2 or 3F (for description, see above under Triplex-K cleaning pipe). Triplex-K-1 Single anti-flood protection system (Art. no.: , , , , , ) The Triplex-K-1 single anti-flood protection system has an integrated bakkflow flap and an emergency seal. In the event of a backflow, the water from the sewers flows against the backflow flap. The flap is pressed against the flap sealing ring to seal off the anti-flood protection system. In this condition, drainage via the anti-flood protection system is not possible. With the help of the emergency seal, the flap can in addition be locked manually. As per DIN EN 13564, the Triplex-K-1 may only be used for safeguarding rainwater utilization plants. The anti-flood protection system can be converted to anti-flood protection systems type 2 or 3F (for description, see above under Triplex-K cleaning pipe). 6

7 ACO Haustechnik F 3 Installation - Installation principles Installation site INCORRECT CORRECT Drainage objects lying above the backflow level (left figure) must not drain via an anti-flood protection system. In this case, wastewater accumulating above the backflow level could not be drained anymore in case of back-flow. Because of the principle of communicating pipes, the wastewater would escape from the lowest drain points below the backflow level and flood the cellar. For this reason, all drainage objects fitted above the backflow level have to be connected behind an anti-flood protection system (right figure). In the case of backflow, the downpipe fills up to road level at the most, the anti-flood protection system prevents the wastewater from drawback in lower drainage objects and it thus escapes via the manhole covers. Gradient The ACO Triplex cleaning pipes/anti-flood protection systems are excellently suited for refurbishment as they only have a minimum proper gradient of 12 mm. The anti-flood protection systems must be fitted in the pipe gradient, the proper gradient is a result of the product construction. If the pipe gradient is not sufficient, the anti-flood protection system must not be fitted with an inclination (counter gradient), as faults may occur. CORRECT INCORRECT Horizontal installation Installation with counter gradient 7

8 3 Installation in above ground pipe (without shaft system) 1. Fix body in local shaft or freely accessible e. g. at wall. Caution! Do not cast body into concrete. 2. Fit body in flow direction and align horizontally. Body may not be installed tilted - neither to the side nor to the front or to the back. The individual parts (flap, cover etc.) may not be soiled by building materials and thus affected in their functioning. 3. Connect pipes to anti-flood protection system as per relevant installation instructions (plastic, steel, cast iron or stoneware). Caution! Drop in height 12 mm. 4. If the pipe is laid along a wall, two pipe mountings have to be fitted around the pipe shortly before and shortly behind the anti-flood protection system and to be fixed to the wall. For proper operation, the emergency seal (Triplex-K-1 or Triplex-K-2 only) must be open (lever position 1 )! 8

9 ACO Haustechnik F 3 Installation in the base plate (with shaft system) 1. Apply granular sub-grade course to ground. 2. Fit body in flow direction and align horizontally. Body may not be installed tilted - neither to the side nor to the front or to the back. 3. The individual parts (flap, cover etc.) may not be soiled by building materials and thus affected in their functioning. 4. Connect pipes to anti-flood protection system as per relevant installation instructions (plastic, steel, cast iron or stoneware). Caution! Drop in height 12 mm. 5. Continue granular sub-grade course (e. g. sand) above pipe upper edge. 6. In case of need: Fit sealing flange (art. no ) against pressurised water to intermediate section. In order to keep excess or shortage at a minimum, the sealing flange can be fitted stepwise to the various grooves (for height-adjustability of flange, refer to page 13). 9

