Dependable Services. Concept... Design... Execution...

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1 Dependable Services Concept... Design... Execution...

2 The Company Established in 1998, ASTER GROUP is a young and dynamic organization focused on TELECOM NETWORKS VIZ. Design, Build and Maintain on Turnkey basis, has also established similar services in the areas of Power Transmission and Distribution, Electrification, Lighting, Broadcast, Wind Energy, Pre Engineered Buildings, Railways, Poly Engineering Systems in Telecom, Cold Rooms, Clean Rooms, Defense and AHU segments. Our Reach In keeping with its quest for innovation and meeting marketing needs, Aster is offering Clean Room Modular Panels, Clean Room Doors, Walk-in-Cold Rooms, Freezer Rooms with Refrigeration Systems and Vertical Refrigeration Systems for Hotel and Pharmaceutical Industries.

Our Strength Experienced in Manufacturing, Installation of Pre-engineered, Pre-fabricated Sandwich Panels & Structures. Capability to successfully execute the projects from CONCEPT TO COMMISSIONING.

Offices in all major cities of the country, which enables it to serve in an efficient manner. Committed to Maintain World Class standards in terms of quality, Delivery and Efficient Service.

Sheet metal fabrication, condensing evaporation coils, powder coating, PU panels, control panels; all the critical components are manufactured under strict control.

3 Our Strength Experienced in Manufacturing, Installation of Pre-engineered, Pre-fabricated Sandwich Panels & Structures. Capability to successfully execute the projects from CONCEPT TO COMMISSIONING. Complete Factory warehouse with several lines of stock material to accommodate your project specifications. Production line offers complete in-house laminating, product fabrication and assembly. Offices in all major cities of the country, which enables it to serve in an efficient manner. Committed to Maintain World Class standards in terms of quality, Delivery and Efficient Service. Designing All production facilities are located in-house thereby cutting down on costs and increasing quality. Sheet metal fabrication, condensing evaporation coils, powder coating, PU panels, control panels; all the critical components are manufactured under strict control. The control panels are customized as every system has a different algorithm. Our Commitment At every step, from design to installation and through commissioning, a Project Team is there to assist YOU. Our commitment is to give you the Best service and products available assuring your total satisfaction. Installation The installation procedure is handled onsite by a full team of qualified engineers and technicians. The client s team is made to undergo exhaustive training to fully acquaint them with the working of the system and machinery. Each system is checked for all possible functioning parameters to the complete satisfaction of the client. No assignment is complete till the pre-decided parameters are fulfilled and Validation of the system is completed. In addition to the above, a fully functional after sales department takes care of regular servicing and component replacement. This in-house service cuts down significantly on the response time thereby saving the client valuable resources.

Quantitative Excellence Aster is one of the leading Pre-engineered Building Solutions, Pre-fabricated modular panels and clean room equipment

Latest Technology, Quality Control and Qualitative Human Resources.

4 Quantitative Excellence Aster is one of the leading Pre-engineered Building Solutions, Pre-fabricated modular panels and clean room equipment manufacturers in India. At Aster the key thrust areas are Telecommunications, Defense Applications & Pharmaceutical Clean Rooms. Latest Technology, Quality Control and Qualitative Human Resources. ASTER team of engineers, Industry Experts and Technicians who bring their core competence to the table to accomplish a task, from start to finish, is leaving nothing to chance. We have pool of technical experts, who have worked with many leading national and multinational corporations thus creating a rich and varied team Engineers. Our production facilities offer accurate and automatic fabrication equipment along with a well co-ordinate work force of highly skilled technicians to manufacture Pre-engineered & Prefabricated modular panels for clean room applications.

Role of Modular Panels in Pharmaceutical Facilities General Requirements: A clean room requires a higher standard of construction than many other buildings.

