Project Specification. Tarec. Insulation for the LNG, Petrochemical and Process Industries

Transcription

1 Project Specification & Installation Tarec pir Guide TM Insulation for the LNG, Petrochemical and Process Industries

2 Project Specification CONTENTS 1 Scope 3 2 Codes, Standards & References 4 3 Design 5 4 Extent of Insulation 6 5 Specific Design Matters 7 6 Materials 7 7 Insulating Materials 8 8 Vapour Barriers & Mechanical / Weather Protection 8 9 Vapour Stop Sealants, Joint Sealants & Adhesives 9 10 Ancillary Materials 9 11 Pipework & Equipment Insulation Insulation for Cylindrical Vessels & Equipment Shell Insulation for Domed, Dished or Conical Ends of Vessels Installation Appendix A Appendix B Appendix C Appendix D 39 2

3 1 Scope 1.1 This specification covers the basic technical requirements for the design, supply, installation and application of the Tarec TM pir Process Insulation System for pipework, vessels and equipment operating at cryogenic, low or dual service temperatures. It is particularly intended for external thermal insulation applications on LNG projects and other low or dual applications in the petrochemical and gas process engineering industries where the reduction of heat gain and / or prevention of surface condensation are required. For the purpose of this specification the following temperature ranges are defined as follows: l cryogenic service temperature range: 50 C to 200 C / -58 F to -328 F; l low service temperature range: ambient temperature to 50 C / -58 F; and l dual service: 50 C up to +200 C / -58 F to +328 F. 1.2 Selection and installation of metal cladding is not included in this specification. Information and advice on metal cladding is provided in BS 5970 and CINI. 1.3 If the insulation project is subject to another specification, the design and execution of the insulation works must be in accordance with these demands. 1.4 Kingspan supports all of its products with a comprehensive Technical Advisory Service. Advice on the practical interpretation of project specifications can be given. 3

4 Project Specification 2 Codes, Standards & References The following codes, references and specifications are applicable to the Tarec TM pir Process Insulation System. Fabrication and installation shall be effectuated in accordance with these standards. 2.1 American Standards ASTM C Standard Test Method for Steady State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded Hot Plate Apparatus ASTM C e1 Standard Test Method for Shear Properties of Sandwich Core Materials ASTM C Standard Specification for Unfaced Pre-formed Rigid Cellular Polyisocyanurate Thermal Insulation ASTM C (2000) Standard Test Methods for Chemical Analysis of Thermal Insulation Materials for Leachable Chloride, Fluoride, Silicate, and Sodium Ions ASTM D Standard Test Method for Compressive Properties Of Rigid Cellular Plastics ASTM D Standard Test Method for Apparent Density of Rigid Cellular Plastics ASTM D (1995) Standard Test Method for Tensile And Tensile Adhesion Properties Of Rigid Cellular Plastics ASTM D Standard Test Method for Response of Rigid Cellular Plastics to Thermal and Humid Ageing ASTM D (1998) Standard Test Method for Open Cell Content of Rigid Cellular Plastics by the Air Pycnometer ASTM D Standard Test Method for Flame Height, Time of Burning, and Loss of Mass of Rigid Thermoset Cellular Plastics in a Vertical Position ASTM E Standard Test Methods for Water Vapour Transmission of Materials ASTM E Standard Test Method for Linear Thermal Expansion of Solid Materials with a Vitreous Silica Dilatometer 2.2 British Standards BS 476 7: 1997 Method of test to determine the classification of the surface spread of flame of products BS Method of test for rigid cellular materials BS 4735: 1974 (1997) Laboratory method of test for assessment of the horizontal burning characteristics of specimens no larger than 150 mm x 50 mm x 13 mm / 6 x 2 x 0.5 (nominal) of cellular plastics and cellular rubber materials when subjected to a small flame BS 5608: 1993 Specification for pre formed rigid polyurethane (PUR) and polyisocyanurate (PIR) foams for thermal insulation of pipework and equipment BS 5970: 1992 Code of practice for thermal insulation of pipework and equipment (in the temperature range 100 C to +870 C -148 F to F) 2.3 German Standards DIN : 1981 Fire Behaviour of Building Materials and Building Components. Section 6.2 Building Materials of Class B2 2.4 Other Standards ISO 9002: 1994 Quality systems. Model for quality assurance in production, installation and servicing ISO 12241: 1998 Thermal insulation for building equipment and industrial installations. Calculation rules CINI Thermal Insulation Manual ASTM E 84 00a Standard Test Method for Surface Burning Characteristics of Building Materials 4

5 3 Design 3.1 General The design and thickness of the Tarec TM pir thermal insulation for pipework, vessels and equipment equipment operating at cryogenic, low or dual service temperatures shall be to provide: l prevention of condensation on the external surface of the insulation; l temperature control of processes in pipework and equipment; l personnel protection; and l sound control As an alternative to the prevention of condensation on the external surface of the insulation, the insulation thickness can be increased on the basis of improved heat gain limits, which will yield higher levels of insulation. The insulation thickness required for the prevention of condensation on the external surface of the insulation and improved heat gain limits or the control of process temperatures, will normally exceed the required thickness for plant safety and personnel protection. For determination of the thickness of insulation required for the prevention of condensation on the outer surface of the insulation refer to Appendices C1 & C2. For determination of the thickness of insulation required for improved heat gain limits and control of process temperatures calculated for typical design and external ambient conditions refer to Appendices C3 & C4. Insulation thicknesses for ambient conditions not indicated in the Appendices need to be calculated by the Kingspan Technical Service Department It is essential that moisture does not penetrate the insulation system. Moisture in the form of water vapour, liquid or ice reduces the thermal and structural properties of all insulation materials and will eventually lead to the corrosion of unprotected underlying metal surfaces Cryogenic and low temperature insulation of thickness 50 mm / 2 or greater on pipework, equipment and fittings shall be applied with staggered joints. The number of joints shall be kept to a minimum. The minimum thickness of any layer in a multi layered system shall be no less than 25 mm / A primary vapour barrier shall be applied to the external surface of the Tarec TM pir Process Insulation System A factory applied secondary vapour barrier shall be applied to the inner layer of a double layered system and to the intermediate layer of a triple layered system respectively. The secondary vapour barrier shall be a factory applied Triplex Foil Vapour Barrier Jacket sealed with self adhesive Triplex Foil Vapour Barrier Tape Vapour stops shall be provided at each termination or interruption in the continuity of the insulation and vapour barrier. Vapour stops shall be installed at each side of all fittings, flanges, valves and supports at the lowermost point of vertical pipework greater than 4 m / 13 in length and other components. For detailed drawings refer to Appendices D20 & D The design of contraction joints and their positions shall be based upon the expected differential contraction between pipework or equipment and insulant as a result of extreme temperatures. For dimensions refer to Appendix C7. For detailed drawings refer to Appendices D12 & D Steel / aluminium cladding, if used, shall be installed and secured in such a manner so that the underlying insulation and the primary vapour barrier as specified in the CINI Specification is not damaged. 5

6 Project Specification On vertical pipework and vessels, insulation support rings shall be provided at intervals not exceeding 4.5 m / Support rings shall be designed in such a manner so as to minimise the area of contact with the cold surface and shall not extend beyond half the thickness of the outermost layer of insulation The layout of pipework, vessels and equipment shall be designed in such a manner so as to provide sufficient space for the application of the full specified thickness of insulation and finish. A minimum clearance of 75 mm / 3 between the external surface of the insulation and the adjacent surfaces or obstructions shall be provided Parallel pipelines or equipment shall not be enclosed together with one covering of insulation, unless specially indicated for bundling Painting of the surfaces to be insulated shall be carried out in accordance with the painting specification and schedule Contact between dissimilar metals having potential for galvanic corrosion shall be avoided. 3.2 Extent of Insulation Pipework and equipment within the scope of this specification shall be completely insulated and shall include for all pipe fittings, drains, equipment nozzles and supports to the thickness and extent specified. Instruments shall be insulated when specified All metal components such as legs and supports etc. protruding through the insulation shall be insulated to the same thickness as the insulation for the pipework, vessels or equipment and fully vapour sealed. The length of the insulation shall be at least four times the insulation thickness, with a minimum of 300 mm / bare metal after the termination of the insulation, in order to maintain a proper temperature rise and to prevent condensation inside the insulation Where it is not possible to insulate protrusions as described in 3.2.2, a thermal break of high density material shall be incorporated into the design Where vessels or equipment are supported on metal saddles, the saddles shall be insulated from the lowest point of the shell for a distance of four times the specified insulation thickness. The vapour barrier shall be carefully fitted to the insulation Vessel skirts shall be insulated on both the inside and outside of the skirt for a distance from the bottom tangent line of the vessel equal to four times the specified insulation thickness, but not less than 300 mm / Vents on skirts shall be filled with rigid polyurethane foam and vapour sealed with a primary vapour barrier Gauges shall be provided with extended connections to allow the application of insulation against condensation or frost All nameplates, coding tags etc. shall be insulated. A duplicate nameplate shall be installed over the external surface of the Tarec TM pir Process Insulation System. The method of attachment employed shall not puncture the primary vapour barrier. 6

