EU F Gas Regulations Creating Innovation in Supermarket Innovation Robert Kebby

Transcription

1 EU F Gas Regulations Creating Innovation in Supermarket Innovation Robert Kebby

2 ADOPTION OF LOWER GWP PRODUCTS Supermarkets use of R-448A in EU

3 3 Environmental Regulations 2015 by Honeywell International Inc. All rights reserved. Regulations Drive Innovation Reduce CO2 Emissions Energy Efficiency Reduce GWP Global regulatory pressures Cost effective product performance

4 The EU HFC Phase down profile Baseline does not include precharged imports a further 22 MT CO 2 (12%). From 2017, included in quota. 2015: Start point 183 MT CO 2 Based on average EU HFC consumption : Final target 38 MT CO 2 a cut of 79% Source: Gluckman Consulting 2017

5 Roadmap Scenario: Contributions from Main Market Sectors Cuts in MT CO 2 47 Commercial Refrigeration Industrial Refrigeration Mobile AC SAC Non RAC Chillers Transport Source: Gluckman Consulting 2017

6 "Core Actions" to achieve the EPEE Roadmap New Equipment 1. Actions for new equipment use lower GWP alternatives design for less refrigerant charge and low leakage Existing Equipment 2. Actions for existing equipment leak prevention retrofit with low GWP alternatives Reclaimed Refrigerant 3. Use of reclaimed refrigerant recovered from equipment at end of life recovered during retrofit of existing equipment Source: Gluckman Consulting 2017

7 Qualified for Use 7 Copeland Liquid and EVI Scroll Medium and Low Temperature Copeland S/Hermetic Reciprocating Medium and Low Temperature Scroll System 6.7 C / 48.9 C Semi Hermetic System 31.6 C / 43.3 C 15.0 Capacity (Midpoint/SH 5K Performance) 25.0 Capacity Midpoint/SH 5K Performance Capacity [kw] Baseline R404A 17% >R404A R 448A COP (Midpoint/SH 5K Peformance) N40 provides superior Energy Efficiency to that of R 404A with reduced GWP Capacity (kw) Baseline R404A 15% >R404A R 448A COP Midpoint/SH 5K Performance COP Baseline 11% >R404A COP Baseline 10% >R404A R404A R 448A R404A R 448A

8 Qualified For Use 8 Comparison as per Bitzer simulation software Version (February 2015), system comparison Improvement both in capacity and efficiency vs R-404A Better capacity Better efficiency

9 Makro Case Study ESP 9 The Store Leganés (Madrid, Spain) (UK) 12,000m 2 4,000m 2 refrigeranted area 1,200kg Since March'16 "N40 (R-448A) performance is good; and set points were achieved immediately after retrofit. We will continue to monitor and measure energy consumption for a long period to have reliable data about savings and consider them for future plans. José María de Santos Refrigeration Manager MAKRO The Need Retrofit from R-404A into a lower, high performance refrigerant alternative to reduce operating costs through energy efficiency and lower taxes The Benefits Simple retrofit, quick, problems-free and safe Temperature set points achieved very quickly after restart of installation Lower energy consumption observed in LT and MT R-448A GWP is 66% lower than R-404A - Reduced emissions - Lower cost of maintenance (lowest tax) 2015 by Honeywell International Inc. All rights reserved. Solstice N40 is the lowest GWP, A1 retrofit alternative to R

10 ASDA Case Study UK 10 The Store Hunts Cross (UK) 150kg Since April'15 "The successful trial at Hunts Cross proved to us that the new Honeywell HFO based refrigerant Solstice N40 will further reduce energy consumption in our refrigeration systems, when compared to R-404A and, due to its lower GWP, will also help to further minimize ASDA s carbon footprint." Brian Churchyard Senior Manager Construction Model & Lifecycle ASDA The Need Reduce environmental impact and operating costs Evaluate effectiveness of N40 as lower GWP solution Prove performance in a store environment - 2 identical MT systems accurate comparison with R-407A/R-407F The Benefits Easy conversion process of R-448A - Direct replacement for R-407A and R-404A GWP reduction - 65% / 34% / 24% (404A/407A/407F) 5-10% higher energy efficiency than R-404A Outstanding performance metrics linked to - Tª - Cost of operation - CoP 2015 by Honeywell International Inc. All rights reserved. Solstice N40 helps ASDA advance its climate resilience strategy

11 Simply (Auchan) Case Study ESP 11 Hyper 3,500m 2 Zaragoza (Spain) Commissioning December 2014 Better performance than R-404A Energy efficiency monitored till now in line with estimations GWP 66% lower than R-404A - Lower direct emissions - Lower CO2e quota - Lower taxes Problem-free conversion: easy, safe, short-time

