ESCO EverSharp. Cast Lip System. For Hydraulic Machines. With the Posilok. Plus Tooth System

Transcription

1 ESCO EverSharp Cast Lip System For Hydraulic Machines With the Posilok Plus Tooth System

2 ESCO Corporation With a history of proprietary products and a reputation for engineering and metallurgical expertise, ESCO is a leading manufacturer of technically-rich ground engaging tools and durable wearparts for mining, construction, dredging and other industrial applications. ESCO also produces a wide array of critical components for the aerospace and power-generation markets. By designing better products, eliminating waste, reducing costs and improving continuously ESCO is a global leader in providing customers with Quality, Value and Speed. ESCO Engineered Products With manufacturing facilities throughout North and South America, Europe and Asia and licensees in key markets around the world ESCO Engineered Products is the customer s choice for premier, field-tested wear solutions and ground engaging tools for the toughest, most challenging applications. 2

3 EverSharp Cast Lip System With ever increasing power and demanding conditions, today's large hydraulic mining machines require a lip system with exceptional strength and reliability. ESCO's EverSharp cast lip system for mining applications is the answer. Cast in premium ESCO alloys, the EverSharp lip system is not only tremendously strong, but designed for increased safety and excellent performance. The ESCO Posilok Plus tooth system with its hammerless locking device is standard, offering improved safety, reliability and penetration. Slim profile Lifting eyes Cast lip Cast shroud base EverSharp shroud EverSharp hinge-lock Posilok Plus tooth system Features and Benefits Improved safety Hammerless point locking mechanism with the ESCO Posilok Plus tooth system Reduced shroud weight for easier handling Enhanced Strength and Reliability 20% decrease in peak stress for increased lip service life Cast shroud mounting base maintains proper fit longer Back drag stabilization reduces chance of shroud breakage Reduced Drag and Fuel Consumption Increased nose angle reduces wear on the rear of adapter Lip and shroud bottoms moved up to reduce drag and improve penetration Improved lip assembly profile for more efficient bucket curl and filling Reduced Maintenance Replaceable shroud mounting base lasts longer and is easy to replace Hinge-lock design allows for easier shroud removal Improved profile reduces component wear 3

4 EverSharp Cast Lip System Innovative Lip and Wear Part Design Lip Profile and GET Placement Optimized The EverSharp lip profile reduces wear and improves bucket loading. FEA analysis was used to optimize the stress distribution, making the EverSharp lip offering lighter and stronger than the ESCO Loadmaster lip system. The lip bottom and shroud are moved up and out of the wear path to reduce wear and allow a more efficient bucket curl. The result is reduced maintenance, improved fuel economy and better productivity. Nose angle increased to move adapter bottom out of the wear path Elevated shroud profile reduces drag Profile moved up to reduce heeling Unique Shroud System with a Hammerless Lock The EverSharp cast shroud base is significantly harder than the lip surface and maintains the fit geometry through multiple shroud replacements. When replacement is needed, it can be done with minimal welding that does not require templates or grinding shroud fit surfaces. Torque Wedge pin EverSharp hinge-lock Cast shroud nose EverSharp shroud The EverSharp shroud locking system is easy to use and extremely reliable. Two cast locking mechanisms are hinged together and held firmly in place with a Torque Wedge pin that is easily installed and removed with a hex head drive tool. The hinged design is the key feature allowing easier installation and removal. 4

5 Posilok Plus Mining Tooth System ESCO, the proven leader in mining wear parts, presents the latest innovation in tooth systems for demanding mining applications. The Posilok Plus system provides the same strong reliability of the ESCO Posilok system but with the safety of a hammerless locking device. Cast in premium ESCO alloys, Posilok Plus offers an unprecedented combination of performance, wear life, safety and ease of use. The Posilok Plus system will be available to fit mining class hydraulic face shovels, excavators, draglines and cable shovels. Optional wear caps provide additional protection Fully stabilized nose Slim profile for maximum penetration Hammerless locking pin Lifting eye for easier handling Features and Benefits Improved safety Hammerless locking system Installation and removal of the lock requires minimal manual effort Easy to Use/Low Maintenance Torque Wedge pin screws in clockwise for easy installation and removal Plug keeps fines from building up in the hex recess of the pin Changes are performed with a standard size hex Greater Productivity Two-piece system enables efficient use of wear metal and minimizes downtime Slim profile delivers greater penetration Longer wear life and greater impact resistance with ESCO superior alloys Reliability Fully stabilized nose provides reliable, robust fit Fit relationship and secure lock minimize chance of breakage or failure Superior fatigue resistance allows the product to keep working when others fail 5

6 Posilok Plus Mining Tooth System Point Shapes Hydraulic Excavators and Face Shovels TKHM/TKHMA: General purpose sharp profile point with excellent penetration for moderate abrasion and impact. TKH/TKHA: Centerline point for high abrasion applications. Slightly paneled for self-sharpening. TKTVLB: Long split bit for easy penetration on low impact, high abrasion applications. TKRML: Long mining point with exceptional strength and maximum wear life for extreme conditions. TKRXL: Long point provides superb balance of abrasion resistance and penetration for tough applications. Profile similar to TKRML. Draglines TKTVP: For highly abrasive, low impact conditions. Ideal for shaving layered or stratified materials TKAT: Heavy-duty, non-reversible, below centerline point for high impact, high abrasion applications. Superior performance in the most demanding conditions. TKTL: General purpose sharp profile point for moderate impact and abrasive conditions. Profile similar to TKAT. Shape and Size Offering Available Now TKAT: 92, 112, 122, TKHMA*: 92, 112, TKRXL*:122 Available in the second half of 2009 TKRML: 92, 112, TKRXL*: 92, 112, TKH: 112, 122, TKHA: 92, TKPL: 92, TKTVP: 92 TKTL: 92, 112, TKHM*: 122, TKTV: 122, TKA: 122 *Point shapes for wear cap adapters 6

7 Quality, Value and Speed ESCO s culture of Quality, Value and Speed (QVS) and lean manufacturing is integral to everything we do. From boardroom to break room, from office to plant floor ESCO employees strive to reduce waste, ensure safety, drive down costs, decrease lead times, standardize production techniques, and improve continuously. The result: ESCO production output meets strict specifications and offers customers superior flexibility and value. These business practices also create sustainable economic, environmental and social benefits for our employees and in the communities where we operate. Continuous QVS assessment of each ESCO facility worldwide is based on the following criteria: Quality Metal industry expertise Capability to identify, eliminate and prevent defects at the source Operational stability Established culture of continuous improvement Production process excellence Total material traceability In-house metallurgical testing Foundry operations: ISO 9001 certified Value Quick reaction to changes in customer demand Reduced cost of ownership through enhanced product performance Products which are easier and safer to replace than the competition s Longer wear life than competitors Engineering expertise and product support Speed Electronic link to customer order processes Real-time customer access to supply chain data Rapid prototyping capability Global supply chain management 7

8 . North America 2141 NW 25 th Avenue Portland, OR PH: ESCO Corporation is the preferred provider of technically rich metal components and wear solutions for industrial applications. ESCO has over 40 locations and affiliates worldwide. Latin America Av. Engenheiro Gerhard Ett., Distrito Industrial Paulo Camilo, CEP Caixa Postal 256 Betim, Minas Gerais Brazil PH: Europe, Africa, Middle East, Commonwealth of Independent States Rue des Fours à Chaux 7080 Frameries, Belgium PH: Asia Pacific 1 Scotts Road, Number Singapore PH: ESCO Corporation. All Rights Reserved. All other brand or product names are trademarks of their respective holders. P3021MIN01L0909