7 3.3 Specific Design Matters Dual Temperature Insulation Dual temperature pipework and equipment operating in the temperature range -200 C to +200 C / -328 F to +392 F shall be insulated with an inner layer of High Temperature insulation (e.g. Tarec TM pir HT) at a thickness of 50 mm / 2, in addition to the Tarec TM pir Process Insulation System Cold Acoustic Insulation Should there be a requirement for acoustic insulation, pipework and equipment shall be insulated with an inner layer of mineral wool at a thickness of 50 mm / 2, in addition to the Tarec TM pir Process Insulation System Personnel Protection Where personnel protection is specified for uninsulated process pipework and equipment operating at 10 C / +14 F and below or +50 C / +122 F and above and where the location presents a personnel hazard, the surfaces shall be determined and provided with suitable protection to an extent as determined at the construction stage. 4 Materials 4.1 General The following list of materials is approved and included in the Tarec TM pir Process Insulation System for cryogenic, low and dual temperature petrochemical plant applications. Additional technical data is provided in Appendices A where indicated Alternative materials shall only be used when equal and approved by Kingspan All materials shall be in accordance with this specification and used strictly in accordance with the manufacturers recommendations Certificates of conformity, application recommendations, technical and material safety data sheets shall be provided by the manufacturer. All required test certificates shall be defined at order stage All materials shall be new, free from defects and maintained in good condition throughout the duration of the works Care shall be exercised in the handling and transportation of materials to site in order to prevent physical damage. All materials shall be delivered to site in the manufacturers original packaging and the product type, size, quantity and storage conditions clearly identifiable The shelf life of mastics, coatings, adhesives and sealants shall be stated on their containers and shall not be exceeded unless authorised by the manufacturer All materials shall be kept dry, protected from the weather and sunlight and stored under cover clear of the ground in a secure, dry and shaded area until required for use. 7

8 Project Specification 4.2 Insulating Materials The type and density of rigid polyisocyanurate insulation basic insulating material shall satisfy the following cryogenic thermal stress resistance relationship of: σt (1 υ) 1.5 E.α.ΔT σt Tensile strength of the insulation material at service temperature. υ Poisson s ratio of the insulation material. E Tensile modulus of the insulation material at service temperature. α Thermal expansion coefficient of the insulation material. αt Temperature difference between service and ambient temperatures. The above formula is a safety factor expressing the ratio of the tensile strength of the insulation material and the tensile stress included in the insulation material under cryogenic conditions Basic Insulating Material Tarec TM pir CR, nominal density 42 kg/m³ / 2.6 lb/ft³, is manufactured in accordance with ASTM C591 Grade 2 Type 2, BS 5608 Type 4 and the CINI specification and meets the specified cryogenic thermal stress resistance of 1.5. Material and fire properties shall be in accordance with the first column of data as set out in Appendix A1. Dimensions and tolerances shall be as detailed in Appendix C8. If higher compressive strengths are required, material properties shall be in accordance with the second, third and fourth columns of data as set out in Appendix A Load Bearing Insulating Material Tarec TM pir HD is manufactured for use in the design of load bearing pipe supports and is available in: l 120 kg/m³ / 7.5 lb/ft³; l 160 kg/m³ / 10.0 lb/ft³; l 224 kg/m³ / 14.0 lb/ft³; and l 320 kg/m³ / 20.0 lb/ft³. For material properties refer to Appendix A2. Each diameter, thickness, length and design can be manufactured with or without shiplapped joints and the factory applied Triplex Foil Vapour Barrier Jacket. 4.3 Vapour Barriers & Mechanical / Weather Protection Secondary Vapour Barrier A factory applied Triplex Foil Vapour Barrier Jacket (Appendix B1) sealed with a Triplex Foil Vapour Barrier Tape (Appendix B2) shall be applied to the second to last layer in a multi layered system at operating temperatures of 50 C / -58 F and below Primary Vapour Barrier System 1 Factory applied Triplex Foil Vapour Barrier Jacket sealed with Triplex Foil Vapour Barrier Tape and covered with no. 10 open weave glass cloth embedded between two layers of vapour barrier mastic applied in accordance with the manufacturer specifications. System 2 No. 10 open weave glass cloth embedded between a minimum of two layers of vapour barrier mastic applied in accordance with the manufacturer specifications Mechanical / Weather Protection Steel / aluminium jacketing. In case of outdoor application and no cladding is installed an additional layer of vapour barrier mastic reinforced with no. 10 open weave glass cloth shall be applied in accordance with the manufacturer specifications. 8

9 4.4 Vapour Stop Sealants, Joint Sealants & Adhesives Mastic A tough, flexible and fire resistant elastomeric finish for the protection of outdoor thermal insulation. Appendix B Polyurethane Adhesive A two part, high strength thermoset urethane adhesive, not containing flammable solvents, designed for bonding a variety of low temperature insulation materials to each other or to other structural materials such as metal and masonry substrates, forming a strong bond capable of withstanding thermal shock and mechanical impact following the curing process. Appendix B Joint Sealant A highly flexible and fire resistant butyl based elastomeric vapour barrier sealant designed for sealing joints in insulation materials and recommended for closing the laps of steel / aluminium jacketing to prevent the passage of moisture. Appendix B Vapour Stop Sealant A single component elastomeric based sealant used as a vapour barrier sealant in the joints of urethane foam. Appendix B8 4.5 Ancillary Materials Insulation Banding Materials Stainless steel banding and seals Type 304: l Vessels and equipment 20 mm x 0.50 mm / 0.8 x 0.02 with matching seals. l Pipework 15 mm x 0.38 mm / 0.6 x 0.01 with matching seals. Glass filament reinforced polyester adhesive tape: l Vessels and equipment 32mm / 1.26 wide. l Pipework 25mm / 1 wide. Appendix B Compressible Contraction Joint Filler Materials Compensation for contraction differential between metal surface and insulation e.g. l flexible elastomeric foam; or l rock mineral fibre slab, nominal density 32 kg/m³ / 2.0 lb/ft³ Contraction Joint Tape A pressure sensitive all weather PVC adhesive laminated with rubber used in combination with contraction joint filler Low Density Cavity Filler Material for filling cavities in pre-formed flange and valve boxes etc. e.g. rock mineral fibre loose fill nominal density 16 kg/m³ / 1 lb/ft³ Cryogenic Vapour Stop Adhesive A two part elastomeric adhesive designed for use in cryogenic and specific chemical resistance applications. Appendix B9 9

10 Project Specification 5 Pipework & Equipment Insulation Additional drawings are provided in Appendix D where indicated. 5.1 Insulation for Pipework & Fittings Pre formed pipe sections or segments shall be supplied at a standard length of 1000 mm / Each diameter, thickness and length can be manufactured. The thickness can be delivered in a single or multi layered system and with or without shiplapped joints. For layer build up refer to Appendix C5. For technical drawings refer to Appendices D1, D2 & D For pipe sections up to and including 35.6 mm / 1.4 it is preferable to supply Tarec TM pir CR in two half sections and for anything over and above in segments For single layered constructions, pre-formed sections with an insulation thickness up to 49 mm / 1.9 shall be supplied with butted joints For single layered constructions, pre formed sections with an insulation thickness starting from 50 mm / 2 shall be supplied with longitudinal and circumferential shiplapped joints Contraction gaps shall be designed to accommodate the differential rates of contraction between the insulation layers and the insulated surface as detailed in Appendix C Elbows, tees and reducers shall preferably be insulated with Kingspan factory manufactured pre fabricated insulation up to and including mm / 14. Each diameter, thickness and shape can be manufactured. The thickness can be delivered in single or multi layered system and with or without shiplapped joints. Build up of layers: Triple layered pipe insulation Double layered fitting insulation with shiplapped joints on the first layer to fit the first and second layer of the adjoining pipe insulation, or triple layered fitting insulation with longitudinal shiplapped joints on the second layer. Outer layers in a multi layered system shall preferably be made pre fabricated. Alternatively outer layers can be made in mitred pieces. Technical design shall be in accordance with the technical drawings as detailed in Appendix D6 to D Flanges and valves shall be insulated with Kingspan factory manufactured pre fabricated insulation, where practicable and available in accordance with the technical drawings as detailed in Appendix D14- D Alternatively, fittings may be insulated with suitable oversized pre formed Kingspan pipe sections carefully cut to size and fabricated on site. 5.2 Insulation for Cylindrical Vessels & Equipment Shell For all diameters equal to or greater than 406 mm / 16 up to 7000 mm / 275.5, Tarec TM pir shall be supplied in segments For diameters exceeding 7000 mm / 275.5, Tarec TM pir shall be supplied in slotted slabs or radiused and bevelled segments Each diameter, thickness and length can be manufactured. The thickness can be delivered in a single or multi layered system and with or without shiplapped joints. For layer build up refer to Appendix C5. Single layered pipe insulation Single layer fitting insulation with or without shiplapped joints depending upon the thickness as described. Double layered pipe insulation Single layered fitting insulation with shiplapped joints to fit the layering of the adjoining pipe insulation, or double layered with longitudinal shiplapped joints on the first layer. 10

