PIPE TRACKING SYSTEM. Oil & Gas Projects Edition October 2016

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2 Major Business Areas Pipelines Oil & Gas Platforms Refineries Petrochemical Complexes Jetties Power Plants Storage Tanks Motorways Bridges Stadiums High-Rises UGS s Railways Tunnels 2

3 PIPELINE PROJECTS WESTERN ROUTE PIPELINE, AZERI SECTION ( ) CASPIAN PIPELINE CONSORTIUM P/L, KAZAKHSTAN SECTION (CPC-K) ( ) HARADH GAS PLANT, DOENSTREAM GAS & CONDANSATE PIPELINES ( ) RAS LAFFAN MESAIEED ETHANE TRANSMISSION P/L ( ) HARWEEL CLUSTER GAS & OIL PIPELINE ( ) UMM BAB MESAIEED CRUDE OIL PIPELINE ( ) SAS/ASAB MAIN OIL LINE ( ) OCP SLURRY PIPELINE ( ) TRANS ANATOLIAN NATURAL GAS PIPELINE (TANAP) LOT-3 ( ) YANBU JEDDAH PIPELINE ( ) 3

4 CONSTRUCTION MANAGEMENT SYSTEM PIPELINE WORKS No Paper PIPE TRACKING SYSTEM On digital platform Web based system accessible from anywhere from any device (tablet, mobile and computer etc.) Easy to integrate to other programs (like Oracle, Filenet, Unifier etc.) User friendly 4

5 CONSTRUCTION MANAGEMENT SYSTEM Concrete Works Earth Works Electrical Works Instrumentation Works Mechanical works Building Works Material Receiving Pre-Pour Inspection Concreting Post-pour Inspection Coating Release for O.A. Material Receiving Existing Ground Control Laying of Material Compaction Material receiving Cable Tray Conduit Installation Cable Pulling Cable Inspection Termination Electrical Equipment Grounding Motor Run Cathodic Protection Material Receiving Instrument Installation Instrument Cabling Loop check Rotating Equipment Static Equipment Special Equipment Fire Fighting Architecture Piping HVAC Fire Fighting Concrete Masonry Plumbing Cladding Equipment Pipeline Works Asphalt Works Tank Erection Oil & Gas Projects Spool Fabrication Edition October Steel Fabrication 2016 and Erection and Erection Quality Assurance HSSE Material Receiving Stringing Cold Bending Welding NDT-AUT Repair Weld Field Joint Coating Holiday Test Lowering In Trenching Backfilling Hydrotest Reinstatement Material Receiving Mix Design Approval Subgrade Laying Subbase Laying Compaction Test Base Course Final Check Road Marking GuardRail Installation Fencing Signalization Material Receiving Foundation Release Cadhodic Protection Annular Plate Bottom Plate Shell Plate Welding NDT Roundness Control Picking & Bending Control Levelness Control Hydrotest Painting Tank Final Check List Reinstatement Box up Material Receiving Nasting Welding NDT Repair PWHT Painting Release for Installation Field Installation Field Joint Coating Hydrotest Reinstatement Pre-commissioning Material Receiving Nasting Welding NDT Repair PWHT Painting Release for Installation Field Erection Bolt Torquing Paint Tuoch up Change management Non-Conformance Over,Short,Damage KPIs Risk Management Site Observation Calibration Internal Audits KPIs Site Observation Incident reports Health Reports Waste Management Work Permit 5

6 PIPELINE WORKS Material Receiving Stringing Cold Bending Welding NDT-AUT Repair Weld Cutting Line Pipe Field Joint Coating Holiday Test Lowering In Hydrotest Trenching Backfilling Reinstatement Pipe Tracking System 6

7 Tracing the material of line pipe from mill source to pipeline system Heat Number Pipe Number Kilometer Point Section No 7

8 Each line pipe has specific information Heat Number Pipe Number Pipe Coating Diameter Wall Thickness Length Material Details Pipe Manufacturer Test Certificates 8

9 Tracing the material of line pipe from mill source to pipeline system Material Receiving Stringing Cold Bending Welding NDT-AUT Repair Weld Cutting Line Pipe Field Joint Coating Heat Number Pipe Number Pipe Coating Diameter Wall Thickness Length Oil & Gas Projects Material Details Edition October 2016 Pipe Manufacturer Other inspection and record information 9

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11 Inspector recording on scribble Transferring from scribble to inspection form Data enterance to database 11

12 Barcode Reading in few secs. Filling the inspection form 12 12

13 Advantages of Digital Data Collecting No Paper Wastage Giving confidence to the Client Saving time Minimizing human errors 13

14 Barcode Heat Number Pipe Number Pipe Coating Diameter Wall Thickness Length Material Details Pipe Manufacturer 14

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16 Welding Inspection 16

17 Barcode Reading 17

18 Barcode Reading 18

19 Barcode Reading 19

20 Barcode Reading Heat Number Pipe Number Pipe Coating Diameter Wall Thickness Length Material Details Pipe Manufacturer 20

21 Creating Specific Report Number 21

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33 ANY QUESTION 33

34 Tekfen Construction Thank You for Listening Tekfen Construction By: Ibrahim Okcay 34