10 7. In case of need: Fit extension piece (art. no ) to body. Lip seal of body must seat properly. In order to achieve a minimum coverage of the WU concrete (impervious to water), the sealing flange (art. no ) can be fitted stepwise to the various grooves. 8. Fit top section to body and align to final height of finished floor level as well as to tile pattern. Continue setting up the floor structure. 9. In case of need: If the cleaning pipe / the anti-flood protection system is to be converted at a later date to an automatic anti-flood protection system Quatrix-K, a cable duct DN 40 has to be fitted to top section during construction phase already (use core bit 50 mm). Caution! H1min changes to 460 mm. The blank cable duct has to be laid with a gradient to the anti-flood protection system. Possible angles have to be carried out with < 45 ). elbows (elbows = 10. Cover can now be fitted to top section. Cover upper side: plastic cover Cover underside: suitable for tile layer (see para 11) Insert reversing plate before tile layer is laid. Grease O-ring before inserting the reversing plate. Fill joint of top section and floor covering with permanently elastic mass. The emergency seal (Triplex-K-1 or Triplex-K-2 only) must be open to operate properly (lever position 1 )! 11. In case of need: Cover (ABS) must be free of grease and very dry. Apply tile adhesive to cover underside and fit floor tiles into cover. Tiles with a thickness up to 10 mm can be used. The max. possible filling height (tile adhesive suitable for plastic + tiles) is 15 mm. 10

11 ACO Haustechnik F 4 Inspection and servicing Anti-flood protection systems for continuous horizontal pipes must be visually checked once a month by the operator and the emergency seal, if any, must be operated to check that it is functioning properly. In addition, the anti-flood protection system should be serviced by properly qualified personnel twice a year. The following works have to be carried out: Tightening torque Tightening torque: 5-8 Nm. The screws of the flaps should be tightened as shown besides. Servicing of the Triplex-K-0 single backflow stop type 0 Undo cover screws. Remove cover. Take out backflow flap. Check and clean cover seal and backflow flap seal and exchange, if required. Rinse body. Re-insert flap in body, observe seal seating. Seal has to be greased before. Screw cover again onto body. Servicing of the Triplex-K-1 single anti-flood protection system type 1 Emergency seal must be open (position 1 ). Undo cover screws. Remove cover. Take out backflow flap. Check and clean cover seal and backflow flap seal and exchange, if required. Rinse body. 11 Re-insert flap in body, observe seal seating. Seal and seating have to be greased before. Screw cover again onto body.

12 Servicing of the Triplex-K-2 double anti-flood protection system type 2 Emergency seal must be open (position 1 ). Undo cover screws. Remove cover. Take out backflow flaps. Check and clean cover seal and backflow flap seal and exchange, if required. Rinse body. Re-insert flap in body, observe seal seating. Seal and seating have to be greased before. Screw cover again onto body. Tightness test of the Triplex-K-2 double anti-flood protection system type 2 Lock emergency seal. When pulling the emergency seal lever, a click must be clearly audible. Remove test screw and screw in test pipe. Fill in clear water up to upper edge of test pipe (100 mm). Monitor water level for 10 minutes. If filling level sinks, replenish with clear water until water column of 100 mm is again reached. Note down water quantity which needed to be replenished. If during a period of 10 minutes less than 500 cm3 water have to be replenished, the tightness test was passed. Remove test funnel, re-insert test screws, open emergency seal. If during a period of 10 minutes more than 500 cm3 water have to be replenished, the flap seals and the flaps have to be checked again and be exchanged, if required. Then, tightness test has to be repeated. 12

13 ACO Haustechnik F 5 Retrofitting possibility Horizontal : original product Vertical: retrofitting possibilities Example: If the Triplex-K-0 is to be retrofitted to a Triplex-K-1, the lokking cover with emergency seal incl. rubber sealing art. no is required. TRIPLEX- K-0 (type 0) Single backflow stop Triplex-K Cleaning pipe Triplex-K-0 (type 0) Single backflow stop Triplex-K-1 (type 1) Single anti-flood protection system Triplex-K-2 (type 2) Double anti-flood protection system Backflow flap with insertion element X X X art. no TRIPLEX- K-1 (type 1) Single anti-flood protection systen TRIPLEX- K-2 (type 2) Double anti-flood protection system Quatrix-K Automatic anti-flood protection system Backflow flap with insertion element art. no Locking cover X X with emergency seal Locking cover incl. rubber sealing with emergency seal art. no incl. rubber sealing art. no Backflow flap with insertion element Umrüstsatz art. no Backflow flap Art.-Nr with insertion element X Locking cover art. no with emergency seal incl. rubber sealing art. no Conversion kit Conversion kit Conversion kit Conversion kit art. no art. no art. no art. no