11 5.3 Insulation for Domed, Dished or Conical Ends of Vessels For Outside Insulation Diameters (O.I.D) up to 1000 mm / 39.7, Tarec TM pir shall be supplied in three dimensional milled domes in one or two pieces For O.I.D greater than 1000 mm / 39.7 and up to 1800 mm / 70.9, Tarec TM pir shall preferably be supplied in three dimensional milled domes in one or two pieces. Alternatively, domes in factory fabricated mitred pieces cut from two dimensional segments can be supplied For O.I.D greater than 1800 mm / 70.9 and up to 7000mm / 275.6, Tarec TM pir shall be supplied in factory fabricated mitred pieces cut from two dimensional segments For O.I.D greater than 7000 mm / 275.6, Tarec TM pir shall preferably be supplied in factory fabricated mitred pieces cut from two dimensional segments. Alternatively, flat or slotted slabs can be supplied to cut on site Each diameter, thickness and shape can be manufactured. The total insulation thickness can be delivered in a single or multi layered system and with or without shiplapped joints. Layer build up: Single layered vessel insulation Single layered insulation, with or without shiplapped joints depending upon the thickness as described. Double layered vessel insulation Single-layered insulation, with shiplapped joints to fit the layering of the adjoining vessel insulation, or double-layered with longitudinal shiplapped joints on the first layer. Triple-layered vessel insulation Double-layered insulation, with shiplapped joints on the fist layer to fit the first and second layer of the adjoining vessel insulation, or triple-layered insulation with longitudinal shiplapped joints on the second layer. 6 Installation Additional drawings are provided in Appendix D where indicated. 6.1 General All works shall be carried out by a specialist thermal insulation contractor working to a quality management system audited and approved in accordance with ISO 9001:2000 (Quality systems. Model for quality assurance in production, installation and servicing) Thermal insulation shall not be installed over any section of pipework, vessels or equipment until welding, testing and painting of the particular section has been completed and released for insulation work The surface to be insulated shall be clean, dry and free of condensation or frost. All foreign matter shall be removed from the surface. Bare surfaces not included in the painting schedule shall be free from rust and scale Any damaged areas of paintwork shall be repaired and reinstated to their original condition according to the painting specification Insulation shall be pre formed to precisely fit the dimensions and shapes of the pipework, vessels and equipment. The dimensions of pre formed sections shall be designed so that the number of joints are kept to a minimum. Damaged edges and corners of pre-formed sections shall be repaired before fitting to eliminate excessive gaps at joints Filling gaps with adhesive, joint sealer or mastic is not permitted Gaps between pre-formed insulation and the surface of complex shaped equipment such as valves, shall be packed and filled with a flexible insulating cavity filler e.g. low density rock mineral fibre loose fill nominal density 16 kg/m³ / 1 lb/ft³. Outer layers in a multi layered system shall preferably be made pre fabricated. Alternatively, outer layers can be made in mitred pieces. 11

12 Project Specification 6.2 Pipework Vapour stops shall be installed at insulation terminations on both sides of pipe supports, valves, flanges and removable insulation covers. A bond shall be effected between the insulation termination and the pipe surface by extending the vapour stop coating over the surface of the pipe with +/ 50 mm / 2. For operating temperatures 50 C / -58 F and below, vapour stops can be applied by with a two part cryogenic sealer reinforced with cloth. For operating temperatures between ambient temperature to 50 C / -58 F, the primary vapour barrier mastic can be continued as a vapour stop. For detailed drawings refer to Appendices D20 & D Contraction joints shall be installed On pipework and vessels operating at a temperature difference greater than 100 C / -148 F from the outer surface of the insulation. Contraction joints shall be installed underneath every support ring of vertically positioned pipework and equipment Contraction joints shall be installed on the single layered Tarec TM pir Process Insulation System and on the outer layer of the multi layered System. In the case of single layered insulation, a second layer with the same thickness shall be applied over the contraction joint. Every contraction joint shall be filled with flexible elastomeric foam or compressible rock mineral fibre slab density 32 kg/m³ / 2 lb/ft³ subject to temperature limitations. Butyl rubber shall be used to cover the gap in the mastic primary vapour barrier. The width and interval of the contraction joint shall be in accordance with Appendix C7. The design shall be in accordance with the drawings as detailed in Appendices D12 & D All exposed insulation and all exposed insulation ends shall be temporarily protected with a combination moisture and ultraviolet barrier, e.g. an appropriate black polyethylene film, before insulation work termination Pipe insulation must never be glued to the metal pipe nor the insulation layers glued to each other Insulation sections or segments shall be pre-formed to fit the diameter of the pipe or the insulation layer underneath and shall be laid with staggered joints with the full joint faces of the outer layer completely jointed with a suitable two part solvent free joint adhesive. All joints of the Triplex Foil Vapour Barrier Jacket shall be sealed with 50 mm / 2 wide self adhesive Triplex Foil Vapour Barrier Tape in accordance with Appendices D1, D2 & D Pipe cover sections or segments up to 1000 mm / 39.4 O.I.D shall be firmly secured with bands of 25 mm / 1 wide glass filament reinforced polyester adhesive tape at 250 mm / 9.8 centres. For larger diameters, 38 mm / 1.5 wide bands of glass filament reinforced polyester adhesive tape shall be used. Wire banding shall not be used. Gaps between sections of insulation shall not exceed 1.5 mm / Elbows, Reducers and Tees shall preferably be insulated with factory pre-fabricated insulation and fitted before the straight pipe cover is placed. The fittings shall be firmly secured with bands of glass filament reinforced polyester adhesive tape. Wire banding shall not be used. 6.3 Valves, Flanges & Supports Valves, flanges and supports shall be insulated with the same type and thickness of insulation as used on the adjoining pipework Insulated pipe supports and hangers shall be integrated into the insulation layers in such a manner that the continuity of the insulation layer thickness is maintained. For technical drawings refer to Appendices D4 & D Valve and flange insulation covers shall be fabricated in sections that can easily be handled on the construction site. Joints in the covers shall be staggered, rebated or tongue and grooved and segmented using an adhesive with a suitable service temperature range. The secondary vapour barrier is not required on pre fabricated insulation with rebated or tongue and grooved joints. For technical drawings refer to Appendices D14 to D Insulation to the surface of the valve fitting shall be as close fitting as practicable in order to minimise gaps. The boxes shall fit around the insulation of the pipework with an overlap equal to the insulation thickness but no less than 50 mm / 2. 12