5 Role of Modular Panels in Pharmaceutical Facilities General Requirements: A clean room requires a higher standard of construction than many other buildings. Construction materials used to build clean rooms differ from those used in non-clean room construction due to the following reasons. A clean room should be built as an air tight structure. The internal surface finish should be smooth and suitable for cleaning. The internal surface finish should be sufficiently tough to resist any scratch, indentations, chipping or powdering when impacted or abraded. Some process chemicals, cleaning agents, disinfectants and water may attack or penetrate conventional finishes. In some clean rooms, electro-dissipative construction materials will be required. In some clean rooms, construction materials that give a minimum of egress will be required. Clean rooms are maintained at positives pressure with respect to adjacent areas. If the quality of construction is poor and the joints are not well sealed, then the structure may leak too much. It may then be necessary to pressurize the room by excessive amount of makeup outside air. It is not good economic sense practice to waste air that has to be expensively filtered and airconditioned. Attempting to seal up the structure during the snagging part of the construction will not be as successful as making it airtight, as dirty unfiltered air will be drawn into the room through cracks, crevices, joints and at service penetration points. We can also provide intermediate clean corridor to eliminate all possibility of unfiltered air engress (in-filtrations). The materials that are used for the construction of clean rooms should be smooth on the surface facing the inside of the clean room. There should not be any pores, roughness, waviness etc that will retain contaminants. The surface should be free from ledges wiped free of any contaminants that are deposited. The butts and joints, as seen from the inside of the clean room, should not show openings that may harbor and then disperse dirt. The surface finish in clean rooms must not break up easily and disperse chips or flake/shed particles from construction materials.

Advantages of Modular Panels Thin & light weight construction. Ease and speed of fabrication and erection. Gives better elegant aesthetics. Factory quality control during pre-fabrication.

6 Advantages of Modular Panels Thin & light weight construction. Ease and speed of fabrication and erection. Gives better elegant aesthetics. Factory quality control during pre-fabrication. Wide variety of form and surface material. Versatile use of various materials as per process requirements. Doors compatible with panel materials. Excellent insulating property. Lower cost and flexibility which allows for future changes. In modular type of clean rooms shifting of location at much lower cost is possible compared to structural type. Smooth and easy to clean. Coving becomes/appears to be integral part of panels. No hassles of cracks filling and re-painting i.e. maintenance free without any recurring expenditure. No protruding surfaces on which dust or other contaminants can settle. Class 1000 & better (ISO 6 & better) can be easily achieved which may not be possible in structural type of clean rooms without false ceiling. The most simple panel design in the world hence near zero-dependency on suppliers for the near future, if panels are to be relocated or disconnected. Density 40 Kg/m3 polyurethane PUF insulation and non CFC, hence, environment-friendly. Less joints as compared to any other system of panel design. System are perfectly airtight, hence no problem in pressure balancing & cross contamination. All validation documents are provided as per NEBB guide lines/standards.

Specifications Modular Double Walled Panels MOC Skin

Extruded aluminum sections with in built coving Food Grade

900mm /150 mm 6000 mm Panel thickness 30mm /50 mm/ 75 mm/

7 Specifications Modular Double Walled Panels MOC Skin Structural frame work Insulation Connecting profile Base profile Sealant PCGI/PCGI, PCGI/SS, SS/SS Aluminum extruded sections PUF (45 Kg/m3) Extruded aluminum profile Extruded aluminum sections with in built coving Food Grade silicon Dimensions Width Height (max) 1200mm, 1000mm, 900mm /150 mm 6000 mm Panel thickness 30mm /50 mm/ 75 mm/ 100 Coating thickness for PCGI 80 micron Finish SS PCGI Matt finish As per sample

False Ceiling MOC Skin Structural frame work Insulation Connecting

thickness for PCGI Finish SS PCGI Support Cut-out PCGI/PCGI, PCGI/SS,

8 False Ceiling MOC Skin Structural frame work Insulation Connecting profile Sealant Dimensions Width Height (max) Panel thickness Coating thickness for PCGI Finish SS PCGI Support Cut-out PCGI/PCGI, PCGI/SS, SS/SS Aluminum extruded sections PUF (40 Kg/m3) Extruded aluminum profile Food Grade silicon 1170 mm 6000 mm 50 mm 80 micron Matt finish As per sample Wall panels & suspension rods Can be made as per requirements