12 Supermarket Chain: Store Growth % Store Growth 2000 Number of Stores ,400 1,633 1,905 0 Year 0 Year 2 Year 4 Year 0: 67% R 404A, 33% R 407A R 404A stores: 25% converted per year New stores: Solstice N40 installation

13 Supermarket Chain: Store Growth 13 Number of Stores ,400 36% Store Growth 79 1,633 40% Reduction In Emissions 60 1, Emissions (%) 0 Year 0 Year 2 Year 4 Emissions Reduction with R 448A by Honeywell International Inc. All rights reserved. Successfully Lowered Carbon Footprint

14 Life Cycle Climate Performance 14 Buffalo, NY Phoenix, AZ Baseline 50% 39% 52% +17% 66% R 404A DX R 448A DX Centralized R 448A DX Distributed R 744 (CO₂) Booster R 404A DX Centralized R 448A DX Centralized R 448A DX Distributed R 744 (CO₂) Booster Direct Emissions: Refrigerant Leakage over Lifetime Indirect Emissions: Relates to Energy Consumption R 448A provides superior efficiency and similar / lower total emissions 2015 by Honeywell International Inc. All rights reserved. Reduced Environmental Impact

15 Lifetime Operational Cost 15 Buffalo, NY Phoenix, AZ Baseline Operational Cost = Electricity + Leak Gas Operational Cost 24% 10% R 404A DX R 448A DX Centralized R 448A DX Distributed R 744 (CO₂) Booster R 404A DX Centralized R 448A DX Centralized R 448A DX Distributed R 744 (CO₂) Booster Direct Emissions: Refrigerant Leakage over Lifetime Indirect Emissions: Relates to Energy Consumption Solstice N40 significantly lowers cost vs CO 2 Booster in both warm (24%) and cold (10%) locations 2015 by Honeywell International Inc. All rights reserved. Reduced Impact on Environment and Cost

16 LOW CARBON SUPERMARKET Solstice ze + CO2 Combined Heat / Cool / Chill (GWP<1 system)

17 Supermarket Innovation through Partnership + TDF srl tecnologie del freddo consulenza progettazione + Unes / U2 supermarket Consultant + Cascade + CO by Honeywell International Inc. All rights reserved. All building service requirements in one solution

18 R 1234ze with CO2 in supermarket (Italy) Minimum energy, carbon and cost in an integrated cooling system that drives cooling, heating and air conditioning with overall GWP<1 Headline results Integrated cool, heat and a/c system with GWP<1 Energy consumption reduced by estimated 35 % Reduced operating and maintenance costs Parma, Italy Sales Surface 1,500m 2 Commissioned December, by Honeywell International Inc. All rights reserved. Efficient HFO+CO2 cascade system with GWP<1

19 Future proof design R 1234ze GWP<1 Primary refrigerant cooling a pump CO2 MT system CO2 GWP=1 Cascaded to the LT system Efficient heat recovery Compact design HX* captures energy from Solstice ze fed cooling system to: Heat the store in winter Provide hot water Increase use of expensive supermarket floor space Cool the store in summer Boiler A/C system A.H.U.** 2015 by Honeywell International Inc. All rights reserved. * Heat exchanger ** Air Handling Unit A system template for the future

20 System Architecture Hot Water 40 o C 45 o C Machinery Room (roof) Hot Water Cold Water R1234ze R744 CO 2 Compressor Rack Liquide Receiver 1234ze CO 2 /R-1234ze HEX Separator/R eceiver CO 2 R-1234ze/H 2 0 HEX 7 o C Cooling 12 o C CO 2 Liquid Pump R-1234ze/H 2 0 HEX R-1234ze/H 2 0 HEX 60 o C 65 o C Hot Water Separator R-1234ze R-1234ze Compressor Rack Separator R-1234ze Sales Area LT (-35ºC) 20kW MT (-5ºC) 60kW 2015 by Honeywell International Inc. All rights reserved. Solstice ze: 150kg / CO2: 400kg Cool / Heat / Chill / Freeze with GWP<1

21 System Characteristics 2015 by Honeywell International Inc. All rights reserved. Compact design with homologated components

22 Operational benefits in numbers 3 in 1 Heating/Cooling/Aircon in one single solution 45,000 kw Power supply reduced by 45,000kW* per year 35% Energy consumption reduced by 250,000kWh* (~35%) per year 15,000 Maintenance savings estimated at 15,000 uros* per year < 1 Total system GWP of less than 1 Solstice ze (HFO 1234ze) has GWP<1 100% F Gas ready 2015 by Honeywell International Inc. All rights reserved. * Anticipated savings compared to three system architecture (refrigeration/heating/air conditioning Minimum energy, carbon footprint and cost