13 6.4 Vessels & Equipment Insulation sections or segments shall be pre-formed to fit the diameter of the vessel or the insulation layer underneath and shall be laid with staggered joints with the full joint faces of the outer layer completely jointed with a suitable two part solvent free joint adhesive. All joints of the Triplex Foil Vapour Barrier Jacket shall be sealed with 75 mm / 3 wide self adhesive Triplex Foil Vapour Barrier Tape Insulation up to 3500 mm / O.I.D shall be firmly secured with bands of 38 mm / 1.5 wide glass filament reinforced polyester adhesive tape at 250 mm / 9.8 centres. Insulation above 3500 mm / O.I.D shall be firmly secured with stainless steel banding at approximately 250 mm / 9.8 centres. Wire banding shall not be used. Gaps between sections of insulation shall not exceed 1.5 mm / Any evidence of discontinuity in the primary and secondary vapour barrier shall be subjected to rejection and repair or removal In locations where there is risk of mechanical damage to the insulation, a protective covering of steel / aluminium cladding shall be provided in accordance with the CINI specification. The metal cladding shall be installed and secured in a manner that does not cause damage to the underlying vapour barrier and insulation In locations where weather protection is required, a protective covering of steel / aluminium cladding shall be provided or an additional layer of mechanical bonding mastic. 6.5 Vapour Barriers & Weather Protection Materials All circumferential and longitudinal joints of the Triplex Foil Vapour Barrier Jacket, when used as a secondary vapour barrier or as a component of a primary vapour barrier, shall be sealed with matching Triplex Foil Vapour Barrier Tape Installation of the mastic finishing layer as the primary vapour barrier or as a component of the primary vapour barrier should be carried out as follows: l The entire external surface of the insulation shall be covered with mechanical bonding mastic in accordance with Appendix B5 and shall be applied to thoroughly dry insulation or to foil surfaces which must be smooth, even and free from voids, crevices or indentations. l The first coat shall be applied to the external surface of the insulation. A layer of reinforced no. 10 open weave glass cloth shall be applied in a smooth wrinkle-free manner whilst the mastic coating is still wet and shall be thoroughly embedded within the mastic coating with an overlap of 50 mm / 2 in accordance with Appendix B6. A secondary layer of mechanical bonding mastic of identical properties as the first layer, shall be applied before the first coat dries. The total dry film thickness shall be no less than 0.75.mm / The finish shall ensure that the reinforced fabric is completely hidden, showing minimum profile. 13

14 Project Specification Appendix A1 Tarec TM pir CR Rigid Polyisocyanurate Insulation kg/m 3 / lb/ft 3 General Physical Properties (Metric) Property Test Method Unit Typical Value Nominal Density (EN ISO 845) / (ASTM D 1622) kg/m Thermal Conductivity at +10 C (EN 12667) / (ASTM C 518) W/m K Colour Green Green Green Green Closed Cell Content (EN ISO 4590) Method 1 / (ASTM D 2856) Method B % Operating Temperature Limits Upper Limit C Lower Limit C Minimum Compressive (EN 826) / (ASTM D 1621) Strength at +23 C Parallel kpa Perpendicular kpa Minimum Tensile (ASTM D 1623) Strength at +23 C Parallel kpa Perpendicular kpa Linear Dimensional Stability (EN 1604) / (ASTM D 2126) +93 C for 24 hours % C for 24 hours % C for 48 hours and 95% RH % Friability for 10 mins (ASTM C 421) % < 30 < 30 < 30 < 25 Linear Expansion Coefficient (ASTM D 696) m/m K x x x x 10 6 Water Absorption (ISO 2896) Vol % Water Vapour Permeability (ASTM E 96) ng/pa.s.m General Physical Properties (Imperial) Property Test Method Unit Typical Value Nominal Density (EN ISO 845) / (ASTM D 1622) lb/ft Thermal Conductivity at +50 F (EN 12667) / (ASTM C 518) Btu in/hr ft 2 F Colour Green Green Green Green Closed Cell Content (EN ISO 4590) Method 1 / (ASTM D 2856) Method B % Operating Temperature Limits Upper Limit F Lower Limit F Minimum Compressive (EN 826) / (ASTM D 1621) Strength at +73 F Parallel psi Perpendicular psi Minimum Tensile (ASTM D 1623) Strength at +73 F Parallel psi Perpendicular psi Linear Dimensional Stability (EN 1604) / (ASTM D 2126) F for 24 hours % F for 24 hours % F for 48 hours and 95% RH % Friability for 10 mins (ASTM C 421) % < 30 < 30 < 30 < 25 Linear Expansion Coefficient (ASTM D 696) ft/ft K x x x x 10 6 Water Absorption (ISO 2896) Vol % Water Vapour Permeability (ASTM E 96) Perm inch

15 Fire Test Classifications Fire Test Test Method Typical Result Fire Propagation BS 476 6: 1989 Index of performance (I) not exceeding 12 and sub index (i 1 ) not exceeding 6* Surface Spread of Flame BS 476 7: 1997 Class 1* Class 1* Class 1* Class 1* Horizontal Burning EN ISO 3582: mm / 0.4 in 10 mm / 0.4 in 10 mm / 0.4 in 10 mm / 0.4 in Oxygen Index EN ISO : % 30% 30% 30% Temperature Index EN ISO : 1996 > 390 C / 734 F > 390 C / 734 F > 390 C / 734 F > 390 C / 734 F * These test results combined enables a Class 0 classification to the Building Regulations in England & Wales, Northern Ireland and the Republic of Ireland, and a Low Risk classification to the Building Standards in Scotland. These tests were conducted on samples of 25 mm / 1 in thickness faced with a reinforced aluminium foil vapour barrier jacket. Fire Test Specifications Fire Test Test Method Specification Flame Spread Index ASTM E 84 < 25* < 25* < 25* < 25* Epiradiateur NF P M1 M1 M1 M1 Vertical Burning DIN : 1998 B2 B2 B2 B2 * These tests were conducted on samples of 25 mm / 1 in thickness faced with an aluminium foil vapour barrier jacket. 15

16 Project Specification Appendix A2 Tarec TM pir HD Rigid Polyisocyanurate Insulation kg/m 3 / lb/ft 3 General Physical Properties (Metric) Property Test Method Unit Typical Value Nominal Density (EN ISO 845) / (ASTM D 1622) kg/m Thermal Conductivity at +10 C (EN 12667) / (ASTM C 518) W/m K Colour Green Green Green Green Closed Cell Content (EN ISO 4590) Method 1 / (ASTM D 2856) Method B % Operating Temperature Limits Upper Limit C Lower Limit C Minimum Compressive (EN 826) / (ASTM D 1621) Strength Parallel at +23 C kpa Parallel at 165 C kpa Perpendicular at +23 C kpa Minimum Tensile (EN 826) / (ASTM D 1621) Strength Parallel at +23 C kpa Parallel at 165 C kpa Perpendicular at +23 C kpa Linear Dimensional Stability (EN 1604) / (ASTM D 2126) +93 C for 24 hours % C for 24 hours % C for 48 hours and 95% RH % Friability for 10 mins (ASTM C 421) % < 10 < 10 < 5 < 5 Linear Expansion Coefficient (ASTM D 696) m/m K x x x x 10 6 Water Absorption (ISO 2896) Vol % Water Vapour Permeability (ASTM E 96) ng/pa.s.m General Physical Properties (Imperial) Property Test Method Unit Typical Value Nominal Density (EN ISO 845) / (ASTM D 1622) lb/ft Thermal Conductivity at +50 F (EN 12667) / (ASTM C 518) Btu in/hr ft 2 F Colour Green Green Green Green Closed Cell Content (EN ISO 4590) Method 1 / (ASTM D 2856) Method B % Operating Temperature Limits Upper Limit F Lower Limit F Minimum Compressive (EN 826) / (ASTM D 1621) Strength Parallel at 73 F psi Parallel at 265 F psi Perpendicular at 73 F psi Minimum Tensile (ASTM D 1623) Strength Parallel at 73 F psi Parallel at 265 F psi Perpendicular at 73 F psi Linear Dimensional Stability (EN 1604) / (ASTM D 2126) F for 24 hours % F for 24 hours % F for 48 hours and 95% RH % Friability for 10 mins (ASTM C 421) % < 10 < 10 < 5 < 5 Linear Expansion Coefficient (ASTM D 696) ft/ft K x x x x 10 6 Water Absorption (ISO 2896) Vol % Water Vapour Permeability (ASTM E 96) Perm inch

17 Fire Test Classifications Fire Test Test Method Typical Result Horizontal Burning EN ISO 3582: mm / 0.8 in 20 mm / 0.8 in 20 mm / 0.8 in 20 mm / 0.8 in Temperature Index EN ISO : 1996 > 390 C / 734 F > 390 C / 734 F > 390 C / 734 F > 390 C / 734 F Epiradiateur NF P M4 M4 M4 M4 Fire Test Specifications Fire Test Test Method Specification Vertical Burning DIN : 1998 B2 B2 B2 B2 17