9 Modular Double Walled Panels MOC Skin Structural frame work Insulation Connecting profile Base profile Sealant PCGI/PCGI, PCGI/SS, SS/SS Aluminum foil covering PUF (38-40 Kg/m3) Tongue & groove C Channel. Food Grade Silicon Dimensions Width Height (max) Panel thickness 1000 mm 6000 mm 50 mm Coating thickness for PCGI Finish SS PCGI As per sample Walkable False Ceiling MOC Skin PCGI/PCGI, PCGI/SS, SS/SS Structural frame work Insulation Connecting profile Sealant PUFF Projection PUF (40 Kg/m3) Tongue & groove Silicon Dimensions Width Height (max) Panel thickness Coating thickness for PCGI mm 4000 mm 30mm / 60 mm 80 micron Finish SS PCGI Support Cut-out Matt finish As per sample Wall panels & suspension rods Can be made as per requirements

Standard Installation Guidelines The civil construction viz. the columns, beams, plinth, slab and the external walls should be completed plastering, painting.

The floor should now be leveled, ready for finish floor installation. Leveling of floor is utmost important since difference in floor levels will effect panel installations.

If there is any equipment of case size larger than the openings left on the peripheral wall then these should be brought and placed in location.

10 Standard Installation Guidelines The civil construction viz. the columns, beams, plinth, slab and the external walls should be completed plastering, painting. Enough time should be provided by the civil contractor for curing of the concrete. Improperly cured concrete is likely to pose problems during installation as well as during the long run. The floor should now be leveled, ready for finish floor installation. Leveling of floor is utmost important since difference in floor levels will effect panel installations. Of course packing will be out in the runner whenever floor is not leveled. If there is any equipment of case size larger than the openings left on the peripheral wall then these should be brought and placed in location. Corridor window to be installed with final finish wherever clean room partition to be installed. Repairs if any in the wall and floor should be carried out. The walls where in the single skin panels will be installed should be plastered smooth and given sufficient time for curing the cement. The base runner lines will be marked. Machines whose packing size is larger than the door of the room containing will be placed in location. This is to avoid any unwanted incident of removing the installed panel in order to force the machine in. The base runner will be installed. Double skin modular panels will be installed and Sealed with sealant. View panel installation. The doors will be installed. The final flooring will then be carried out.

11 Performance Characteristics - Compliance US FED STD 209E Cleanroom Standards Class Maximum particles/ft³ 0.1 µm 0.2 µm 0.3 µm 0.5 µm 5 µm ISO equivalent ISO ISO ISO 5 1,000 1,000 7 ISO 6 10,000 10, ISO 7 100, , ISO 8 BS 5295 Cleanroom Standards Maximum particles/m³ Class 0.5 µm 1 µm 5 µm 10 µm 25 µm Class 1 3,000 Class 2 300,000 2, Class 3 1,000,000 20,000 4, Class 4 200,000 40,000 4,000 Panel Specification 1. Permissible Compressive Stress at < 2% Compression : Kpa 2. Compressive Stress at 10% Compression : Kpa 3. Flexural Strength : Kpa 4. Tensile Strength : Kpa 5. Shear Strength : Kpa 6. Continuous Service Temp, (W/O significant Mech. Load) : -1800C to 850C 7. Thermal Conductivity@ 100C : Watts/m.K 8. Approx. water Vapour Permeability : 40g/Day/m2 9. Typical Water Absorption after immersion in water For 7 days For 1 year : 3% by vol : 5% by vol

12 Dependable Services Aster Poly Engineering Systems (a Division of Aster Private Limited) Plot 10, 4 th Floor, Laxmi Towers G-Block Colony, Opp. Poulomi Hospital Dr. AS Rao Nagar, Hyderabad 94, India. t : tf : pesinfo@atspl.com

SPECIFICATION FOR THE DEVELOPMENT OF LPA CLEAN ROOM INFRASTRUCTURE Description of work

SPECIFICATION FOR THE DEVELOPMENT OF LPA CLEAN ROOM INFRASTRUCTURE Description of work Creation of Three clean area rooms (Master Mix, Amplification and Hybridization rooms) for Line Probe Assay with two