14 6 Spare parts / Accessories Product Illustration Art. no. ACO conversion kit to automatic anti-flood protection system Quatrix-K. For conversion of cleaning pipes or anti-flood protection systems for wastewater free of faeces. Extension set 10 m; for Quatrix-K automatic anti-flood protection system. ACO conversion kit to double anti-flood protection system Triplex-K-2. For conversion of cleaning pipes and anti-flood protection systems type 0 or 1. ACO backflow flap with insertion element, suitable for Triplex-K-2, Triplex-K-1,Triplex-K-0 and Triplex cleaning pipe ACO locking cover incl. rubber seal and emergency seal, suitable for Triplex-K-2, Triplex-K-1, Triplex-K-0 and Triplex-K cleaning pipe ACO locking cover incl. rubber seal, suitable for Triplex-K-0 and Triplex-K cleaning pipe ACO extennsion element with lip seal, suitable for Triplex-K anti-flood protection systems and cleaning pipes with shaft system. Height: 100 mm ACO sealing flange, suitable for Triplex-K antiflood protection systems and cleaning pipes with shaft system ACO top section for Triplex-K anti-flood protection systems and cleaning pipes with shaft system ACO cover and reversing plate, surface-watertight, suitable for Triplex-K anti-flood protection systems and cleaning pipes with shaft system ACO test pipe, suitable for all double anti-flood protection system Triplex-K-2 and automatic anti-flood protection system Quatrix-K

15 ACO Haustechnik F 6 Technical data - Dimensional drawings Triplex-K Cleaning pipe and Triplex-K-O single backflow stop without shaft system Art. no. DN DN/OD L (mm) H1 (mm) 205 H1 DN 12 DN L Triplex-K-1 Single anti-flood protection and Triplex-K-2 double anti-flood protection without shaft system Art. no. DN DN/OD L (mm) H1 (mm) 205 H1 DN 12 DN L Triplex-K Cleaning pipe, Triplex-K-0, Triplex-K-1, Triplex-K-2 with shaft system (optionally with flange) Art. no. DN DN/OD L (mm) H1 (mm) H2 (mm) H1 DN 30 L 12 Sealing flange (optional) DN H2 H min. 405*(XX) H max ø 676 ø 460 *If a later conversion is intended, measurement H min 460 mm has to be considered. Measurement 405 is achieved by cutting (XX) the top section to length. 360 x

16 7 Technical data - Suggested installations Triplex-K-1 Single anti-flood protection and Triplex-K-2 double anti-flood protection without shaft system ACO Double anti-flood protection system TRIPLEX--K-2, DN 100 for above ground pipes Tiles + tile adhesive Screed Insulation Base plate Ground Triplex-K Cleaning pipe, Triplex-K-0, Triplex-K-1, Triplex-K-2 with shaft system Tiles + tile adhesive Screed Thermal insulation Ground ceiling (concrete impermeable to water = WU, thickness as per specif.) Excess and shortage of flange min. 40 mm ACO Sealing flange ACO Double anti-flood protection system TRIPLEX--K-2, DN 150 with telescopically adjustable top section and cover plate K3 Granular sub-grade course (e. g. sand) Ground 16

17 ACO Haustechnik F 8 Hand-over record Commissioning and functional check of plant was carried out in accordance with the installation and operating manual: (Stamp / Date / Signature) Briefing of operator was carried out: Plumber (Stamp / Date / Signature) Operator (Date / Signature) Inspection log book Date Works carried out Carried out by: 17

18 9 Maintenance contract A maintenance contract covering regular maintenance is closed between the following undersigned parties. Ordering party: Consignee: Beginning of contract: Product description: Scope of supply: According to DIN EN 13564, anti-flood protection systems should be serviced twice a year. During such servicing, all fittings have to be cleaned, moveability of backflow insert has to be checked and defective parts, if any, must be exchanged (at extra charge and working time). In the case of type 2 anti-flood protection systems, a functional test as per DIN has to be carried out additionally. Dates: Appointment is suggested by consignee. If in a special case, the consignee cannot keep this maintenance date agreed upon, this does not result in any right to claim by the ordering party. However, the ordering party must be informed about this deadline shift by the consignee. Contract duration: This maintenance contract is closed for an indefinite time. It is prolonged by each one year if it not terminated in writing three months prior to year s end. Duties of the ordering party: For proper maintenance, the ordering party ensures accessibility of product and will not accept any delay in carrying out the works. Costs: For each half-yearly maintenance, the consignee charges an amount of Euro (plus VAT). Invoice is issued after maintenance works were carried out. Spare parts possibly required are charged extra. Ordering party: Consignee: (Date / Stamp / Signature / Town) (Date / Signature / Town) For further notes on maintenance contracts, please refer to 18