18 Project Specification Appendix A3 Tarec TM pir HT Rigid Polyisocyanurate Insulation 40 kg/m 3 / 2.5 lb/ft 3 General Physical Properties (Metric) Property Test Method Unit Typical Value Nominal Density (EN ISO 845) / (ASTM D 1622) kg/m 3 40 Thermal Conductivity at +10 C (EN 12667) / (ASTM C 518) W/m K 0,026 Colour Closed Cell Content (EN ISO 4590) Method 1 / (ASTM D 2856) Method B % 95 Operating Temperature Limits Upper Limit C +200 Lower Limit C 180 Minimum Compressive (EN 826) / (ASTM D 1621) Strength at +23 C Parallel kpa 230 Perpendicular kpa 150 Minimum Tensile (ASTM D 1623) Strength at +23 C Parallel kpa 490 Perpendicular kpa 340 Linear Dimensional Stability (EN 1604) / (ASTM D 2126) +93 C for 24 hours % 1 30 C for 24 hours % C for 24 hours and 95% RH % 3 Friability for 10 mins (ASTM C 421) % < 40 Linear Expansion Coefficient (ASTM D 696) m/m K x 10 6 Water Absorption (ISO 2896) Vol % 5,5 Water Vapour Permeability (ASTM E 96) ng/pa.s.m 5,5 Gris General Physical Properties (Imperial) Property Test Method Unit Typical Value Nominal Density (EN ISO 845) / (ASTM D 1622) lb/ft Thermal Conductivity at +50 F (EN 12667) / (ASTM C 518) Btu in/hr ft 2 F 0.18 Colour Closed Cell Content (EN ISO 4590) Method 1 / (ASTM D 2856) Method B % 95 Operating Temperature Limits Upper Limit F +392 Lower Limit F 292 Minimum Compressive (EN 826) / (ASTM D 1621) Strength at +73 F Parallel psi 33.4 Perpendicular psi 21.8 Minimum Tensile (ASTM D 1623) Strength at +73 F Parallel psi 71.0 Perpendicular psi 49.3 Linear Dimensional Stability (EN 1604) / (ASTM D 2126) F for 24 hours % 1 22 F for 24 hours % F for 48 hours and 95% RH % 3 Friability for 10 mins (ASTM C 421) % < 40 Linear Expansion Coefficient (ASTM D 696) ft/ft K x 10 6 Water Absorption (ISO 2896) Vol % 5.0 Water Vapour Permeability (ASTM E 96) Perm inch 3.8 Grey 18

19 Fire Test Classifications Property Test Method Typical Value Epiradiateur NF P M4 Fire Test Specifications Property Test Method Specification Vertical Burning DIN : 1998 B2 19

20 Project Specification Appendix A3 Tarec TM pir M1 Rigid Polyisocyanurate Insulation kg/m 3 / lb/ft 3 General Physical Properties (Metric) Property Test Method Unit Typical Value Nominal Density (EN ISO 845) / (ASTM D 1622) kg/m Thermal Conductivity at +10 C (EN 12667) / (ASTM C 518) W/m K Colour Green Green Green Green Closed Cell Content (EN ISO 4590) Method 1 / (ASTM D 2856) Method B % Operating Temperature Limits Upper Limit C Lower Limit C Minimum Compressive (EN 826) / (ASTM D 1621) Strength at +23 C Parallel kpa Perpendicular kpa Minimum Tensile (ASTM D 1623) Strength at +23 C Parallel kpa Perpendicular kpa Linear Dimensional Stability (EN 1604) / (ASTM D 2126) +93 C for 24 hours % C for 24 hours % C for 48 hours and 95% RH % Friability for 10 mins (ASTM C 421) % < 40 < 35 < 35 < 20 Linear Expansion Coefficient (ASTM D 696) m/m K x x x x 10 6 Water Absorption (ISO 2896) Vol % Water Vapour Permeability (ASTM E 96) ng/pa.s.m General Physical Properties (Imperial) Property Test Method Unit Typical Value Nominal Density (EN ISO 845) / (ASTM D 1622) lb/ft Thermal Conductivity at +50 F (EN 12667) / (ASTM C 518) Btu in/hr ft 2 F Colour Green Green Green Green Closed Cell Content (EN ISO 4590) Method 1 / (ASTM D 2856) Method B % Operating Temperature Limits Upper Limit F Lower Limit F Minimum Compressive (EN 826) / (ASTM D 1621) Strength at +73 F Parallel psi Perpendicular psi Minimum Tensile (ASTM D 1623) Strength at +73 F Parallel psi Perpendicular psi Linear Dimensional Stability (EN 1604) / (ASTM D 2126) F for 24 hours % F for 24 hours % F for 48 hours and 95% RH % Friability for 10 mins (ASTM C 421) % < 40 < 35 < 35 < 20 Linear Expansion Coefficient (ASTM D 696) ft/ft K x x x x 10 6 Water Absorption (ISO 2896) Vol % Water Vapour Permeability (ASTM E 96) Perm inch

21 Fire Test Classifications Fire Test Test Method Typical Result Fire Propagation BS 476 6: 1989 Index of performance (I) not exceeding 12 and sub index (i 1 ) not exceeding 6* Surface Spread of Flame BS 476 7: 1997 Class 1* Class 1* Class 1* Class 1* Horizontal Burning EN ISO 3582: mm / 1 in 25 mm / 1 in 25 mm / 1 in 25 mm / 1 in Oxygen Index EN ISO : % 30% 30% 30% Temperature Index EN ISO : 1996 > 390 C / 734 F > 390 C / 734 F > 390 C / 734 F > 390 C / 734 F Flame Spread Index ASTM E Fire Propagation NEN 6065 Class 2 Smoke Index NEN ** / 2.2** * These test results combined enables a Class 0 classification to the Building Regulations in England & Wales, Northern Ireland and the Republic of Ireland, and a Low Risk classification to the Building Standards in Scotland. These tests were conducted on samples of 25 mm / 1 in thickness faced with a reinforced aluminium foil vapour barrier jacket. ** Faced with a glass reinforced aluminium foil vapour barrier jacket. *** Faced with a multiple layered polyester and aluminium foil vapour barrier jacket. Fire Test Specifications Fire Test Test Method Specification Epiradiateur NF P M1 M1 M1 M1 Vertical Burning DIN : 1998 B2 B2 B2 B2 21

22 Project Specification Appendix B1 Triplex Foil Vapour Barrier Jacket Kingspan utilises a Triplex Foil Vapour Barrier Jacket which is an extremely durable and protective low vapour permeability 25 micron / 1 mil aluminium foil laminated with a 12 micron / 0.5 mil polyester film on each side. The Triplex Foil Vapour Barrier Jacket combines the excellent vapour barrier properties of aluminium with the outstanding mechanical and thermal characteristics of polyester film to provide an ideal, flexible and efficient barrier material. The Triplex Foil Vapour Barrier Jacket, primarily used in cold insulation systems to prevent the ingress of moisture into the insulation, is mainly applied as a facing to insulation boards, segments and pipe sections. Technical Properties An adhesive laminated structure with: l Polyester outer layer for good physical strength (± 12 µm); l Aluminium foil middle layer for excellent vapour resistance (± 25 µm); and l Polyester inner layer for good physical strength (± 12 µm). Property Value Unit Service Temperature Minimum: 80 C Maximum: +150 C Melting Point (polyester) +250 C Weight 106 g/m 2 Specific Gravity 2.2 kg/dm 3 Vapour Permeability g/m 2 h mm Hg Humidity Absorption < 0.3 % Tensile Strength MD 100 N/mm Elongation % The above information is based on the manufacturer s research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer of the items made with our products. Whilst care was taken to ensure accuracy Kingspan offers no guarantee that the data presented is correct or complete. 22