23 Satisfied Stakeholders Environmental benefits Best practice example Future proved investment Energy efficiency and ultra low GWP Sustainable solution Beyond 2022 The municipality of Parma is interested in assessing the environmental benefits of the installation as an example of best practice for stores across its area, particularly as the new European Directive governing refrigerant leakage (EN378) is likely to permit a higher charge of Solstice ze (up to 70 kg) in public places. The new cascade system in our Parma supermarket drives the entire cooling, heating and air conditioning needs of the store at reduced cost and is a template for a lower carbon and more sustainable solution for our sector. It also future proofs our investment beyond the change in F Gas Regulation Unes/U2 Dr. Gianfranco Iannace Arch. Fabio Gabanella This system design, along with Solstice ze, enables commercial enterprises, including supermarkets, to plan beyond 2020, safe in the knowledge that their investment will not only deliver a more sustainable solution it will also stand the test of time. TDF Natale Mandell 2015 by Honeywell International Inc. All rights reserved. Other applications will benefit from innovations linked to Solstice ze

24 Summary All building service requirements (heating/cooling/a/c) in one solution 35%* energy consumption reduction per year 15,000* maintenance savings estimated per year Reduced operational costs Ultra low GWP<1 for the total system architecture Compact design results in reduced floor area needs Available components F gas ready Environmental benefits Future proved investment Sustainable solution Best practice example Energy efficiency and ultra low GWP Beyond by Honeywell International Inc. All rights reserved. * Anticipated savings compared to three system architecture (refrigeration/heating/air conditioning Minimum energy, carbon footprint and cost for supermarkets

25 Refrigerant Development Solstice HFO molecules Low and medium pressure applications Nonflammable (ASHRAE A1) Mildly flammable (ASHRAE A2L) Examples of potential applications R-134a GWP=1300 R-123 GWP= 79 R-1233zd GWP* =1 R-1234yf GWP* < 1 R-1234ze GWP* < 1 Auto A/C, Vending, Refrigerators Chillers, CO 2 Cascades Refrigerators Centrifugal Chillers Solstice Blends Non Flammable (ASHRAE A1) Mildly Flammable (ASHRAE A2L) Examples of potential applications R-134a GWP=1300 R-450A GWP* = 547 R 515A** GWP* = 390 Chillers, Med-temp Refrigeration R-404A GWP=3943 R-448A GWP* = 1273 R-455A GWP* = 146 Low-Temp Refrigeration R-22 GWP=1760 R-444B GWP* = 295 Stationary A/C, Refrigeration R-410A GWP=1923 R-447A GWP* = 572 R 447B** GWP* = 740 R 452B** GWP* = 698 Stationary A/C Applications *IPCC, AR5 ** Provisional ASHRAE number Today Coming Soon

26 Product Design: Driven by 4 Main Attributes Energy Efficiency Environmental Compliance Safety Cost Effective New Product Innovation + Technical Support

27 In Summary Stop Installing New Systems with R-404A! R-407F & R-448A are proven alternatives to replace R-404A HFO and HFO Blends helps Industry manage Regulations / Phase Down requirements Energy Reduction is vital in new system design Reduce Leak Rates! Ultra-low HFO s provide the Industry with simple, cost effective, energy efficient options for New Systems Consider TCO when choosing your next refrigerant solution Honeywell: supports Industry and helps to provide the Building Blocks of the Future / New Standards in Refrigeration Training holds the Key to our Industry s ability to adapt / change Continue to Innovate!!

28 Thank you! Questions?

29 R 1233zd Cools the Channel Tunnel 29 R1233zd chosen for the renovation of the channel tunnel refrigeration system 8 New Solstice zd Chillers replaced R22 old system Sangatte Cooling plant : 4 Chillers / 18 MW Shakespeare Cooling Plant : 4 Chillers / 22 MW 10% Higher energy

30 Support Apps, Online And Software Tools 30 Genepro simulation software PT chart app Refrigerants selection app Components chart for Solstice Savings calculator Performax LT Savings calculator Solstice N40 Website LinkedIn Slideshare 2015 by Honeywell International Inc. All rights reserved. Best digital tools for your business

31 R 450A + CO2: Coviran Warehouse 31 Opening October 2014 Coslada (Madrid), 12,000m 2 1,020 kg of R-450A 58% lower GWP vs R-134a Higher CoP 3 freezer rooms One dual-temperature room Large, chilled dispatch area, and incorporates 2 evaporative condensers - CO2 side of the system - Mid temperature section

32 Parma, Italy System Schematic