19 ACO Haustechnik F 10 Excerpt from the Sales Terms and Delivery Conditions ACO Passavant GmbH 1. General 2. Price and payment 3. Time of delivery, delivery delays 4. Dispatch, transfer of risk, acceptance 5. Retention of title 6. Warranty Supplier shall be liable for property damage and deficiency in title with any further claims excluded, with the reservation of paragraph 7 and irrespective of sections 478, 479 German Civil Code as specified hereinafter: 1. Any and all of those parts included in the delivery, that after delivery turn out to be unusable or not irrelevantly impaired in their serviceability, the cause of which lies prior to passage of risk, shall be repaired or supplied again at no cost for Purchaser. Supplier may choose between repair and substitute delivery. Purchaser shall be entitled to reduction of the purchase price or withdrawal from contract after the second unsuccessful attempt of repair or replacement or should repair or replacement be unacceptable. For the rest, Supplier shall be liable for damages only in the scope of the following section 7. Supplier shall be informed immediately of detected defects. Irrespective of the statutory merchants' requirement of examination and requirement to give notice of defects, written notice of evident defects shall be given to Supplier not later than 14 days upon delivery, otherwise the warranty shall cease. Replaced parts shall become Supplier's property. 2. Upon consultation with Supplier, Purchaser shall grant Supplier sufficient time and opportunity for performing repairs and replacements considered necessary by Supplier, otherwise Supplier shall be released from liability for consequential damages. Purchaser shall be entitled to repair the defect himself or to having the defect repaired by any third party and to demand reimbursement of incurred costs from Supplier only in urgent cases of risk of improper operational safety and/or for preventing unreasonably large damage or should Supplier be in default with the elimination of defect. In such cases, Supplier shall be informed immediately. 1 In order to guarantee proper operation of the anti-flood protection system, all anti-flood protection systems should be serviced every 6 months. If no servicing is carried out as per DIN EN regulations, the warranty claim expires. For detailed information on DIN EN regulations, please refer to the 7. Liability of supplier for compensation 8. Excluding a redemption 9. Use of software 10. Applicable law, jurisdiction 3. Repair and/or replacement costs to be borne by Supplier as far as the objection is justified shall include costs for the replaced part including inland shipping costs as well as reasonable costs for removal and installation, and furthermore, if reasonably demandable in the individual case, costs for possible provision of its fitters and assistants. 4. In particular, no warranty shall be granted in the following cases: Unsuitable or improper use, faulty assembly and/or putting into operation by Purchaser or any third party, natural wear and tear, faulty or negligent usage, improper maintenance 1, unsuitable operating means, defective construction works, unsuitable construction ground, chemical, electrochemical or electrical impacts as far as such impacts are not due to Supplier's intention or negligence. 5. Supplier shall not be responsible for consequences resulting from Purchaser's or any third Party's improper repairs. This provision shall apply also to alterations made to the object of delivery without Supplier's prior consent. 6. The claims as fixed under section 6 except of those resulting from section 478, 479, 438 subsection 1 no. 2, 634a subsection 1 no. 2 German Civil Code shall expire by limitation one year after delivery. chapter Inspection and Maintenance. As maintenance works have to be carried out by properly qualified staff twice a year, the closing of a maintenance contract covering the complete drainage plant is strongly recommended. For complete Sales Terms and Delivery Conditions of ACO Passavant GmbH, please refer to: 11 Service partners For more details on our service partners, please refer to: 19

20 E ACO Passavant GmbH Im Gewerbepark 11c Stadtlengsfeld Tel (0) Fax ++49 (0) The ACO Group. A strong family you can build on. HT 512I/10/2009 LTC - Subject no F