23 Appendix B2 Triplex Foil Vapour Barrier Tape Kingspan utilises a Triplex Foil Vapour Barrier Tape similar to the The Triplex Foil Vapour Barrier Jacket. It is also an extremely durable and protective low vapour permeability 25 micron / 1 mil aluminium foil laminated with a 12 micron / 0.5 mil polyester film on each side. The Triplex Foil Vapour Barrier Tape combines the excellent vapour barrier properties of aluminium with the outstanding mechanical and thermal characteristics of polyester film to provide an ideal, flexible and efficient barrier material. The Triplex Foil Vapour Barrier Jacket, primarily used in cold insulation systems to prevent the ingress of moisture into the insulation, is mainly applied to close seams between pipe sections, segments, and / or insulation boards and is primarily used in cold insulation systems to prevent the ingress of moisture into the insulation. Technical Properties An adhesive laminated structure with: l Polyester outer layer for good physical strength (± 12 µm); l Aluminium foil middle layer for excellent vapour resistance (± 25 µm); and l Polyester inner layer for good physical strength (± 12 µm). Property Value Unit Service Temperature Minimum: 80 C Maximum: +150 C Melting Point (polyester) +250 C Weight 106 g/m 2 Specific Gravity 2.2 kg/dm 3 Vapour Permeability g/m 2 h mm Hg Humidity Absorption < 0.3 % Tensile Strength MD 100 N/mm Elongation % The above information is based on the manufacturer s research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer of the items made with our products. Whilst care was taken to ensure accuracy Kingspan offers no guarantee that the data presented is correct or complete. Appendix B3 Glass Fibre Reinforced Adhesive Tape Technical Properties Property Value Unit Colour Transparent Dimensions Width: 1.9 cm Length: 50 m Thickness: mm Carrier Polyproplene mm Tensile Strength N/cm The above information is based on the manufacturer s research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer of the items made with our products. Whilst care was taken to ensure accuracy Kingspan offers no guarantee that the data presented is correct or complete. 23

24 Project Specification Appendix B4 Polyurethane Adhesive The Polyurethane Adhesive is a two part high strength thermosetting urethane adhesive designed to bond various types of low temperature insulation materials to themselves and to metal and masonry substrates. After curing, it forms a strong, yet flexible bond capable of withstanding thermal shock and mechanical impact. The Polyurethane Adhesive can be used as both an attachment adhesive and joint sealant in low temperature installations using cellular glass, polystyrene, or rigid board stock polyurethane foam insulation. It can be top coated with solvent base products without bleed through. The Polyurethane Adhesive does not contain flammable solvents, asphalt, asbestos, lead, mercury, or mercury compounds. Technical Properties Property Value Unit Application Consistency Trowel or glove Average Weight Part A 1.62 kg/l Part B 1.23 kg/l Average Non volatile 97% % by Volume Coverage Range 2.0 to 4.0 mm 0.5 to 2.5 m²/l Mixing Ratio 8 Parts A: 1 Part B (By Volume) 11 Parts A: 1 Part B (By Weight) Pot 25 C 1 2 hr Drying / Curing 25 C Set to Touch: 8 hr Dry Through: 24 hr Maximum Strength: 7 Days Service Temperature 190 to +93 C Wet Flammability Flash point (ASTM D 3278): > 93 C The above information is based on the manufacturer s research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer of the items made with our products. Whilst care was taken to ensure accuracy Kingspan offers no guarantee that the data presented is correct or complete. 24

25 Appendix B5 Mastic The Mastic is a tough, flexible and fire resistant elastomeric finish for the protection of outdoor thermal insulation. It is an excellent vapour barrier for low temperature insulation on pipework, ductwork, tanks, vessels and fittings. The Mastic provides outstanding weather barrier protection, shows excellent colour retention, chemical resistance, and durability. Mastic trowels easily and smoothly without drag or excessive stringing. It features higher than average volume solid thus reducing the number of gallons that need to be applied. Technical Properties Property Value Unit Application Consistency Trowel or Glove Average Weight 1.20 to 1.25 kg/l Average Non volatile 42 % by volume Coverage Range: 0.9 mm Dry Thickness: 2.0 mm Equivalent Wet Coverage: 2.0 l/m 2 Drying Time Set to Touch: 5 hr Dry Through: 48 hr Service Temperature 46 to +104 ºC Water Vapour Permeance: perms Wet Flammability Flash point 43 ASTM D 3278 Surface Burning Characteristics Flame Spread: 10 ASTM E 84 Smoke Developed: 15 The above information is based on the manufacturer s research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer of the items made with our products. Whilst care was taken to ensure accuracy Kingspan offers no guarantee that the data presented is correct or complete. 25

26 Project Specification Appendix B6 Reinforcement Scrim The Reinforcement Scrim has a synthetic fibre composition that provides for significantly greater elongation, recovery and freedom from stress breakage. The Reinforcement Scrim has a leno weave that gives stability to the fabric, eliminating the thread movement and distortion inherent to plain weave cloths. It will not detectably affect the flame spread and smoke developed ratings of the selected mastic or coating. The Reinforcement Scrim is easy to bond to and wets out readily compared to glass cloth. This minimizes the possibility of disbanding of tack and finish coats. Because it weighs only 0.9 ounces per square yard, about half the weight of glass cloth, the Reinforcement Scrim is easy to work with. A full roll can easily be one handed for a faster, trouble free installation. The Reinforcement Scrim contains no asbestos, lead, mercury, or mercury compounds. Technical Properties Property Value Unit Composition Polyester with PVA Finish Weave Leno Visual Mesh 9 x 8 Openings/in 2 Elongation % Average Weight 30.5 g/m 2 Thread Construction 18 ends, 8 picks Standard Roll Size Length: 183 m Width: 0.76 m Surface: 139 m 2 Weight per roll (Typical) 4.5 kg Roll diameter (Typical) 0.17 m The above information is based on the manufacturer s research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer of the items made with our products. Whilst care was taken to ensure accuracy Kingspan offers no guarantee that the data presented is correct or complete. 26

27 Appendix B7 Joint Sealant The Joint Sealant is a fire resistive, flexible butyl elastomer based vapour barrier sealant. It is designed for sealing joints in insulation (except polystyrene foam), metal and masonry wherever the maintenance of a water tight and air tight seal is required. It can be used as a joint sealant in low velocity duct air conditioning systems and is ideal for sealing the laps of aluminium jacketing to prevent the ingress of moisture. The Joint Sealant is a fast drying vapour barrier sealant that can be top coated with most solvent thinned, flexible, light coloured coatings without danger of bleed through. It is weather resistant and may be used outdoors without top coating. Joint Sealant is the preferred product for flashing projections and terminations where a complete moisture and vapour seal is required. Technical Properties Property Value Unit Application Consistency Trowel, Caulking Gun or Power Extrusion Equipment Average Weight 1.1 kg/l Average Non volatile 52 to 58 % by Volume Coverage Range: 0.3 to 0.6 m²/l Trowel: 3.2 to 1.6 mm wet film thickness Caulking Gun: 38 m per 0.31 l tube (3.2 mm bead) 9 m per 0.31 l tube (6.4 mm bead) Drying / Curing 25 C Set to Touch: 1 /2 hr Dry Through: 72 hr Service Temperature 101 to +93 C The above information is based on the manufacturer s research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer of the items made with our products. Whilst care was taken to ensure accuracy Kingspan offers no guarantee that the data presented is correct or complete. 27

28 Project Specification Appendix B8 Vapour Stop Sealant Vapour Stop Sealant is a one part elastomer based product used as a vapour barrier sealant in the joints of cellular glass and urethane foam board stock insulation. It remains soft and flexible, preventing damage to the insulation due to thermal cycling through a wide range of temperatures. Vapour Stop Sealant is primarily used with low temperature insulation to prevent the migration of water and water vapour into the insulation system via butt joints. Vapour Stop Sealant is supplied in a special buttery consistency, which facilitates application to insulation surfaces without stringing or excessive drag. It may be applied at temperatures as low as 10 C/ 50 F without difficulty. Vapour Stop Sealant does not contain asbestos, lead, mercury or mercury compounds. Technical Properties Property Value Unit Application Consistency Trowel, Power Extrusion Average Weight 1.5 kg/l Average Non volatile 82 % by Volume Coverage Range Trowel: 0.29 to 0.61 m²/l Wet film thickness: 3.2 to 1.6 mm Drying / Curing 25 C Skins over in 2 to 3 hours, essentially non drying Wet Flammability Flash point 63 C Service Temperature 171 to +93 C The above information is based on the manufacturer s research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer of the items made with our products. Whilst care was taken to ensure accuracy Kingspan offers no guarantee that the data presented is correct or complete. 28

