Converting End of Life Plastic into Diesel The Cynar Experience

Transcription

1 Converting End of Life Plastic into Diesel The Cynar Experience Insert Photo Here Michael Murray: CEO Rockwell Automation Process Solutions User Group (PSUG) November 14-15, 2011 Chicago, IL McCormick Place West Copyright 2011 Rockwell Automation, Inc. All rights reserved.

2 History Greatest issue in the waste management arena is End of Life Plastic. Searched for a solution to End of Life Plastic. Initial pilot work on Japanese pyrolysis technology. Cynar saw the potential and commissioned a plant. Required significant development and investment to get to today. Cynar developed a substantial amount of improvements and modifications to the original concept Cynar now have patented the New Technology.

3 Outcomes First Commercial End of Life plastic to fuel plant was built in Ireland. Facility produces Fuels for sale or a single Pyrolysis Oil if required Technology was subjected to a thorough process engineering review by Foster Wheeler to improve the process, design and outputs. The New plant can process 20 tonnes per day of sorted plastics and will produce over 1.5 million gallons of useable fuel per annum

4 Insert Photo Here Rockwell Automation Process Solutions User Group (PSUG) November 14-15, 2011 Chicago, IL McCormick Place West Copyright 2011 Rockwell Automation, Inc. All rights reserved.

5 System Input Good value and market to retain as plastic Good value and market to retain as plastic Some market value, acid producer in conversion

6 The System

7 Plant Overview

8 System Output Per ton of plastic: Diesel 185 Gallons Gasoline 53 Gallons Kerosene 26.5 Gallons Synthetic Gas 16 Gallons Residual Char 5%

9 Market Concept Closed Loop Bottles and other high high value plastics returned into the value chain Fuel to our customers vehicles

10 Customer Commercial Advantages Average pump price of 1 gallon of diesel (ex tax) $3.50 Cost to produce 1 gallon of Cyn-Diesel (ex tax) $1.50 A Positive & Profitable solution to the plastics issue

11 Customer Advantages Commercial Advantages - External Proven Leadership in Recycling Technology advances. Industry Advantage A Positive & Profitable Plastics Solution. Security of Fuel Supply and protection against market volatility. Commercial Advantages - Internal Fuel Cost Control and Saving = Competitive Advantage Landfill Saving / Improved Utilisation. Improved Site and Labour Utilisation.

12 Challenges faced by Cynar How do we deliver a packaged operational system? Who can we partner with to enable dependable turnkey delivery of Cynar plant? Located in Ireland we require local supply and global support from a reputable partner!

13 Cynar - Rockwell Automation - Partnership Rockwell Automation s Process Technology Group, with its CoE in Europe is renowned for modularization of process plant. RA has the experience of utilizing skid design and build for process industries, including automation delivery, and project management. RA have a strong reputation in automation. RA operate in Waste & Sustainability Key markets for Cynar. RA Ireland Office brings local supply and network combined with global reach for delivery and support on a world wide basis.

14 Cynar The Desired Partnership Result Fully packaged, modularised skid solution enables the speed to market required, allowing Cynar to achieve a rapid global roll out of the solution while also reducing the inherent risks associated with accelerated growth The engineering capability including Process, Mechanical, Electrical, Instrumentation, Automation and Project Management are all provided by Rockwell Automation s Process Technology Group. Full access and support from Rockwell Automation engineers on a global basis.

15 Cynar s Future Signed an Agreement with Suez Environment/Sita UK for a roll out of 10 plants over 3 years in UK. First plant to be commissioned in Q Cynar are negotiating with Suez for a further roll out of plants in named European territories. Cynar are negotiating with major customers in core markets; Canadian Recycler for 5 plants, Northern Italy 10 plants, Southern Spain 6 plants, Norway 5 Plants - all over 5 years Cynar are seeking assistance with the North American Market.

16 Insert Photo Here Michael Murray: CEO Cynar Rockwell Automation Process Solutions User Group (PSUG) November 14-15, 2011 Chicago, IL McCormick Place West Copyright 2011 Rockwell Automation, Inc. All rights reserved.