Fast and Furious Using 3D Design to Expedite Delivery of a New Brine Processing Facility

Transcription

1 Fast and Furious Using 3D Design to Expedite Delivery of a New Brine Processing Facility Prepared For AIPG EXPANDING WORLD OF UNCONVENTIONAL SHALE HYDROCARBON RESOURCES CONFERENCE Presented By Chad Roby, P.E. April 29, 2015

2 Agenda 3D Design What is 3D Design? 3D Platforms Advantages and Disadvantages Brine Processing Facility Project Overview Basis of Design Design Components 3D Design

3 What is 3D Design? 3D modeling is the process of developing a representation of any three-dimensional surface of an object using specialized software So what s Integrated 3D Design? Incorporating multiple engineering disciplines into one model o Process (piping, equipment, tanks, etc.) o Civil o Structural o Architectural o Mechanical o Electrical

4 BIM / 3D Platforms AutoDesk Plant 3D AutoDesk Revit Bentley AutoPlant

5 Benefits of using 3D Design Changes can be made in the model quickly and the 2D drawings readily updated, Enables conflicts to be identified and resolved more readily than in 2D. Industry experience has shown that 2D models are more prone to inter-discipline conflicts, Owner reviews are enhanced due to the ability to see what the final facility will look like, Project team coordination is reduced since the team can view everyone s design within a single platform, and 3D sections and layouts can be included in the plan set to give a comprehensive and detailed look at the design.

6 3D Design Disadvantages Trained Personnel Upfront time CAD Standard Compliance ours and owners

7 Treatment Tiers UIC Injection Well Reuse Zero Liquid Discharge

8 Confidential Client LLC formed by existing client Existing and permitted UIC Injection Well Schedule Nov 17, 2014 Notice to Proceed Nov 25, 2014 Survey Dec 01, 2015 Geotechnical Borings Two progress review meetings Jan 22, % Construction Documents

9 Process Mechanical Basis of Design 7,000 BBL/DAY Plan and allocate space for second well Total capacity of 14,000 BBL/DAY Flexibility to receive variety of fluids Environmental Compliance o Double Contained Pipeline o Containment wall with HDPE lining and leak detection o Air compliance o Records and Process Control

10 What s desired end result? TSS removal produces relatively clear water Coming In Going out Tier I Going out Tier II

11 Process Flow Diagram Oxidizer Oxidizer Truck Coarse Screens Settling / Flow Equalization Tanks Gunbarrel Tanks Storage Tanks Oil Recovery Anti-Scalant Sand Filters Bag Filters Cartridge Filters Injection Well Pumps UIC Well

12 Process Mechanical Truck Receiving Station with Canopy x 3 lanes Settling Tanks x 5 Gunbarrel Tanks x 2 Skim Oil Tank x 1 Storage Tanks x 2 5,600 SF Treatment Building Process Pumps Desander Multi-media filters Bag Filters Cartridge Filters High Pressure Injection Well Pumps

13 Process Mechanical Air Compliance Flame Arresters Vents of all tanks connected Detonation Arrester Flame Arrester Detonation Arrester

14 Process Mechanical Records and Process Control Meters Automation and Control Database Coriolis Mass Flow Meter

15 Survey and Geotechnical Survey Typical survey of site Tied into existing LiDAR topo from State Geotechnical Root fibers and organic material were noted throughout the fill materials, in addition to construction debris which included asphalt, brick, concrete, cardboard, plastic bags, rubber, rock, slag and wood fragments. Over-excavation or Drilled Shafts

16 Civil/Site Civil/Site Over-excavate Footers below or near approximate location of suitable fill Set tank farm and building at same elevation Incorporated radiation detection

17 Civil/Site FLEX Steel Pipeline Rated for 2,250 psi (ANSI 900) Reduced installation costs compared to API high pressure pipe 1,805 feet spools (4 ) splice sections together

18 Structural Truck Unloading Area Concrete Containment Wall Building Slab, Footers, and Stub wall Tank Foundations and Pad Considered Foam Tank Pads

19 3D Design

20 3D Design

21 3D Isometric

22 Plan, Section, and Isometric Views

23 Owner Reviews with 3D Vital tool during progress review meetings Used through-out detailed review meeting (plan set page turn)

24 Prefabricated Metal Building

25 Roy Stanley with a desander Tank Farm Plunger pump for injection Bag filter and cartridge filter

26 Roy Stanley UIC well Leak Detection Truck off load Screen readout for system

27 Questions? Chad Roby, P.E. PROJECT MANAGER / PROCESS ENGINEER CROBY@CECINC.COM