29 Appendix B9 Vapour Stop Adhesive / Cryogenic Coating Vapour Stop Adhesive / Cryogenic Coating is a two part black elastomeric Vapour Stop Adhesive / Cryogenic Coating designed for use in cryogenic and specific chemical resistance applications. It is suitable for application to polyurethane foam, cellular glass and fibrous glass insulation in conjunction with aluminium, steel, wood and masonry construction materials. Vapour Stop Adhesive / Cryogenic Coating has excellent resistance to moisture, water vapour and other gases in addition to most oils, mild solvents, inorganic acids, inorganic bases and salt solutions. Vapour Stop Adhesive / Cryogenic Coating is suitable for bonding and sealing lap joints in plywood and metal and for adhering glass cloth to itself and other surfaces. It can function both as a vapour barrier and adhesive in very low temperature applications where a water vapour tight insulation system is required. It is an excellent vapour stop material. Vapour Stop Adhesive / Cryogenic Coating does not contain no lead, asbestos, mercury, or mercury compounds. Technical Properties Property Value Unit Application Consistency Brush, spray, roller Average Weight 1.15 kg/l Average Non volatile 65.0 % by Volume Coverage Range Subject to type of surface Mixing Ratio 1:1 by volume Pot 25 C 6 9 hr Drying 23 C, 50%RH Through: 48 hr Full Cure: 2 wk Water Vapour Permeance perm Wet Flammability Flash point 26.7 C Service Temperature 196 to +121 C The above information is based on the manufacturer s research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer of the items made with our products. Whilst care was taken to ensure accuracy Kingspan offers no guarantee that the data presented is correct or complete. 29

30 Project Specification Appendix B10 B13 Appendix B10 Flexible Elastomeric Foam Flexible Elastomeric Foam Contraction Joint Filler. Refer to local elastomeric foam manufacturer or local reseller. Appendix B11 Contraction Joint Tape Contraction Joint Tape. Refer to local reseller. Website manufacturer: Appendix B12 Mineral Fibre Slab Compressible Mineral Fibre Contraction Joint Filler Material. Density: +/ 32 kg/m 3. Refer to Local Mineral Fibre Manufacturer. Appendix B13 Mineral Fibre Loose Fill Low Density Cavity Filler. Nominal Density +/ 16 kg/m 3. Refer to Local Mineral Fibre Manufacturer. 30

31 Appendix C1 Insulation Thickness (mm) Medium Emissitivity Finish / Anti-Condensation Ambient Temperature 35 C / 95 F Relative Humidity 80% Dewpoint Temperature Wind Velocity External Surface Emissivity 31.2 C / 88.2 F 1 m/s / 2.2 mph 0.4 (Aluminised Cladding or Triplex Foil Vapour Barrier Jacket) Operating Temperature ( C) Diam (mm) Vessels

32 Project Specification Appendix C2 Insulation Thickness (mm) High Emissitivity Finish / Anti-Condensation Ambient Temperature 35 C / 95 F Relative Humidity 80% Dewpoint Temperature Wind Velocity External Surface Emissivity 31.2 C / 88.2 F 1 m/s / 2.2 mph 0.9 (Painted or Mastic Finish) Operating Temperature ( C) Diam (mm) Vessels

33 Appendix C3 Insulation Thickness (mm) Maximum Heat Gain of 25 W/m 2 & Anti-Condensation Ambient Temperature 35 C / 95 F Relative Humidity 80% Dewpoint Temperature Wind Velocity Heat Gain Limit 31.2 C / 88.2 F 1 m/s / 2.2 mph < 25 W/m² / < 4.75 Btu/ft² h Operating Temperature ( C) Diam (mm) Vessels

34 Project Specification Appendix C4 Insulation Thickness (mm) Maximum Heat Gain of 15 W/m 2 & Anti-Condensation Ambient Temperature 35 C / 95 F Relative Humidity 80% Dewpoint Temperature Wind Velocity Heat Gain Limit 31.2 C / 88.2 F 1 m/s / 2.2 mph < 15 W/m² / < 4.75 Btu/ft² h Operating Temperature ( C) Diam (mm) Vessels

35 Appendix C5 Insulation Layer Build-up Thickness of Individual Layers Total Thickness First Layer Second Layer Third Layer (mm) (mm) (mm) (mm) * 55 55* Shiplapped joints. Size of shiplap is 1 /2 thickness x 25 mm. 35

36 Project Specification Appendix C6 Contraction Gaps Gaps to allow for the different rates of contraction between the outside diameter of the surface to be insulated and the bore of the inner layer of pre-formed insulation shall be provided as detailed in the table below. Difference in Sections Segments Temperature ( C) 273 mm / mm / mm / mm / 20 ext. diam. ext. diam. ext. diam. Carbon Steel Stainless Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel (mm / in) (mm / in) (mm / in) (mm / in) (mm / in) (mm / in) 0 to / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 / to / / / / / 0 0 / to / / / / / 0 0 / 0 36

37 Appendix C7 Contraction Joints Metric Units Difference in Distance Between Temperature ( C) Contraction Contraction Joints Joint Width Inner Layer Stainless Steel Carbon Steel PIR Steel Stainless Steel Carbon Steel Middle Layer Outer Layer K (mm / m) (mm / m) (mm / m) (m) (m) (mm) 0 to to to to Imperial Units Difference in Distance Between Temperature ( C) Contraction Contraction Joints Joint Width Inner Layer Stainless Steel Carbon Steel PIR Steel Stainless Steel Carbon Steel Middle Layer Outer Layer K (in / ft) (in / ft) (in / ft) (ft) (ft) (in) 0 to to to to Note: co-efficient of expansion (α) of stainless steel = 16 x 10-6 / K carbon steel = 12 x 10-6 / K 37

38 Project Specification Appendix C8 Dimensions and Tolerances Sections Thickness: Inside Diameter: Length: Pipe Segments Thickness: Inside Diameter: Length: Segments / Lags Thickness: Width: Length: Slabs Thickness: Width: Length: From 20 mm and upwards in 5 mm increments From 13.5 mm to 356 mm inclusive 1000 mm From 20 mm and upwards in 5 mm increments From 406 mm to 914 mm inclusive 1000 mm From 20 mm and upwards in 5 mm increments From mm depending on density 1000 mm From 20 mm and upwards in 5 mm increments 500 mm, 1000 mm, 1200 mm 1000 mm or 2500 mm Prefab Elbows, Flange Covers, Valve Covers, Reducers etc Thickness: From 25 mm and upwards in 5 mm increments Dimensional Tolerances Slabs Segments Sections Length + / mm + / mm + / mm Width + / mm + / mm + / mm Thickness + / mm +2,0 / -1.0 mm +2,0 / -1.0 mm Diameter - + / mm +2,0 / -0.0 mm 38

39 Appendix D Insulation & Finishing Details Technical Drawings Appendix D1 Single Layered Pipe Insulation Appendix D2 Double Layered Pipe Insulation Appendix D3 Triple Layered Pipe Insulation Appendix D4 Pipe Support Appendix D5 Pipe Hanger Appendix D6 Milled Elbow Appendix D7 Milled Elbow Combined with Outer Layer in Pre-fabricated Mitred Pieces Appendix D8 Pre-fabricated Elbow in Mitred Pieces Appendix D9 T-piece Appendix D10 Milled Reduction Appendix D12 Contraction Joint in a Single Layered System Appendix D13 Contraction joint in a Multi Layered System Appendix D14 Pre-fabricated Flange Box in a Single Layered System Appendix D15 Pre-fabricated Flange Box in a Double Layered System Appendix D16 Pre-fabricated Flange Box in a Triple Layered System Appendix D17 Pre-fabricated Flange Box in a Single Layered System Appendix D18 Pre-fabricated Flange Box in a Multi Layered System Appendix D19 Termination of Insulation Appendix D20 Vapour Stop at Insulated Flanges & Valves Appendix D21 Vapour Stop in a Multi Layered System Appendix D11 Milled Transitional Reduction 39

40 Project Specification Appendix D1 Single Layered Pipe Insulation 1. Tarec TM pir CR polyisocyanurate insulation. Refer to Appendix A1, A2, A3 and A4 for technical properties. In a single layer system shiplapped joints may be required. Refer to Appendix C4 for details. 2. Factory applied Kingspan Triplex Foil Vapour Barrier Jacket. Refer to Appendix B1 for details. 3. Kingspan Triplex Foil Vapour Barrier Tape. Refer to Appendix B2 for details. 4. Glass filament adhesive tape bands at 350 mm centres. Refer to Appendix B3 for details. 5. Appropriate butt joint sealant. Refer to Appendix B4 for details. 6. Appropriate butt joint sealant. Refer to Appendix B4 for details. 7. First coat of primary vapour barrier mastic. Refer to Appendix B5 for details. 8. No. 10 Glass Cloth Interlayer. Refer to Appendix B6 for details. 9. Second coat of primary vapour barrier mastic. Refer to Appendix B5 for details. 10. Cladding. For single layered systems, Kingspan Triplex Foil Vapour Barrier Jacket may be considered optional when appropriate mastic is used. 40

41 Appendix D1 Single Layered Pipe Insulation Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Circumferential and longitudinal joints shall be staggered for thickness 50 mm up to 60 mm. 3. Joints shall be fully glued. 4. Metal jacketing to be applied only if so specified. 41

42 Project Specification Appendix D2 Double Layered Pipe Insulation 1. Tarec TM pir CR polyisocyanurate insulation. Refer to Appendix A1, A2, A3 and A4 for technical properties. 2. Factory applied Kingspan Triplex Foil Vapour Barrier Jacket. Refer to Appendix B1 for details. 3. Kingspan Triplex Foil Vapour Barrier Tape. Refer to Appendix B2 for details. 4. Glass filament adhesive tape bands at 350 mm centres. Refer to Appendix B3 for details. 5. Appropriate butt joint sealant. Refer to Appendix B4 for details. 6. First coat of primary vapour barrier mastic. Refer to Appendix B5 for details. 7. No. 10 Glass Cloth Interlayer. Refer to Appendix B6 for details. 8. Second coat of primary vapour barrier mastic. Refer to Appendix B5 for details. 9. Cladding. 42

43 Appendix D2 Double Layered Pipe Insulation Note 1 Materials and finishing in accordance with installation instructions and specification. 2 In multi-layer systems circumferential and longitudinal joints shall be staggered. 3. Joints in the outer layer to be fully glued. 4. Metal jacketing to be applied only if so specified. 43

44 Project Specification Appendix D3 Triple Layered Pipe Insulation 1. Tarec TM pir CR polyisocyanurate insulation. Refer to Appendix A1, A2, A3 and A4 for technical properties. 2. Factory applied Kingspan Triplex Foil Vapour Barrier Jacket. Refer to Appendix B1 for details. 3. Kingspan Triplex Foil Vapour Barrier Tape. Refer to Appendix B2 for details. 4. Glass filament adhesive tape bands at 350 mm centres. Refer to Appendix B3 for details. 5. Appropriate butt joint sealant. Refer to Appendix B4 for details. 6. First coat of primary vapour barrier mastic. Refer to Appendix B5 for details. 7. No. 10 Glass Cloth Interlayer. Refer to Appendix B6 for details. 8. Second coat of primary vapour barrier mastic. Refer to Appendix B5 for details. 9. Cladding. 44

45 Appendix D3 Triple Layered Pipe Insulation Note 1 Materials and finishing in accordance with installation instructions and specification. 2 In multi-layer systems circumferential and longitudinal joints shall be staggered. 3. Joints in the outer layer to be fully glued. 4. Metal jacketing to be applied only if so specified. 45

46 Project Specification Appendix D4 Pipe Support Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Shiplapped circumferential joint if practical. 3. High density pipe supports supplied as single layer with rebated joints to match the multi layer pipe insulation thicknesses. 46

47 Appendix D5 Pipe Hanger Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Shiplapped circumferential joint if practical. 3. High density pipe supports supplied as single layer with rebated joints to match the multi-layer pipe insulation thicknesses. 47

48 Project Specification Appendix D6 Milled Elbow Note 1 Materials and finishing in accordance with installation instructions and specification. 2 On this sketch only typical elbow insulation is indicated. 3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation. 48

49 Appendix D7 Milled Elbow combined with outer layer in pre-fabricated mitred pieces Note 1 Materials and finishing in accordance with installation instructions and specification. 2 first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation. 49

50 Project Specification Appendix D8 Pre-fabricated Elbow in mitred pieces Note 1 Materials and finishing in accordance with installation instructions and specification. 2 first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation. 50

51 Appendix D9 T-piece Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Metal jacketing to be applied only if so specified. 3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation. 51

52 Project Specification Appendix D10 Milled reduction Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Metal jacketing to be applied only if so specified. 3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation. 52

53 Appendix D11 Milled transitional reduction Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Metal jacketing to be applied only if so specified. 3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation. 53

54 Project Specification Appendix D12 Contraction Joint in a single layered system Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Metal jacketing to be applied only if so specified. 25mm/1 clearance for application of screws or rivets is so required. Drain hole to be applied at the lowest point. 54

55 Appendix D13 Contraction Joint in a multi layered system Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Metal jacketing to be applied only if so specified. 25mm/1 clearance for application of screws or rivets is so required. Drain hole to be applied at the lowest point. 55

56 Project Specification Appendix D14 Pre-fabricated Flange Box in a single layered system Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Distance between flange and insulation to be bolt length +30mm/ Overlap length as insulation thickness, with minimum >30mm/2. 4 Flange box vapor barrier shall be carried over the pipe insulation vapor barrier. 5 Metal jacketing to be applied only if so specified. 56

57 Appendix D15 Pre-fabricated Flange Box in a double layered system Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Distance between flange and insulation to be bolt length +30mm/ Overlap length as insulation thickness, with minimum >30mm/2. 4 Flange box vapor barrier shall be carried over the pipe insulation vapor barrier. 5 Metal jacketing to be applied only if so specified. 57

58 Project Specification Appendix D16 Pre-fabricated Flange Box in a triple layered system Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Distance between flange and insulation to be bolt length +30mm/ Overlap length as insulation thickness, with minimum >30mm/2. 4 Flange box vapor barrier shall be carried over the pipe insulation vapor barrier. 5 Metal jacketing to be applied only if so specified. 58

59 Appendix D17 Pre-fabricated Flange Box in a single layered system Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Distance between flange and insulation to be bolt length +30mm/ Overlap length as insulation thickness, with minimum >50mm/2. 4 Valve box vapour barrier shall be carried over the pipe insulation vapour barrier. 5 Metal jacketing to be applied only if so specified. 59

60 Project Specification Appendix D18 Pre-fabricated Flange Box in a multi layered system Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Distance between flange and insulation to be bolt length +30mm/ Overlap length as insulation thickness, with minimum >50mm/2. 4 Valve box vapour barrier shall be carried over the pipe insulation vapour barrier. 5 Metal jacketing to be applied only if so specified. 60

61 Appendix D19 Termination of Insulation Note 1 Materials and finishing in accordance with installation instructions and specification. 2 If no metal jacketing finish, a third layer of mastic to be applied in accordance with the installation instructions. 3 Corners to be slightly trimmed or filled with mastic. 61

62 Project Specification Appendix D20 Vapour stop at insulated Flanges and Valves Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Corners to be slightly trimmed or filled with mastic. 3. At a temperature between ambient and 50 C/ 58 F, the vapor barrier can be continued as a vapor stop. At lower temperatures the vapor stop shall be built up with a 2 component cryogenic mastic. 62

63 Appendix D21 Vapour stop in a multi layered system Note 1 Materials and finishing in accordance with installation instructions and specification. 2 Corners to be slightly trimmed or filled with mastic. 3. At a temperature between ambient and 50 C/ 58 F, the vapor barrier can be continued as a vapor stop. At lower temperatures the vapor stop shall be built up with a 2 component cryogenic mastic. 63

64 UK, Ireland & Gibraltar Kingspan Industrial Insulation Ltd Pembridge, Leominster, Herefordshire, HR6 9LA, United Kingdom General Enquiries Tel: +44 (0) Technical Advice Tel: or +44 (0) Australasia, Oceania and SE Asia as far west and north as, and including, Myanmar, China, Mongolia, Japan Kingspan Insulation Pty Ltd 266 Beringarra Ave, Malaga, WA 6090, Australia Tel: (for calls within Australia only) Tel: (for calls outside of Australia) The rest of Europe (excluding Turkey, Malta & Cyprus) and Russia Kingspan Insulation N.V. Visbeekstraat 24 B Turnhout, Belgium Tel: Canada, USA, Bermuda, the Cayman Islands, Puerto Rico & St Pierre and Miquelon Kingspan Insulation LLC 2100 Riveredge Parkway, Suite 175, Atlanta, Georgia, 30328, USA Tel: (for calls within USA only) Tel: +1 (678) (for calls outside of USA) All other countries PAL Middle East PIR LLC P.O. Box , Dubai Investment Park 2, Dubai, U.A.E. Tel: TM Kingspan, Tarec and the Lion Device are Trademarks of the Kingspan Group plc. Kingspan reserves the right to amend product specifications without prior notice. All information, technical details and fixing instructions etc. included in this literature are given in good faith and apply to uses described. Recommendations for use should be verified as to the suitability and compliance with actual requirements, specifications and any applicable laws and regulations. For other applications or conditions of use, Kingspan offers a free Technical Advisory Service the advice of which should be sought for uses of Kingspan products that are not specifically described herein. Please check that your copy of the literature is current by contacting the Marketing Department. Published May 2015